headlamp INFINITI FX35 2006 Repair Manual

HEADLAMP - XENON TYPE - LT-31
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Revision: 2006 December 2006 FX35/FX45
3. CHECK HEADLAMP CIRCUIT
1. Disconnect IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector E7 ter- minal 28 and front combination lamp LH harness connector E44
terminal 5.
3. Check continuity between IPDM E/R harness connector E7 ter- minal 30 and front combination lamp LH harness connector E44
terminal 6.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector.
Headlamps Do Not Turn OFFNKS002VO
1. CHECK HEADLAMP TURN OFF
Make sure that lighting switch is OFF. And make sure is headlamp turns off when ignition switch is turned OFF.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. CHECK COMBINATION SWITCH INPUT SIGNAL
Select “BCM” on CONSULT-II. With “HEAD LAMP” data monitor,
make sure “HEAD LAMP SW 1” and “HEAD LAMP SW 2” turns ON-
OFF linked with operation of lighting switch.
OK or NG
OK >> Replace IPDM E/R.
NG >> Check combination switch (lighting switch). Refer to LT-
120, "Combination Switch Inspection" .
28 – 5 : Continuity should exist.
PKIA5212E
30 – 6 : Continuity should exist.
PKIA5213E
When lighting switch is OFF
position : HEAD LAMP SW 1 OFF
: HEAD LAMP SW 2 OFF
PKIA7588E

LT-32
HEADLAMP - XENON TYPE -
Revision: 2006 December 2006 FX35/FX45
3. CHECKING CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” by CONSULT-II, and perform self-diagnosis for “BCM”.
Display of self
-diagnosis results
NO DTC>> Replace IPDM E/R.
CAN COMM CIRCUIT>> Refer to BCS-14, "
CAN Communication
Inspection Using CONSULT-II (Self-Diagnosis)" .
PKIA7627E

HEADLAMP - XENON TYPE - LT-33
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Revision: 2006 December 2006 FX35/FX45
General Information for Xenon Headlamp Trouble DiagnosisNKS002VP
In most cases, malfunction of xenon headlamp - “does not illuminate”, “flickers” or “dark” - is caused by a mal-
functioning xenon bulb. A malfunctioning HID control unit or lamp housing, however, may be a cause. Be sure
to perform trouble diagnosis following the steps described below.
Caution:NKS002VQ

Installation or removal of connector must be done with lighting switch OFF.

Disconnect the battery cable from the negative terminal or remove power fuse.

When the lamp is illuminated (when lighting switch is ON), never touch harness, HID control unit, inside of
lamp, or lamp metal parts.

To check illumination, temporarily install lamp in vehicle. Be sure to connect power at vehicle side connec-
tor.

If error can be traced directly to electrical system, first check for items such as blown fuses and fusible
links, broken wires or loose connectors, dislocated terminals, and improper connections.

Never work with wet hands.

Using a tester for HID control unit circuit trouble diagnosis is prohibited.

Disassembling HID control unit or harnesses (bulb socket harness, ECM harness) is prohibited.

Immediately after illumination, light intensity and color will fluctuate, but there is nothing wrong.

When bulb has come to end of its life, brightness will drop significantly, it will flash repeatedly, or light color
will turn reddish.
Xenon Headlamp Trouble DiagnosisNKS002VR
1. CHECK 1: XENON HEADLAMP LIGHTING
Install normal xenon bulb to corresponding xenon bulb headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon bulb.
NG >> GO TO 2.
2. CHECK 2: XENON HEADLAMP LIGHTING
Install normal HID control unit to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace HID control unit.
NG >> GO TO 3.
3. CHECK 3: XENON HEADLAMP LIGHTING
Install normal xenon lamp housing assembly to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon headlamp housing assembly. [Malfunction in starter (boosting circuit) in xenon headlamp housing]
NG >> INSPECTION END

LT-34
HEADLAMP - XENON TYPE -
Revision: 2006 December 2006 FX35/FX45
Aiming AdjustmentNKS002VS
PREPARATION BEFORE ADJUSTING
For details, refer to the regulations in your own country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level ground.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position). Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
CAUTION:
Be sure aiming switch is set to “0” when performing aiming
adjustment.
2. Use adjusting screws to perform aiming adjustment.
PKIC9684E
PKIB3650E

HEADLAMP - XENON TYPE - LT-35
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Revision: 2006 December 2006 FX35/FX45
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.

Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Bulb ReplacementNKS002VT
HEADLAMP HIGH/LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect the battery cable from the negative terminal or remove power fuse.
3. Remove air cleaner case (when replacing LH bulb). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" (VK45) or refer to
EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35).
4. Remove radiator reservoir tank (when replacing RH bulb). Refer to CO-41, "
RADIATOR" (VK45) or refer to CO-14, "RADIATOR"
(VQ35).
5. Turn plastic cap counterclockwise and unlock it.
6. Turn bulb socket counterclockwise and unlock it.
7. Unlock retaining spring and remove bulb from headlamp.
8. Installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to LT- 3 4 , "
Aiming Adjustment" .
PKIC9731E
Headlamp high/low beam (Xenon) : 12 V - 35 W (D2S)
PKIC9730E

LT-36
HEADLAMP - XENON TYPE -
Revision: 2006 December 2006 FX35/FX45
DAYTIME/PARKING LAMP
1. Turn lighting switch OFF.
2. Remove air cleaner case (when replacing LH bulb of VK45). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from its socket.
5. Installation is the reverse order of removal.
FRONT TURN SIGNAL LAMP
1. Turn lighting switch OFF.
2. Turn bulb socket counterclockwise with suitable tool and unlock it.
3. Remove bulb from its socket.
4. Installation is the reverse order of removal.
FRONT SIDE MARKER LAMP
1. Turn lighting switch OFF.
2. Remove fender protecter (front). Refer to EI-24, "
FENDER
PROTECTOR" .
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from its socket.
5. Installation is the reverse order of removal.
CAUTION:
After installing bulb, be sure to install plastic cap and bulb socket securely to insure watertight-
ness.
Removal and InstallationNKS002VU
REMOVAL
1. Disconnect the battery cable from the negative terminal or remove power fuse.
2. Remove front bumper. Refer to EI-14, "
Removal and Installa-
tion" .
3. Remove headlamp mounting bolts and nut.
4. Remove plastics bumper bracket, then pull headlamp toward vehicle front, disconnect connector, and remove headlamp. Daytime/Parking lamp : 12 V - 21/5 W
PKIC9732E
Front turn signal lamp : 12 V - 21 W (amber)
SKIA6182E
Front side marker lamp : 12 V - 3.8 W
SKIA5552E
SKIA5553E

HEADLAMP - XENON TYPE - LT-37
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Revision: 2006 December 2006 FX35/FX45
INSTALLATION
Installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to LT- 3 4 , "
Aiming Adjustment" .
Disassembly and Assembly NKS002VV
DISASSEMBLY
1. Turn plastic cap counterclockwise and unlock it.
2. Turn xenon bulb socket counterclockwise, and unlock it.
3. Unlock retaining spring, and remove xenon bulb.
4. Remove HID control unit cover mounting screw.
5. Remove HID control unit cover.
6. Disconnect HID control unit connector.
7. Remove HID control unit mounting screws.
8. Remove HID control unit.
9. Turn daytime/parking lamp bulb socket counterclockwise and unlock it.
10. Remove daytime/parking lamp bulb from its socket.
11. Turn front turn signal lamp bulb socket counterclockwise and unlock it.
12. Remove front turn signal lamp bulb from its socket.
13. Turn front side marker lamp bulb socket counterclockwise and unlock it.
14. Remove front side marker lamp bulb from its socket.
ASSEMBLY
Assembly is the reverse order of disassembly. Headlamp mounting bolt : 6.1 N·m (0.62 kg-m, 54 in-lb)
1. Side marker lamp bulb 2. Side marker lamp bulb socket 3. Front turn signal lamp bulb socket
4. Front turn signal lamp bulb 5. Seal packing 6. Plastic cap
7. Xenon bulb 8. Xenon bulb socket 9. HID control unit cover mounting screw
10. HID control unit cover 11. HID control unit mounting screw 12. HID control unit
13. Seal packing 14. Daytime/Parking lamp bulb socket 15. Daytime/Parking lamp bulb
16. Headlamp housing assembly 17. Retaining spring :Alway replace after every disassembly
:N·m (kg-m, in-lb)
PKIC9685E

LT-38
HEADLAMP - XENON TYPE -
Revision: 2006 December 2006 FX35/FX45
CAUTION:

When HID control unit is removed, reinstall it securely and avoid any looseness.

