OIL INFINITI FX35 2007 Service Manual

EM-266
[VK45DE]
CYLINDER BLOCK
Revision: 2006 July 2007 FX35/FX45

When replacing piston and piston pin assembly, refer to EM-259, "HOW TO SELECT PISTON" .
NOTE:

Piston is available together with piston pin as assembly.

Piston pin (piston pin hole) grade is provided only for the parts installed at the plant. For service parts,
no piston pin grades can be selected. (Only “0” grade is available.)
PISTON RING SIDE CLEARANCE

Measure the side clearance of piston ring and piston ring groove
with feeler gauge.

If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit,
replace piston also.
PISTON RING END GAP

Make sure that the cylinder bore inner diameter is within the
specification. Refer to EM-269, "
Cylinder Bore Inner Diameter" .

Lubricate with new engine oil to piston and piston ring, and then
insert piston ring until middle of cylinder with piston, and mea-
sure the piston ring end gap with feeler gauge.

If the measured value exceeds the limit, replace piston ring, and measure again. If it still exceeds the limit,
re-bore cylinder and use oversize piston and piston rings. Standard:
Top ring : 0.045 - 0.080 mm (0.0018 - 0.0031 in)
2nd ring : 0.030 - 0.070 mm (0.0012 - 0.0028 in)
Oil ring : 0.065 - 0.135 mm (0.0026 - 0.0053 in)
Limit:

Top ring : 0.11 mm (0.0043 in)

2nd ring : 0.1 mm (0.004 in)
SEM024AA
Standard:
Top ring : 0.22 - 0.32 mm (0.0087 - 0.0126 in)
2nd ring : 0.22 - 0.32 mm (0.0087 - 0.0126 in)
Oil ring : 0.20 - 0.50 mm (0.0079 - 0.0197 in)
Limit:


Top ring : 0.56 mm (0.0220 in)


2nd ring : 0.56 mm (0.0220 in)
Oil ring : 0.96 mm (0.0378 in)
PBIC0118E

CYLINDER BLOCK EM-267
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 July 2007 FX35/FX45
CONNECTING ROD BEND AND TORSION

Check with connecting rod aligner.

If it exceeds the limit, replace connecting rod assembly.
CONNECTING ROD BIG END DIAMETER

Install connecting rod bearing cap without installing connecting
rod bearing, and tightening connecting rod bolts to the specified
torque. Refer to EM-253, "
ASSEMBLY" for the tightening proce-
dure.

Measure the inner diameter of connecting rod big end with
inside micrometer.

If out of the standard, replace connecting rod assembly.
CONNECTING ROD BUSHING OIL CLEARANCE
Connecting Rod Bushing Inner Diameter
Measure the inner diameter of connecting rod bushing with inside
micrometer. Bend:
Limit : 0.15 mm (0.0059 in) per 100 mm (3.94 in) length
To r s i o n : Limit : 0.30 mm (0.0118 in) per 100 mm (3.94 in) length
PBIC2077E
Standard : 55.000 - 55.013 mm (2.1654 - 2.1659 in)
PBIC1641E
Standard : 22.000 - 22.012 mm (0.8661 - 0.8666 in)
PBIC0120E

EM-268
[VK45DE]
CYLINDER BLOCK
Revision: 2006 July 2007 FX35/FX45
Piston Pin Outer Diameter
Measure the outer diameter of piston pin with micrometer.
Connecting Rod Bushing Oil Clearance
(Connecting rod bushing oil clearance) = (Connecting rod bushing inner diameter) – (Piston pin outer diame-
ter)

If the calculated value exceeds the limit, replace connecting rod assembly and/or piston and piston pin
assembly.

If replacing piston and piston pin assembly, refer to EM-259, "HOW TO SELECT PISTON" .

