Exhaust INFINITI FX35 2006 Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: FX35, Model: INFINITI FX35 2006Pages: 4462, PDF Size: 57.74 MB
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ABCDEFGHIJKMLQUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System
(SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & Mir-
rorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Tele-
phone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit Ele-
mentsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: December 2005
Revision: December 2006
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AT-12
A/T FLUID
Revision: 2006 December 2006 FX35/FX45
A/T FLUIDPFP:KLE40
Changing A/T FluidNCS001AT
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained ATF.
To replace the ATF, pour in new ATF at the A/T fluid charging
pipe with the engine idling, at the same time drain the old ATF
from the radiator cooler hose return side.
When the color of the ATF coming out is almost same as the
color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% of the stipu-
lated amount.
CAUTION:
Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.
Using ATF other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and A/
T durability, and may damage the A/T, which is not covered by the warranty.
When filling ATF, take care not to scatter heat generating parts such as exhaust.
Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT- 1 3 , "
Checking A/T Fluid" . If ATF is still dirty, repeat step 2.
through 5.
7. Install the removed A/T fluid level gauge into A/T fluid charging pipe.
8. Tighten the level gauge bolt. ATF: Genuine NISSAN Matic J ATF
Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug: : 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
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ON-VEHICLE SERVICE AT-251
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Revision: 2006 December 2006 FX35/FX45
Parking Components (2WD Models Only)NCS001IG
COMPONENTS
REMOVAL
1. Drain ATF through drain plug.
2. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Components" .
3. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
4. Remove control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
5. Support A/T assembly with a transmission jack.
CAUTION:
When setting transmission jack, be careful not to allow it to collide against the drain plug.
6. Remove rear engine mounting member with power tool. Refer to AT- 2 6 6 , "
Removal and Installation (2WD
Models)" .
7. Remove engine mounting insulator (rear). Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
1. Rear oil seal 2. Rear extension 3. Parking actuator support
4. Parking pawl 5. Return spring 6. Pawl shaft
7. Self-sealing bolt 8. Seal ring 9. Parking gear
10. Output shaft 11. Bearing race 12. Needle bearing
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbol for others.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants" .
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ON-VEHICLE SERVICE AT-257
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Revision: 2006 December 2006 FX35/FX45
11. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
12. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 5 1 , "
COMPONENTS" .
CAUTION:
Do not reuse self-sealing bolts.
13. Install engine mounting insulator (rear). Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
14. Install rear engine mounting member. Refer to AT- 2 6 6 , "
Removal and Installation (2WD Models)" .
15. Install control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
16. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
17. Install exhaust front tube and center muffler. Refer to EX-3, "
Components" .
18. Install drain plug in oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 3 9 , "
COMPO-
NENTS" .
CAUTION:
Do not reuse drain plug gasket.
19. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
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ON-VEHICLE SERVICE AT-259
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Revision: 2006 December 2006 FX35/FX45
Revolution Sensor Components (2WD Models Only)NCS001II
COMPONENTS
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Components" .
5. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
6. Remove control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
1. Rear extension 2. A/T 3. Revolution sensor
4. Oil pan gasket 5. Oil pan 6. Oil pan mounting bolt
7. Drain plug gasket 8. Drain plug 9. Self-sealing bolt
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
However, refer to the following symbol for others.
*: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-48, "Recommended Chemical Products and Sealants"
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ON-VEHICLE SERVICE AT-263
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Revision: 2006 December 2006 FX35/FX45
5. Install rear extension assembly to transmission case. (With nee- dle bearing.)
CAUTION:
Insert the tip of parking rod between the parking pole and
the parking actuator support when assembling the rear
extension assembly.
6. Tighten rear extension assembly mounting bolts to specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse self-sealing bolts.
7. Install rear engine mounting member. Refer to AT- 2 6 6 ,
"Removal and Installation (2WD Models)" .
8. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan. CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
b. Install oil pan (with oil pan gasket) to transmission case. CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
9. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to AT- 2 5 9 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
10. Install control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and
Installation" .
11. Install rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
12. Install exhaust front tube and center muffler. Refer to EX-3, "
Components" .
13. Install front cross bar. Refer to FSU-8, "
Removal and Installation" .
14. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T Fluid" .
15. Connect the battery cable to the negative terminal.
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AT-266
TRANSMISSION ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
TRANSMISSION ASSEMBLYPFP:31020
Removal and Installation (2WD Models)NCS001IK
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS)
from the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover.
3. Remove A/T fluid level gauge.
4. Remove engine under cover with power tool.
5. Remove front cross bar. Refer to FSU-8, "
Removal and Installation"
6. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "Components" .
7. Remove three way catalyst. Refer to EM-26, "
Removal and Installation" .
8. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
9. Remove control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
1. A/T fluid charging pipe 2. O-ring 3. Engine mounting insulator (rear)
4. Rear engine mounting member 5. Copper washer 6. Fluid cooler tube
7. Bracket 8. A/T assembly 9. A/T fluid level gauge
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AT-270
TRANSMISSION ASSEMBLY
Revision: 2006 December 2006 FX35/FX45
COMPONENTS (FOR VK45DE)
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS)
from the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover.
3. Remove A/T fluid level gauge.
4. Remove engine under cover with power tool.
5. Remove front cross bar. Refer to FSU-8, "
Removal and Installation" .
6. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Components" .
7. Remove three way catalyst. Refer to EM-183, "
Removal and Installation" .
8. Remove front propeller shaft. Refer to PR-5, "
Removal and Installation" .
9. Remove rear propeller shaft. Refer to PR-9, "
Removal and Installation" .
10. Remove control rod. Refer to AT- 2 3 0 , "
Control Rod Removal and Installation" .
1. A/T fluid charging pipe 2. O-ring 3. Engine mounting insulator (rear)
4. Rear engine mounting member 5. Copper washer 6. Bracket
7. Fluid cooler tube 8. Bracket 9. Bracket
10. Bracket 11. A/T assembly 12. A/T fluid level gauge
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ATC-16
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45
Precautions for Leak Detection DyeNJS000DD
The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
The fluorescent dye leak detector is not a replacement for an electrical leak detector. The fluorescent dye
leak detector should be used in conjunction with an electrical leak detector (SST: J-41995) to pin-point
refrigerant leaks.
For the purpose of safety and customer’s satisfaction, read and follow all manufacture’s operating instruc-
tions and precautions prior to performing the work.
A compressor shaft seal should not necessarily be repaired because of dye seepage. The compressor
shaft seal should only be repaired after confirming the leak with an electrical leak detector (SST: J-41995).
Always remove any remaining dye from the leak area after repairs are completed to avoid a misdiagnosis
during a future service.
Never allow dye to come into contact with painted body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period
of time cannot be removed.
Never spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Never use more than one refrigerant dye bottle (1/4 ounce /7.4 cc) per A/C system.
Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Never use
HFC-134a (R-134a) leak detection dye in CFC-12 (R-12) A/C system, or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system, or A/C system damage may result.
The fluorescent properties of the dye will remain for three years or a little over unless a compressor mal-
function occurs.
IDENTIFICATION
NOTE:
Vehicles with factory installed fluorescent dye have a green label.
Vehicles without factory installed fluorescent dye have a blue label.
IDENTIFICATION LABEL FOR VEHICLE
Vehicles with factory installed fluorescent dye have the identification label on the front side of hood.
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BODY REPAIR BL-237
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Revision: 2006 December 2006 FX35/FX45
UNDERCOATING
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.
Precautions in Undercoating
1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
2. Do not undercoat the exhaust pipe or other parts which become hot.
3. Do not undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.
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