After installing bulb, be sure to install plastic cap and bulb socket securely to insure watertight-
ness. HID control unit mounting screw : 3.2 N·m (0.33 kg-m, 28 in-lb)

DAYTIME LIGHT SYSTEM LT-39
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Revision: 2006 December 2006 FX35/FX45
DAYTIME LIGHT SYSTEMPFP:284B2
Component Parts and Harness Connector LocationNKS002VW
System DescriptionNKS002VX
Daytime light system turns ON daytime light lamps while driving. Daytime light lamps are not turned ON if
engine is activated with parking brake ON. Release parking brake to turn ON daytime light lamps. The lamps
turn OFF when the lighting switch is in the 2ND position or AUTO position (headlamp is ON) and when the
lighting switch is in the PASSING position (daytime light lamps are not turned OFF only by parking brake
itself).
The parking brake signal and engine run or stop signal are sent to BCM (body control module) by CAN com-
munication line, and control daytime light system.
OUTLINE
Power is supplied at all times

through 10A fuse [No. 19, located in fuse block (J/B)]

to combination meter terminal 8,

through 15A fuse [No. 22, located in fuse block (J/B)]

to BCM terminal 42,

through 50A fusible link (letter M, located in fuse, fusible link and relay box)
PKIC9686E

DAYTIME LIGHT SYSTEM LT-51
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Revision: 2006 December 2006 FX35/FX45
CONSULT-II Functions (BCM)NKS002W5
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG- NALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop recording, touch “STOP”.
Display Item List
BCM diagnosis part Diagnosis mode Description
HEADLAMP DATA MONITOR Displays BCM input data in real time.
ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.
BCM SELF-DIAG RESULTS BCM performs self-diagnosis of CAN communication.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitors them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from ignition switch
signal.
ACC ON SW “ON/OFF” Displays “ACC (ON)/OFF, Ignition OFF (OFF)” status judged from ignition switch sig-
nal.
HI BEAM SW “ON/OFF” Displays status (high beam switch: ON/Others: OFF) of high beam switch judged from
lighting switch signal.
HEAD LAMP SW 1 “ON/OFF” Displays status (headlamp switch 1: ON/Others: OFF) of headlamp switch 1 judged
from lighting switch signal.
HEAD LAMP SW 2 “ON/OFF” Displays status (headlamp switch 2: ON/Others: OFF) of headlamp switch 2 judged
from lighting switch signal.
LIGHT SW 1 ST “ON/OFF” Displays status (lighting switch 1ST or 2ND position: ON/Others: OFF) of lighting
switch judged from lighting switch signal.
AUTO LIGHT SW
NOTE 1 “ON/OFF” Displays status of lighting switch as judged from lighting switch signal. (AUTO posi-
tion: ON/Other than AUTO position: OFF)
PASSING SW “ON/OFF” Displays status (flash-to-pass switch: ON/Others: OFF) of flash-to-pass switch judged
from lighting switch signal.
FR FOG SW “ON/OFF” Displays status (front fog lamp switch: ON/Others: OFF) of front fog lamp switch
judged from lighting switch signal.
RR FOG SW
NOTE 3“OFF” —
DOOR SW - DR “ON/OFF” Displays status of driver door as judged from driver door switch signal. (Door is open:
ON/Door is closed: OFF)
DOOR SW - AS “ON/OFF” Displays status of passenger door as judged from passenger door switch signal.
(Door is open: ON/Door is closed: OFF)
DOOR SW - RR “ON/OFF” Displays status of rear door as judged from rear door switch (RH) signal. (Door is
open: ON/Door is closed: OFF)