radiator cap INFINITI FX35 2006 Service Manual

QUICK REFERENCE CHART FX35/FX45
QUICK REFERENCE CHART FX35/FX45PFP:00000
ENGINE TUNE-UP DATA (VQ35DE)ELS0003W
Engine modelVQ35DE
Firing order1-2-3-4-5-6
Idle speed
A/T (In “P” or “N” position)rpm
650 ± 50
Ignition timing (BTDC at idle speed)
A/T (In “P” or “N” position)15° ± 5°
Drive BeltDeflection adjustment Unit: mm (in) Tension adjustment Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and power
steering oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compresor belt 12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(47.9 - 57.0,
106 - 126)
Applied pushing force 98N (10kg, 22lb) —
Radiator cap relief pressure
kPa (kg/cm
2 , psi)
Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Cooling system leakage testing pres-
surekPa (kg/cm
2 , psi)157 (1.6, 23)
Compression pressure
kPa (kg/cm
2 , psi)/rpm
Standard 1,275 (13.0, 185) /300
Minimum 981 (10.0, 142) /300
Spark plug Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
2006

AT-12
A/T FLUID
Revision: 2006 December 2006 FX35/FX45
A/T FLUIDPFP:KLE40
Changing A/T FluidNCS001AT
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained ATF.

To replace the ATF, pour in new ATF at the A/T fluid charging
pipe with the engine idling, at the same time drain the old ATF
from the radiator cooler hose return side.

When the color of the ATF coming out is almost same as the
color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% of the stipu-
lated amount.
CAUTION:

Use only Genuine NISSAN Matic J ATF. Do not mix with other ATF.

Using ATF other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and A/
T durability, and may damage the A/T, which is not covered by the warranty.

When filling ATF, take care not to scatter heat generating parts such as exhaust.

Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT- 1 3 , "
Checking A/T Fluid" . If ATF is still dirty, repeat step 2.
through 5.
7. Install the removed A/T fluid level gauge into A/T fluid charging pipe.
8. Tighten the level gauge bolt. ATF: Genuine NISSAN Matic J ATF
Fluid capacity: 10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug: : 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA4896E

AT-14
A/T FLUID
Revision: 2006 December 2006 FX35/FX45
CAUTION:

When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.

To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the A/T fluid level gauge reversed from the nor-
mal attachment conditions as shown.
8. Check A/T fluid condition.

If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-14,
"RADIATOR" (for VQ35DE) or CO-41, "RADIATOR" (for
VK45DE) and AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
10. Tighten level gauge bolt.
Level gauge bolt: : 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA2899E
SCIA4896E

TROUBLE DIAGNOSIS ATC-99
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Revision: 2006 December 2006 FX35/FX45
Insufficient HeatingNJS000EB
SYMPTOM: Insufficient heating
INSPECTION FLOW
*1 ATC-60, "Operational Check"*2ATC-71, "Air Mix Door Motor Circuit"*3AT C - 5 3 , "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 4 to
6.
*4 ATC-53, "
FUNCTION CONFIRMA-
TION PROCEDURE", see No. 13. *5
ATC-64, "
LAN System Circuit"*6AT C - 7 7 , "Blower Motor Circuit"
*7 EC-210, "DTC P0117, P0118 ECT
SENSOR" (VQ35DE) or EC-879,
"DTC P0117, P0118 ECT SEN-
SOR" (VK45DE) *8
CO-11, "
Changing Engine Coolant"
(VQ35DE) or CO-38, "
Changing
Engine Coolant" (VK45DE) *9
CO-15, "
Checking Radiator Cap"
(VQ35DE) or CO-43, "
Checking
Radiator Cap" (VK45DE)
SJIA1593E

REFRIGERANT LINES ATC-141
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Revision: 2006 December 2006 FX35/FX45
VK45DE
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove air cleaner case and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35DE) or
EM-177, "
AIR CLEANER AND AIR DUCT" (VK45DE).
3. Remove front engine undercover, using power tools.
4. Remove cooling fan shroud (lower). Refer to CO-41, "
RADIATOR" (VK45DE).
5. Remove mounting nuts from low-pressure flexible hose and high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove high-pressure flexible hose. Refer to ATC-147,
"Removal and Installation of High-pressure Flexible Hose"
(VK45DE).
7. Disconnect compressor connector.
8. Remove A/C compressor belt. Refer to EM-15, "
DRIVE BELTS" (VQ35DE) or EM-174, "DRIVE BELTS"
(VK45DE).
RJIA2244E
RJIA2059E
RJIA2058E

REFRIGERANT LINES ATC-153
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Revision: 2006 December 2006 FX35/FX45
INSTALLATION
Install liquid tank, and then install liquid tank bracket on condenser.
CAUTION:

Make sure liquid tank bracket is securely installed at protru-
sion of condenser. (Make sure liquid tank bracket does not
move to a position below center of liquid tank.)