If replacing connecting rod assembly, refer to EM-272, "CON-
NECTING ROD BEARING OIL CLEARANCE" to select the con-
necting rod bearing.
Factory installed parts grading:

Service parts apply only to grade “0”.
Unit: mm (in)
*: After installing in connecting rod
CYLINDER BLOCK DISTORTION

Using scraper, remove gasket on the cylinder block surface, and also remove engine oil, scale, carbon, or
other contamination.
CAUTION:
Be careful not to allow gasket flakes to enter engine oil or engine coolant passages. Standard : 21.989 - 22.001 mm (0.8657 - 0.8662 in)
PBIC0117E
Standard : 0.005 - 0.017 mm (0.0002 - 0.0007 in)
Limit : 0.030 mm (0.0012 in)
PBIC2164E
Grade 0 1
Connecting rod bushing
inner diameter * 22.000 - 22 .0 06
(0.8661 - 0.8664) 22.006 - 22.012
(0.8664 - 0.8666)
Piston pin hole diameter 21.993 - 21.999
(0.8659- 0.8661) 21.999 - 22.005
(0.8661 - 0.8663)
Piston pin outer diameter 21.989 - 21.995
(0.8657 - 0.8659) 21.995 - 22. 001
(0.8659 - 0.8662)
PBIC2372E

CYLINDER BLOCK EM-271
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 July 2007 FX35/FX45

If out of the standard, measure the main bearing oil clearance. Then use undersize bearing. Refer to EM-
273, "MAIN BEARING OIL CLEARANCE" .
CRANKSHAFT PIN JOURNAL DIAMETER

Measure the outer diameter of crankshaft pin journal with
micrometer.

If out of the standard, measure the connecting rod bearing oil
clearance. Then use undersize bearing. Refer to EM-272,
"CONNECTING ROD BEARING OIL CLEARANCE" .
CRANKSHAFT OUT-OF-ROUND AND TAPER

Measure the dimensions at four different points as shown in the
figure on each main journal and pin journal with micrometer.

Out-of-round is indicated by the difference in the dimensions
between “X” and “Y” at “A” and “B”.

Taper is indicated by the difference in the dimensions between
“A” and “B” at “X” and “Y”.

If the measured value exceeds the limit, correct or replace crankshaft.

If corrected, measure the bearing oil clearance of the corrected main journal and/or pin journal. Then
select the main bearing and/or connecting rod bearing. Refer to EM-273, "
MAIN BEARING OIL CLEAR-
ANCE" and/or EM-272, "CONNECTING ROD BEARING OIL CLEARANCE" .
CRANKSHAFT RUNOUT

Place V-block on precise flat table, and support the journals on
the both end of crankshaft.

Place dial indicator straight up on the No. 3 journal.

While rotating crankshaft, read the movement of the pointer on
dial indicator. (Total indicator reading)

If it exceeds the limit, replace crankshaft. Standard : 63.940 - 63.964 mm (2.5173 - 2.5183 in) dia.
Standard : 51.956 - 51.974 mm (2.0455 - 2.0462 in) dia.
PBIC0127E
Limit: Out-of-round (Difference between “X” and “Y”) : 0.015 mm (0.0006 in)
Taper (Difference between “A” and “B”) : 0.010 mm (0.0004 in)
PBIC1685E
Limit : 0.10 mm (0.004 in)
PBIC2378E

EM-272
[VK45DE]
CYLINDER BLOCK
Revision: 2006 July 2007 FX35/FX45
CONNECTING ROD BEARING OIL CLEARANCE
Method by Calculation

Install connecting rod bearings to connecting rod and cap, and
tighten connecting rod bolts to the specified torque. Refer to
EM-253, "
ASSEMBLY" for the tightening procedure.

Measure the inner diameter of connecting rod bearing with
inside micrometer.
(Bearing oil clearance) = (Connecting rod bearing inner diameter) –
(Crankshaft pin journal diameter)

If the calculated value exceeds the limit, select proper connecting rod bearing according to connecting rod
big end diameter and crankshaft pin journal diameter to obtain the specified bearing oil clearance. Refer
to EM-260, "
HOW TO SELECT CONNECTING ROD BEARING" .
Method of Using Plastigage

Remove oil and dust on crankshaft pin journal and the surfaces of each bearing completely.

Cut plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.

