floor INFINITI FX35 2006 Service Manual

DUCTS AND GRILLES ATC-135
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Revision: 2006 December 2006 FX35/FX45
Removal of Rear Ventilator Ducts
1. Remove center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Slide rear ventilator duct 2 toward vehicle front, and then remove it.
3. Remove floor carpet. Refer to EI-40, "
FLOOR TRIM" .
4. Remove mounting clips, and then remove rear ventilator duct 3.
5. Remove instrument panel assembly. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
6. Remove rear ventilator duct 1 with center floor duct attached.
7. Remove rear ventilator duct 1 from center floor duct.
SJIA1227E
RJIA2053E
RJIA2054E

ATC-136
DUCTS AND GRILLES
Revision: 2006 December 2006 FX35/FX45
Removal of Foot Ducts
1. Remove heater & cooling unit assembly. Refer to ATC-125, "HEATER & COOLING UNIT ASSEMBLY" .
2. Remove mounting screws, and then remove air mix door motor (right), mode door motor, evaporator cover and foot duct (right).
3. Remove foot duct (left).
Removal of Floor Ducts
1. Remove floor carpet. Refer to EI-40, "FLOOR TRIM" .
2. Remove mounting clips, and then remove side floor ducts.
3. Remove instrument panel assembly. Refer to IP-10, "
INSTRU-
MENT PANEL ASSEMBLY" .
4. Remove mounting clip, and then remove center floor duct with rear ventilator duct 1 attached.
5. Remove center floor duct from rear ventilator duct 1.
INSTALLATION
Installation is basically the reverse order of removal.
RJIA0962E
RJIA2055E
RJIA2054E

AUDIO AV-45
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Revision: 2006 December 2006 FX35/FX45
Removal and Installation for Instrument SpeakerNKS003B7
REMOVAL
1. Remove grille from instrument panel.
2. Remove screws (4) and disconnect connector.
3. Remove instrument speaker.
INSTALLATION
Installation is the reverse order of removal.
Removal and Installation for TweeterNKS003B8
REMOVAL
1. Remove rear pillar upper garnish assembly. Refer to EI-44,
"Removal and Installation" .
2. Remove screws (4), and disconnect connector.
3. Remove tweeter.
INSTALLATION
Installation is the reverse order of removal.
Removal and Installation for Woofer (BOSE System)NKS003B9
REMOVAL
1. Open luggage floor board.
2. Remove speaker clamp and harness clip.
3. Disconnect connector.
4. Remove woofer.
CAUTION:
Connectors must be placed in the left side, when installed.
INSTALLATION
Installation is the reverse order of removal.
SKIA5805E
SKIA5806E
SKIA5807E

AV-46
AUDIO
Revision: 2006 December 2006 FX35/FX45
Removal and Installation for BOSE Speaker Amp.NKS003BA
REMOVAL
1. Remove luggage side box assembly. Refer to EI-44, "Removal
and Installation" .
2. Remove nuts (3) with power tool, and remove BOSE speaker amp. from luggage room floor.
3. Remove nuts (2) with power tool, and remove assist bracket.
4. Remove nuts (4) with power tool, and remove bracket.
INSTALLATION
Installation is the reverse order of removal.
SKIB8776E
SKIA5809E

AUDIO AV-47
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Removal and Installation of Satellite Radio TunerNKS003LX
REMOVAL
1. Remove luggage side box assembly. Refer to EI-44, "Removal
and Installation" .
2. Remove nuts (A) and remove satellite radio tuner (1) from lug- gage room floor.
INSTALLATION
Installation is the reverse order of removal.
Removal and Installation of Satellite Radio AntennaNKS003LY
: Vehicle front
REMOVAL
1. Remove luggage floor trim. Refer to EI-44, "Removal and Installation" .
2. Remove assist grip (rear). Refer to EI-42, "
HEADLINING" .
3. Pull down headlining and obtain space for work between vehicle and headlining.
4. Remove nut (A), and then disconnect connector (1).
5. Remove satellite radio antenna.
INSTALLATION
Installation is the reverse order of removal.
SKIB8650E
SKIB8668E
Roof antenna mounting nut : 4.5 N·m (0.46 kg-m, 40 in-lb)