Replace O-rings of A/C piping with new ones, and then
apply compressor oil to it when installing it.

When recharging refrigerant, check for leaks.
Removal and Installation of CondenserNJS000FA
REMOVAL
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove cooling fan. Refer to CO-49, "
COOLING FAN" (VK45DE).
3. Remove radiator cooling fan assembly. Refer to CO-14, "
RADIATOR" (VQ35DE).
4. Remove radiator shroud. Refer to CO-41, "
RADIATOR" (VK45DE).
5. Remove washer tank mounting bolt.
6. Remove high-pressure flexible hose bracket mounting bolt.
7. Disconnect high-pressure flexible hose and high-pressure pipe 1 from condenser.
a. Set a disconnector [condenser outlet (SST: 9253089908), con- denser inlet (SST: 9253089912)] on A/C piping.
b. Slide a disconnector upward until it clicks.
c. Slide A/C piping upward and disconnect it.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
RJIA0673E
PBIC1534E
RJIA2065E
RJIA2066E

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION CO
A
CO
Revision: 2006 December 2006 FX35/FX45
ENGINE COOLING SYSTEM
VQ35DE
PRECAUTIONS ..................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Liquid Gasket ............................. ..... 3
REMOVAL OF LIQUID GASKET SEALING ..... ..... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 6
OVERHEATING CAUSE ANALYSIS ..................... ..... 7
Troubleshooting Chart ......................................... ..... 7
COOLING SYSTEM ............................................... ..... 9
Cooling Circuit ..................................................... ..... 9
System Chart ...................................................... ... 10
ENGINE COOLANT ............................................... ....11
Inspection ............................................................ .... 11
LEVEL CHECK ................................................ .... 11
LEAK CHECK .................................................. .... 11
Changing Engine Coolant ................................... .... 11
DRAINING ENGINE COOLANT ...................... .... 11
REFILLING ENGINE COOLANT ..................... ... 12
FLUSHING COOLING SYSTEM ...................... ... 13
RADIATOR ............................................................. ... 14
Components ........................................................ ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 14
INSTALLATION ................................................ ... 15
INSPECTION AFTER INSTALLATION ............ ... 15
Checking Radiator Cap ....................................... ... 15
Checking Radiator ............................................... ... 16
RADIATOR (ALUMINUM TYPE) ........................... ... 17
Components ........................................................ ... 17
Disassembly and Assembly ................................ ... 17
PREPARATION ................................................ ... 17
DISASSEMBLY ................................................ ... 17
ASSEMBLY ...................................................... ... 18
INSPECTION ................................................... ... 20 COOLING FAN .......................................................
... 21
Components ........................................................ ... 21
Removal and Installation ..................................... ... 21
REMOVAL ........................................................ ... 21
INSTALLATION ................................................ ... 21
INSPECTION AFTER INSTALLATION ............. ... 21
Disassembly and Assembly ................................. ... 21
DISASSEMBLY ................................................ ... 21
INSPECTION AFTER DISASSEMBLY ............. ... 21
ASSEMBLY ...................................................... ... 21
WATER PUMP ....................................................... ... 22
Components ........................................................ ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSPECTION AFTER REMOVAL .................... ... 24
INSTALLATION ................................................ ... 24
INSPECTION AFTER INSTALLATION ............. ... 26
WATER INLET AND THERMOSTAT ASSEMBLY . ... 27
Components ........................................................ ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSPECTION AFTER REMOVAL .................... ... 28
INSTALLATION ................................................ ... 28
INSPECTION AFTER INSTALLATION ............. ... 28
WATER OUTLET AND WATER PIPING ................ ... 29
Components ........................................................ ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 30
INSPECTION AFTER INSTALLATION ............. ... 30
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 31
Standard and Limit ............................................... ... 31
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 31
RADIATOR ....................................................... ... 31
THERMOSTAT ................................................. ... 31