Install connecting rod bearings to connecting rod and cap, and tighten connecting rod bolts to the speci-
fied torque. Refer to EM-253, "
ASSEMBLY" for the tightening procedure.
CAUTION:
Do not rotate crankshaft.

Remove connecting rod bearing cap and bearing, and using
scale on plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”. Standard : 0.020 - 0.045 mm (0.0008 - 0.0018 in)
(actual clearance)
Limit : 0.055 mm (0.0022 in)
PBIC1642E
PBIC1149E

CYLINDER BLOCK EM-273
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 July 2007 FX35/FX45
MAIN BEARING OIL CLEARANCE
Method by Calculation

Install main bearings to cylinder block and main bearing caps,
and tighten main bearing cap bolts with main bearing to the
specified torque. Refer to EM-253, "
ASSEMBLY" for the tighten-
ing procedure.

Measure the inner diameter of main bearing with bore gauge.
(Bearing clearance) = (Main bearing inner diameter) – (Crankshaft main journal diameter)

If the calculated value exceeds the limit, select proper main bearing according to main bearing inner diam-
eter and crankshaft main journal diameter to obtain the specified bearing oil clearance. Refer to EM-261,
"HOW TO SELECT MAIN BEARING" .
Method of Using Plastigage

Remove oil and dust on crankshaft main journal and the surfaces of each bearing completely.

Cut plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.

Install main bearings to cylinder block and main bearing caps, and tighten main bearing bolts with main
bearing to the specified torque. Refer to EM-253, "
ASSEMBLY" for the tightening procedure.
CAUTION:
Do not rotate crankshaft.

Remove main bearing caps and bearings, and using scale on
plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
PBIC1644E
Standard
No . 1 and 5 journal : 0.001 - 0.011 mm (0.00004 - 0.0004 in)
No. 2, 3 and 4 journal : 0.007 - 0.017 mm (0.0003 - 0.0007 in)
Limit No . 1 and 5 journal : 0.021 mm (0.0008 in)
No. 2, 3 and 4 journal : 0.027 mm (0.0011 in)
PBIC1149E

SERVICE DATA AND SPECIFICATIONS (SDS) EM-275
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNBS003IU
GENERAL SPECIFICATIONS
DRIVE BELTS
INTAKE MANIFOLD AND EXHAUST MANIFOLD
Unit: mm (in)
Cylinder arrangement
V- 8
Displacement cm
3 (cu in) 4,494 (274.22)
Bore and stroke mm (in) 93 x 82.7 (3.66 x 3.256)
Valve arrangement DOHC
Firing order 1-8-7-3-6-5-4-2
Number of piston rings Compression 2
Oil 1
Number of main bearings 5
Compression ratio 10.5
Compression pressure
kPa (kg/cm
2 , psi)/300 rpm Standard 1,320 (13.5, 191)
Minimum 1,130 (11.5, 164)
Differential limit
between cylinders 98 (1.0, 14)
Cylinder number
Valve timing Unit: degree
abcde f
228 240 -2 62 4 44
SEM957C
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
Items Limit
Surface distortion Intake manifold (upper) 0.1 (0.004)
Intake manifold (lower) 0.1 (0.004)
Exhaust manifold 0.3 (0.012)

