roof INFINITI FX35 2007 User Guide
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2007, Model line: FX35, Model: INFINITI FX35 2007Pages: 4366, PDF Size: 55.42 MB
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BL-158
BACK DOOR
Revision: 2006 July 2007 FX35/FX45
BACK DOORPFP:90100
Fitting AdjustmentNIS001OD
VERTICAL/LATERAL CLEARANCE ADJUSTMENT
1. With the striker released, loosen the bumper rubber lock nuts.
2. Close the back door lightly and adjust the surface height by rotating the bumper rubber and, then open the back door to finally tighten the back door lock mounting bolts and bumper rubber lock nuts to the specified
torque.
Back Door AssemblyNIS001OE
REMOVAL
1. Remove roof rear garnish assembly. Refer to EI-45, "Removal and Installation" .
2. Disconnect the back door harness connector and AV antenna feeder.
3. Washer hose is separated in the connection part.
4. Support the back door lock with a proper material to prevent it from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
back door open when removing the damper stay.
1. Bumper rubber 2. Back door striker 3. Screw
PIIB0208E
PIIA6028E
PIIA6061E
Page 974 of 4366
BL-162
BACK DOOR LOCK ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
BACK DOOR LOCK ASSEMBLYPFP:90504
Removal and Installation of Back Door Lock & Closure AssemblyNIS001OJ
REMOVAL
1. Remove back door finisher. Refer to EI-47, "Removal and Installation" .
2. Disconnect the connector and the clip of the back door lock & closure assembly.
3. Remove the mounting bolts.
4. Disconnect the connector of the back door opener actuator.
5. Remove the mounting bolts, remove back door lock & closure assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, check operation.
After installing, perform fitting adjustment. Refer to BL-158, "Fitting Adjustment" .
INSPECTION
1. Check back door lock for the following.
Malfunction noise or door closing and opening effort
Component wear or damage
2. Apply body grease to the rotating part of the back door lock.
Removal and Installation of Back Door Opener SwitchNIS001OK
REMOVAL
1. Remove back door finisher. Refer to EI-47, "Removal and Installation" .
2. Remove back door outside finisher. Refer to EI-47, "
BACK DOOR TRIM" .
3. Remove licence lamp. Refer to LT- 1 5 0 , "
License Plate Lamp" .
4. Cut back door inner panel along with cutting groove line. CAUTION:
When cutting the back door panel, always wear safety
glasses, heavy gloves and a dust proof mask to prevent eye
and skin irritation from glass fiver splinters.
1. Bolt 2. Back door lock & closure assembly
PIIA6043E
PIIA6903E
Page 1045 of 4366
BODY REPAIR BL-233
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Revision: 2006 July 2007 FX35/FX45
1. Hood 19. Roof bow No.1
2. Front fender (RH&LH) 20. Roof bow No.2
3. Side body assembly (RH&LH) 21. Roof bow No.3
4. Outer front pillar reinforcement (RH&LH) 22. Rear roof rail assembly
5. Outer center pillar reinforcement (RH&LH) 23. Roof assembly (for sunroof)
6. Outer sill (RH&LH) 24. Rear fender assembly (RH&LH)
7. Outer sill reinforcement assembly (RH&LH) 25. Upper back pillar assembly (RH&LH)
8. Upper inner front pillar assembly (RH&LH) 26. Back pillar assembly (RH&LH)
9. Front roof rail brace (RH&LH) 27. Rear panel assembly
10. Inner side roof rail (RH&LH) 28. Upper rear bumper retainer
11. Inner center pillar (RH&LH) 29. Front door assembly (RH&LH)
12. Inner rear pillar (RH&LH) 30. Outer front door panel (RH&LH)
13. Lower inner rear pillar (RH&LH) 31. Rear door assembly (RH&LH)
14. Outer rear wheelhouse (RH&LH) 32. Outer rear door panel (RH&LH)
15. Outer rear wheelhouse extension (RH&LH) 33. Front bumper reinforcement
16. Inner rear wheelhouse (RH&LH) 34. Front bumper stay
17. Roof 35. Rear bumper reinforcement
18. Front roof rail assembly 36. Rear bumper stay (RH&LH)
Page 1048 of 4366
BL-236
BODY REPAIR
Revision: 2006 July 2007 FX35/FX45
UNDERCOATING
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.
Precautions in Undercoating
1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
2. Do not undercoat the exhaust pipe or other parts which become hot.
3. Do not undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.
SIIA2252E
Page 1350 of 4366
DI-104
LANE DEPARTURE WARNING SYSTEM
Revision: 2006 July 2007 FX35/FX45
Removal and Installation for LDW Camera UnitNKS0031O
REMOVAL
1. Remove roof console. Refer to EI-43, "HEADLINING" .
2. Disconnect LDW camera unit connector.
3. Remove the bolts (3), and remove LDW camera unit.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Remove the camera lens cap for replacement.
Never give an impact to the LDW camera unit.
Adjust the camera aiming every time the LDW camera unit is removed or installed. Refer to DI-80,
"Camera Aiming Adjustment" .
Removal and Installation for LDW ChimeNKS0031P
REMOVAL
1. Remove instrument side panel (LH). Refer to IP-10, "INSTRU-
MENT PANEL ASSEMBLY" .
2. Remove the bolt (1).
3. Disconnect LDW chime connector and remove LDW chime.
INSTALLATION
Installation is the reverse order of removal.