BL-4Revision: 2006 December 2006 FX35/FX45 Wiring Diagram – NATS – ....................................
.208
MODELS WITH INTELLIGENT KEY SYSTEM . 208
MODELS WITHOUT INTELLIGENT KEY SYS-
TEM .................................................................. .210
Terminals and Reference Value for Steering Lock
Unit/with Intelligent Key System .......................... .211
Terminals and Reference Value for Intelligent Key
Unit/with Intelligent Key System .......................... .211
Terminals and Reference Value for BCM ............. .212
CONSULT-II ......................................................... .213
CONSULT-II INSPECTION PROCEDURE ....... .213
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ................................................................. .214
HOW TO READ SELF-DIAGNOSTIC RESULTS .214
NATS SELF-DIAGNOSTIC RESULT ITEM
CHART ............................................................. .215
Diagnosis Procedure ........................................... .216
WORK FLOW ................................................... .216
Trouble Diagnosis Symptom Chart ...................... .217
Security Indicator Inspection ............................... .217
Diagnostic Procedure 1 ....................................... .218
Diagnostic Procedure 2 ....................................... .219
Diagnostic Procedure 3 ....................................... .220
Diagnostic Procedure 4 ....................................... .221
Diagnostic Procedure 5 ....................................... .222
Diagnostic Procedure 6 ....................................... .223
Diagnostic Procedure 7 ....................................... .225
Removal and Installation NATS Antenna Amp. ... .226
REMOVAL ........................................................ .226
INSTALLATION ................................................. .226
INTEGRATED HOMELINK TRANSMITTER .......... .227
Wiring Diagram —TRNSCV— ............................. .227
Trouble Diagnoses ............................................... .228
DIAGNOSTIC PROCEDURE ........................... .228
BODY REPAIR ....................................................... .230
Body Exterior Paint Color .................................... .230
Body Component Parts ........................................ .231
UNDERBODY COMPONENT PARTS .............. .231 BODY COMPONENT PARTS ...........................
.233
Corrosion Protection ............................................ .235
DESCRIPTION ................................................. .235
ANTI-CORROSIVE WAX .................................. .236
UNDERCOATING ............................................. .237
STONE GUARD COAT ..................................... .238
Body Sealing ........................................................ .239
DESCRIPTION ................................................. .239
Body Construction ................................................ .242
BODY CONSTRUCTION .................................. .242
Body Alignment .................................................... .243
BODY CENTER MARKS .................................. .243
PANEL PARTS MATCHING MARKS ................ .244
DESCRIPTION ................................................. .245
ENGINE COMPARTMENT ............................... .246
UNDERBODY ................................................... .248
PASSENGER COMPARTMENT ....................... .250
REAR BODY ..................................................... .252
Handling Precautions For Plastics ....................... .254
HANDLING PRECAUTIONS FOR PLASTICS . .254
LOCATION OF PLASTIC PARTS ..................... .255
Precautions In Repairing High Strength Steel ...... .257
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES ................................................ .257
Replacement Operations ..................................... .260
DESCRIPTION ................................................. .260
HOODLEDGE ................................................... .263
FRONT SIDE MEMBER ................................... .265
FRONT SIDE MEMBER (PARTIAL REPLACE-
MENT) ............................................................... .267
FRONT PILLAR ................................................ .269
CENTER PILLAR .............................................. .271
OUTER SILL ..................................................... .273
REAR FENDER ................................................ .275
REAR PANEL ................................................... .277
REAR END CROSSMEMBER .......................... .279
REAR FLOOR REAR ........................................ .281
REAR SIDE MEMBER EXTENSION ................ .284

SQUEAK AND RATTLE TROUBLE DIAGNOSIS BL-7
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SQUEAK AND RATTLE TROUBLE DIAGNOSISPFP:00000
Work FlowNIS001LK
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-11, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

BL-8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2006 December 2006 FX35/FX45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will only be eliminated
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to BL-9, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02: 15 ×
25 mm(0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)

BL-232
BODY REPAIR
Revision: 2006 December 2006 FX35/FX45
1. Hoodledge assembly 16. Rear floor rear
2. Upper front hoodledge 17. Rear floor seat belt anchor reinforcement
3. Hoodledge reinforcement 18. Rear floor side
4. Upper hoodledge 19. Spare tire clamp bracket
5. Upper dash extension 20. Front side member
6. Upper dash crossmember assembly 21. Front side member rear reinforcement
7. Upper dash assembly 22. Front side member front extension
8. Front cowl top assembly 23. Front side member closing plate
9. Lower dash 24. Front side member outrigger assembly (RH&LH)
10. Front floor center 25. Front crossmember
11. Front floor 26. 2ND rear crossmember
12. Front floor reinforcement 27. Rear side member assembly
13. Inner sill 28. Rear side member extension
14. Lower rear seat crossmember 29. Rear center crossmember assembly
15. Rear floor front 30. Rear end crossmember assembly

BODY REPAIR BL-237
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UNDERCOATING
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.
Precautions in Undercoating
1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
2. Do not undercoat the exhaust pipe or other parts which become hot.
3. Do not undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.
SIIA2252E