INFINITI FX35 2006 Service Manual

CAMSHAFT EM-87
[VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45
Camshaft End Play

Install a dial indicator in thrust direction on front end of camshaft.
Measure the end play of a dial indicator when camshaft is
moved forward/backward (in direction to axis).

Measure the following parts if out of the limit.
–Dimension “A” for camshaft No. 1 journal
–Dimension “B” for cylinder head No. 1 journal bearing

Refer to the standards above, and then replace camshaft and/or
cylinder head.
Camshaft Sprocket Runout
1. Put V-block on precise flat table, and support No. 2 and 4 journals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft sprocket) because it has a different diameter
from the other three locations.
2. Measure the camshaft sprocket runout with a dial indicator. (Total indicator reading)

If it exceeds the limit, replace camshaft sprocket.
Valve Lifter
Check if surface of valve lifter has any wear or cracks.

If anything above is found, replace valve lifter. Refer to EM-154,
"Available Valve Lifter" .
Standard : 0.115 - 0.188 mm (0.0045 - 0.0074 in)
Limit : 0.24 mm (0.0094 in)
SEM864E
Standard : 27.500 - 27.548 mm (1.0827 - 1.0846 in)
Standard : 27.360 - 27.385 mm (1.0772 - 1.0781 in)
KBIA2404J
Limit : 0.15 mm (0.0059 in)
PBIC0930E
KBIA0182E

EM-88
[VQ35DE]
CAMSHAFT
Revision: 2006 December 2006 FX35/FX45
Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER

Measure the outer diameter at 1/2 height of valve lifter with a
micrometer since valve lifter is in barrel shape.
VALVE LIFTER HOLE DIAMETER

Measure the inner diameter of valve lifter hole of cylinder head
with an inside micrometer.
VALVE LIFTER CLEARANCE

(Valve lifter clearance) = (Valve lifter hole diameter) – (Valve lifter outer diameter)

If the calculated value is out of the standard, referring to each standard of valve lifter outer diameter and
valve lifter hole diameter, replace either or both valve lifter and cylinder head.
INSTALLATION
1. Install timing chain tensioners (secondary) on both sides of cyl-
inder head.

Install timing chain tensioner with its stopper pin attached.

Install timing chain tensioner with sliding part facing down-
ward on right-side cylinder head, and with sliding part facing
upward on left-side cylinder head.

Install new O-ring as shown in the figure.
2. Install valve lifter.

Install it in the original position.
3. Install camshafts. Standard (Intake and exhaust)
: 33.977 - 33.987 mm (1.3377 - 1.3381 in)
JEM798G
Standard (Intake and exhaust): 34.000 - 34.016 mm (1.3386 - 1.3392 in)
SEM867E
Standard (Intake and exhaust): 0.013 - 0.039 mm (0.0005 - 0.0015 in)
PBIC2111E

CAMSHAFT EM-89
[VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45

Install camshaft with dowel pin attached to its front end face
on the exhaust side.

Follow your identification marks made during removal, or fol-
low the identification marks that are present on new cam-
shafts for proper placement and direction.

Install camshaft so that dowel pin hole and dowel pin on front
end face are positioned as shown in the figure. (No. 1 cylinder
TDC on its compression stroke)
NOTE:

Large and small pin holes are located on front end face of
camshaft (INT), at intervals of 180 degrees. Face small dia.
side pin hole upward (in cylinder head upper face direc-
tion).

Though camshaft does not stop at the portion as shown in
the figure, for the placement of cam nose, it is generally
accepted camshaft is placed for the same direction of the
figure.
4. Install camshaft brackets.

Remove foreign material completely from camshaft bracket
backside and from cylinder head installation face.

Install camshaft bracket in original position and direction as
shown in figure.
KBIA1071E
Bank INT/EXH Dowel pin Paint marks
Identification
mark
M1 M2
RH INT No Pink No RE
EXH Yes No Orange RE
LH INT No Pink No LH
EXH Yes No Orange LH
KBIA1009E
PBIC2478E
PBIC2051E

EM-90
[VQ35DE]
CAMSHAFT
Revision: 2006 December 2006 FX35/FX45

Install camshaft brackets (No. 2 to 4) aligning the stamp
marks as shown in the figure.
NOTE:
There are no identification marks indicating left and right for
camshaft bracket (No. 1).

Apply liquid gasket to mating surface of camshaft bracket (No.
1) as shown on both right and left banks.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
5. Tighten camshaft bracket bolts in the following steps, in numeri- cal order as shown.
a. Tighten No. 7 to 10 in numerical order as shown.
b. Tighten No. 1 to 6 in numerical order as shown.
c. Tighten No. 1 to 10 in numerical order as shown.
d. Tighten No. 1 to 10 in numerical order as shown. CAUTION:
After tightening mounting bolts of camshaft brackets (No.
1), be sure to wipe off excessive liquid gasket from the
parts list below.

Mating surface of rocker cover

Mating surface of rear timing chain case
PBIC2052E
PBIC2660E
: 1.96 N·m (0.20 kg-m, 1 ft-lb)
: 1.96 N·m (0.20 kg-m, 1 ft-lb)
: 5.88 N·m (0.60 kg-m, 4 ft-lb)
: 10.4 N·m (1.1 kg-m, 8 ft-lb)
PBIC2050E

CAMSHAFT EM-91
[VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45
6. Measure difference in levels between front end faces of cam- shaft bracket (No. 1) and cylinder head.