Removal and Installation for LDW SwitchNKS0031Q
Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
SKIB1791E
SKIB1802E
Page 1421 of 4366
![INFINITI FX35 2007 User Guide ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-45
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Revision: 2006 July 2007 FX35/FX45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionN](/img/42/57018/w960_57018-1420.png "INFINITI FX35 2007 User Guide ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-45
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionN")
ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-45
[VQ35DE]
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Revision: 2006 July 2007 FX35/FX45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS003LE
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-85, "FUEL PRESSURE RELEASE" .
–Disconnect negative battery cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
Page 2083 of 4366
![INFINITI FX35 2007 User Guide ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-707
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Revision: 2006 July 2007 FX35/FX45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System Description](/img/42/57018/w960_57018-2082.png "INFINITI FX35 2007 User Guide ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-707
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Revision: 2006 July 2007 FX35/FX45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System Description")
ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-707
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Revision: 2006 July 2007 FX35/FX45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS0041E
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-747, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
Page 2745 of 4366
EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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Revision: 2006 July 2007 FX35/FX45
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Work ........................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
CLIP AND FASTENER .......................................... ....11
Clip and Fastener ................................................ .... 11
FRONT BUMPER .................................................. ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 16
REMOVAL AND INSTALLATION OF FILLET
MOLDING ........................................................ ... 16
REMOVAL AND INSTALLATION OF BUMPER
CENTER MOLDING ......................................... ... 16 REAR BUMPER .....................................................
... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
DISASSEMBLY AND ASSEMBLY OF REAR
BUMPER FASCIA ............................................ ... 19
REMOVAL AND INSTALLATION OF REAR
BUMPER CLOSING ......................................... ... 20
REMOVAL AND INSTALLATION OF DRAFTER
GUARD ............................................................ ... 20
REMOVAL AND INSTALLATION OF REAR FIL-
LET MOLDING ASSEMBLY ............................. ... 21
FRONT GRILLE ..................................................... ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSTALLATION ................................................ ... 22
COWL TOP ............................................................ ... 23
Removal and Installation ..................................... ... 23
REMOVAL ........................................................ ... 23
INSTALLATION ................................................ ... 23
FENDER PROTECTOR ......................................... ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSTALLATION ................................................ ... 24
DOOR OUTSIDE MOLDING .................................. ... 25
Removal and Installation ..................................... ... 25
FRONT DOOR OUTSIDE MOLDING ............... ... 25
REAR DOOR OUTSIDE MOLDING ................. ... 25
DOOR OUTSIDE LOWER MOLDING ................... ... 26
Removal and Installation ..................................... ... 26
FRONT AND REAR DOOR OUTSIDE LOWER
MOLDING ......................................................... ... 26
DOOR PARTING SEAL ......................................... ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 28
CENTER MUD GUARD ......................................... ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 29
Page 2746 of 4366
EI-2Revision: 2006 July 2007 FX35/FX45
WINDSHIELD MOLDING .......................................
... 30
Removal and Installation ..................................... ... 30
REMOVAL ........................................................ ... 30
INSTALLATION ................................................. ... 30
BACK DOOR WINDOW MOLDING ....................... ... 31
Removal and Installation ..................................... ... 31
REMOVAL ........................................................ ... 31
INSTALLATION ................................................. ... 31
ROOF SIDE MOLDING .......................................... ... 33
Removal and Installation ..................................... ... 33
REMOVAL ........................................................ ... 33
INSTALLATION ................................................. ... 33
ROOF RAIL ............................................................ ... 34
Removal and Installation ..................................... ... 34
REMOVAL ........................................................ ... 34
INSTALLATION ................................................. ... 34
REMOVAL AND INSTALLATION OF ROOF RAIL
BRACKET ......................................................... ... 34
BACK DOOR FINISHER ........................................ ... 35
Removal and Installation ..................................... ... 35
REMOVAL ........................................................ ... 35
INSTALLATION ................................................. ... 35
DOOR FINISHER ................................................... ... 36
Removal and Installation ..................................... ... 36
DOOR FINISHER (FRONT AND REAR) .......... ... 36 BODY SIDE TRIM ..................................................
... 38
Removal and Installation ...................................... ... 38
CENTER PILLAR LOWER GARNISH .............. ... 38
CENTER PILLAR UPPER GARNISH ............... ... 39
DASH SIDE FINISHER ..................................... ... 39
FRONT PILLAR GARNISH ............................... ... 40
KICKING PLATE ............................................... ... 40
CENTER MUDGUARD FINISHER (FRONT/
REAR) ............................................................... ... 40
FLOOR TRIM .......................................................... ... 41
Removal and Installation ...................................... ... 41
REMOVAL ......................................................... ... 41
INSTALLATION ................................................. ... 42
HEADLINING .......................................................... ... 43
Removal and Installation ...................................... ... 43
REMOVAL ......................................................... ... 44
INSTALLATION ................................................. ... 44
LUGGAGE FLOOR TRIM ...................................... ... 45
Removal and Installation ...................................... ... 45
REMOVAL ......................................................... ... 46
INSTALLATION ................................................. ... 46
BACK DOOR TRIM ................................................ ... 47
Removal and Installation ...................................... ... 47
REMOVAL ......................................................... ... 47
INSTALLATION ................................................. ... 47
Page 2752 of 4366
EI-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 July 2007 FX35/FX45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun-visor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted under-hood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.