CO-2Revision: 2006 December 2006 FX35/FX45
VK45DE
PRECAUTIONS ...................................................... ... 32
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................. ... 32
PREPARATION ...................................................... ... 33
Special Service Tools .......................................... ... 33
Commercial Service Tools ................................... ... 33
OVERHEATING CAUSE ANALYSIS ..................... ... 34
Troubleshooting Chart ......................................... ... 34
COOLING SYSTEM ............................................... ... 36
Cooling Circuit ..................................................... ... 36
System Chart ....................................................... ... 37
ENGINE COOLANT ............................................... ... 38
Inspection ............................................................ ... 38
LEVEL CHECK ................................................. ... 38
LEAK CHECK ................................................... ... 38
Changing Engine Coolant .................................... ... 38
DRAINING ENGINE COOLANT ....................... ... 38
REFILLING ENGINE COOLANT ...................... ... 39
FLUSHING COOLING SYSTEM ...................... ... 40
RADIATOR ............................................................. ... 41
Components ........................................................ ... 41
Removal and Installation ..................................... ... 41
REMOVAL ........................................................ ... 41
INSTALLATION ................................................. ... 43
INSPECTION AFTER INSTALLATION ............. ... 43
Checking Radiator Cap ....................................... ... 43
Checking Radiator ............................................... ... 44
RADIATOR (ALUMINUM TYPE) ............................ ... 45
Components ........................................................ ... 45
Disassembly and Assembly ................................. ... 45
PREPARATION ................................................ ... 45
DISASSEMBLY ................................................ ... 45
ASSEMBLY ...................................................... ... 46
INSPECTION .................................................... ... 48 COOLING FAN .......................................................
... 49
Components (Crankshaft Driven type) ................. ... 49
Removal and Installation ...................................... ... 49
REMOVAL ......................................................... ... 49
INSPECTION AFTER REMOVAL ..................... ... 49
INSTALLATION ................................................. ... 49
Components (Motor Driven Type) ........................ ... 50
Removal and Installation ...................................... ... 50
REMOVAL ......................................................... ... 50
INSTALLATION ................................................. ... 50
Disassembly and Assembly (Motor Driven Type) ... 50 DISASSEMBLY ................................................. ... 50
INSPECTION AFTER DISASSEMBLY ............. ... 50
ASSEMBLY ....................................................... ... 50
WATER PUMP ........................................................ ... 51
Components ......................................................... ... 51
Removal and Installation ...................................... ... 51
REMOVAL ......................................................... ... 51
INSPECTION AFTER REMOVAL ..................... ... 52
INSTALLATION ................................................. ... 52
INSPECTION AFTER INSTALLATION ............. ... 52
THERMOSTAT AND WATER CONTROL VALVE .. ... 53
Components ......................................................... ... 53
Removal and Installation ...................................... ... 54
REMOVAL ......................................................... ... 54
INSPECTION AFTER REMOVAL ..................... ... 54
INSTALLATION ................................................. ... 54
INSPECTION AFTER INSTALLATION ............. ... 55
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 56
Standard and Limit ............................................... ... 56
ENGINE COOLANT CAPACITY (APPROXI-
MATE) ............................................................... ... 56
RADIATOR ........................................................ ... 56
THERMOSTAT .................................................. ... 56
WATER CONTROL VALVE ............................... ... 56

PREPARATION CO-5
[VQ35DE]
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Revision: 2006 December 2006 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNBS003JP
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number
(Kent-Moore No.)
Tool name Description
EG17650301
(J33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV99103510
(—)
Radiator plate pliers A Installing radiator upper and lower tanks
KV99103520
(—)
Radiator plate pliers B Removing radiator upper and lower tanks
KV10111100
(J37228)
Seal cutter Removing chain tensioner cover and water
pump cover
WS39930000
(—)
Tube presser Pressing the tube of liquid gasket
S-NT564
S-NT224
S-NT225
NT046
S-NT052

CO-6
[VQ35DE]
PREPARATION
Revision: 2006 December 2006 FX35/FX45
Commercial Service ToolsNBS003JQ
Tool name Description
Power tool Loosening nuts and bolts
Radiator cap tester Checking radiator and radiator cap
PBIC0190E
PBIC1982E