EM-282
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
PISTON, PISTON RING AND PISTON PIN
Available Piston
Unit: mm (in)
Piston Ring
Unit: mm (in)
Piston Pin
Unit: mm (in)
Items Standard Oversize (Service) [0.2 (0.008)]
Piston skirt diameter “A” Grade No. 1 92.980 - 92.990 (3.6606 - 3.6610) —
Grade No. 2 92.990 - 93.000 (3.6610 - 3.6614) —
Grade No. 3 93.000 - 93.010 (3.6614 - 3.6618) —
Service — 93.180 - 93.210 (3.6685 - 3.6697)
“H” dimension 42 (1.65)
Piston pin hole diameter Grade No. 0 21.993 - 21.999 (0.8659 - 0.8661)
Grade No. 1 21.999 - 22.005 (0.8661 - 0.8663)
Piston to cylinder bore
clearance Standard 0.010 - 0.030 (0.0004 - 0.0012)
Limit 0.08 (0.0031)
PBIC0188E
Items Standard Limit
Side clearance Top 0.045 - 0.080 (0.0018 - 0.0031) 0.11 (0.0043)
2nd 0.030 - 0.070 (0.0012 - 0.0028) 0.1 (0.004)
Oil ring 0.065 - 0.135 (0.0026 - 0.0053) —
End gap Top 0.22 - 0.32 (0.0087 - 0.0126) 0.56 (0.0220)
2nd 0.22 - 0.32 (0.0087 - 0.0126) 0.56 (0.0220)
Oil (rail ring) 0.20 - 0.50 (0.0079 - 0.0197) 0.96 (0.0378)
Items Standard Limit
Piston pin outer diameter Grade No. 0 21.989 - 21.995 (0.8657 - 0.8659) —
Grade No. 1 21.995 - 22.001 (0.8659 - 0.8662) —
Piston to piston pin oil clearance 0.002 - 0.006 (0.0001 - 0.0002) —
Connecting rod bushing oil clearance 0.005 - 0.017 (0.0002 - 0.0007) 0.030 (0.0012)

SERVICE DATA AND SPECIFICATIONS (SDS) EM-287
[VK45DE]
C
D E
F
G H
I
J
K L
M A
EM
Revision: 2006 July 2007 FX35/FX45
Main Bearing Oil Clearance
Unit: mm (in)
CONNECTING ROD BEARING
Unit: mm (in)
Undersize
Unit: mm (in)
Connecting Rod Bearing Oil Clearance
Unit: mm (in)
Main bearing oil clearance
Standard
No.1 and 5 0.001 - 0.011 (0.00004 - 0.0004)
No.2, 3 and 4 0.007 - 0.017 (0.0003 - 0.0007)
Limit No.1 and 5 0.021 (0.0008)
No.2, 3 and 4 0.027 (0.0011)
Grade number Thickness Identification color (mark) 0 1.500 - 1.503 (0.0591 - 0.0592) No color
1 1.503 - 1.506 (0.0592 - 0.0593) Brown
2 1.506 - 1.509 (0.0593 - 0.0594) Green
Undersize Thickness Pin journal diameter
0.25 (0.0098) 1.626 - 1.634 (0.0640 - 0.0643) Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearance Standard 0.020 - 0.045 (0.0008 - 0.0018)
Limit 0.055 (0.0022)

FRONT WHEEL HUB AND KNUCKLE FAX-11
[AWD]
C E F
G H
I
J
K L
M A
B
FA X
Revision: 2006 July 2007 FX35/FX45
7. Use a ball joint remover (SST) to remove steering outer socket
from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
To prevent damage to threads and to prevent ball joint
remover (SST) from coming off suddenly, temporarily
tighten mounting nut.
8. Using a puller (suitable tool), remove wheel hub and bearing assembly from drive shaft. NOTE:

When removing wheel hub and bearing assembly, do not apply an excessive angle to drive shaft joint.
Also be careful not to excessively extend slide joint.

Do not hang over drive shaft with out support.
9. Remove wheel hub and bearing assembly fixing bolt.
10. Remove splash guard and wheel hub and bearing assembly from steering knuckle.
11. Remove strut assembly and steering knuckle fixing bolts and nuts.
12. Remove transverse link and steering knuckle fixing bolt and nut.
13. Remove steering knuckle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of transverse link and steering outer socket ball joint.
Refer to FSU-14, "
TRANSVERSE LINK" , PS-18, "POWER STEERING GEAR AND LINKAGE" .
INSTALLATION
CAUTION:
Be sure to replace the new differential side oil seal every removal of drive shaft. Refer to FFD-11,
"SIDE OIL SEAL" .

Refer to FAX-10, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.

To assemble disc rotor and wheel hub and bearing assembly,
align the marks.
(When not using the alignment mark, refer to BR-20, "
Removal
and Installation of Brake Caliper Assembly" .)
SGIA0488E
SDIA1480E