Measure two positions (both intake and exhaust side) for a
single bank.

If the measured value is out of the standard, re-install cam-
shaft bracket (No. 1).
7. Inspect and adjust the valve clearance. Refer to EM-93, "
Valve Clearance" .
8. Install in the reverse order of removal after this step. Standard : –0.14 to 0.14 mm (–0.006 to 0.006 in)
EMQ0044D

EM-92
[VQ35DE]
CAMSHAFT
Revision: 2006 December 2006 FX35/FX45
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:

Perform this inspection only when DTC P0011 or P0021 are detected in self-diagnostic results of
CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-122,
"SELF-DIAG RESULTS MODE" .

Check when engine ins cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-7, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-86, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-83, "
CAMSHAFT" .
4. Crank the engine, and then make sure that engine oil comes out from camshaft bracket (No. 1) oil hole. End crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.

Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from camshaft bracket (No. 1) oil hole. Refer to LU-5, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.

Clean oil groove if necessary. Refer to LU-5, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak.

Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .

Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.

Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.

Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil
and engine coolant.

Bleed air from lines and hoses of applicable lines, such as in cooling system.

After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
PBIC2869E

CAMSHAFT EM-93
[VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Va l v e C l e a r a n c eNBS003GS
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
In cases of removing/installing or replacing camshaft and valve-
related parts, or of unusual engine conditions due to changes in
valve clearance (found malfunctions during stating, idling or causing
noise), perform inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-51, "
ROCKER COVER" .
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.

Rotate crankshaft pulley clockwise to align timing mark
(grooved line without color) with timing indicator.

Make sure that intake and exhaust cam nose on No. 1 cylin-
der (engine front side of right bank) are located as shown in
the figure.

If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
SEM713A
KBIA1717J
SEM418G

EM-94
[VQ35DE]
CAMSHAFT
Revision: 2006 December 2006 FX35/FX45
b. Use a feeler gauge, measure the clearance between valve lifter and camshaft.
Valve clearance:
Unit: mm (in)
*: Approximately 80 °C (176 °F)

By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated in the figure).

No. 1 cylinder at compression TDC
c. Rotate crankshaft by 240 degrees clockwise (when viewed from engine front) to align No. 3 cylinder at TDC of its compression
stroke.
NOTE:
Crankshaft pulley mounting bolt flange has a stamped line every
60 degrees. They can be used as a guide to rotation angle.
SEM139D
Items Cold Hot * (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015) 0.308 - 0.432 (0.012 - 0.017)
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 1 cylinder at
compression TDC EXH
×
INT ×
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 1 cylinder at
compression TDC INT
×
EXH ×
PBIC2054E
SEM751G

CAMSHAFT EM-95
[VQ35DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 December 2006 FX35/FX45

By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated in the figure).

No. 3 cylinder at compression TDC
d. Rotate crankshaft by 240 degrees clockwise (when viewed from engine front) to align No. 5 cylinder at TDC of compression
stroke.

By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated in the figure).

No. 5 cylinder at compression TDC
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 3 cylinder at
compression TDC EXH
×
INT ×
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 3 cylinder at
compression TDC INT
×
EXH ×
PBIC2055E
SEM751G
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 5 cylinder at
compression TDC EXH
×
INT ×
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 5 cylinder at
compression TDC INT
×
EXH ×
PBIC2056E

EM-96
[VQ35DE]
CAMSHAFT
Revision: 2006 December 2006 FX35/FX45
3. For measured value are out of the standard, perform adjustment. Refer to EM-96, "ADJUSTMENT" .
ADJUSTMENT

Perform adjustment depending on selected head thickness of valve lifter.
1. Measure the valve clearance. Refer to EM-93, "
INSPECTION" .
2. Remove camshaft. Refer to EM-84, "
REMOVAL" .
3. Remove valve lifters at the locations that are out of the standard.
4. Measure the center thickness of the removed valve lifters with a micrometer.
5. Use the equation below to calculate valve lifter thickness for replacement.

Thickness of new valve lifter can be identified by stamp marks
on the reverse side (inside the cylinder).
Available thickness of valve lifter: 27 sizes with range 7.88 to 8.40 mm (0.3102 to 0.3307 in) in steps of 0.02
mm (0.0008 in) (when manufactured at factory). Refer to EM-154, "
Available Valve Lifter" .
CAUTION:
Install identification letter at the end, “U” and “R”, at each of proper positions. (Be careful of misinstal-
lation between intake and exhaust)
6. Install selected valve lifter.
7. Install camshaft. Refer to EM-88, "
INSTALLATION" .
KBIA0057E
Valve lifter thickness calculation: t = t1 + (C1 – C2 )
t = Valve lifter thickness to be replaced
t
1 = Removed valve lifter thickness
C
1= Measured valve clearance
C
2= Standard valve clearance: Intake : 0.30 mm (0.012 in)*
Exhaust : 0.33 mm (0.013 in)*
*: Approximately 20 °C (68 °F)
KBIA0119E
Stamp mark
Thickness
INT EXH
788U
790U ·
·
840U 788R
790R ·
·
840R 7.88 mm
7.90 mm ·
·
8.40 mm