radiator cap INFINITI FX35 2007 Workshop Manual

EC-502
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 July 2007 FX35/FX45
Diagnostic ProcedureNBS003UM
PROCEDURE A
1. INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Yes >> GO TO 2.
No >> GO TO 3.
2. CHECK COOLING FAN OPERATION
With CONSULT-II
1. Start engine and let it idle.
2. Select “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
3. Make sure that cooling fans-1 and -2 operate at each speed (LOW/MID/HI).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-504, "
PRO-
CEDURE B" .)
3. CHECK COOLING FAN OPERATION
Without CONSULT-II
1. Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PG-21, "
Auto Active
Te s t" .
2. Make sure that cooling fans-1 and -2 operate at each speed (Low/Middle/High).
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to EC-504, "
PROCEDURE B" .)
4. CHECK COOLING SYSTEM FOR LEAK
Refer to CO-11, "
LEAK CHECK" .
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak.

Hose

Radiator

Water pump
5. CHECK RADIATOR CAP
Refer to CO-15, "
Checking Radiator Cap" .
OK or NG
OK >> GO TO 6.
NG >> Replace radiator cap.
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DTC P1217 ENGINE OVER TEMPERATURE EC-507
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Main 12 Causes of OverheatingNBS003UN
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-7, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionNBS003UO
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixture MA-13, "Anti-Freeze
Coolant Mixture Ratio"
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-11, "Changing
Engine Coolant"
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-15, "
Checking Radia-
tor Cap"
ON*25
Coolant leaks
Visual No leaks
CO-11, "LEAK CHECK"
ON*26
Thermostat
Touch the upper and
lower radiator hoses Both hoses should be hot
CO-27, "WATER INLET
AND THERMOSTAT
ASSEMBLY"
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-496,
"DTC P1217 ENGINE
OVER TEMPERATURE"
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzer Negative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4 when driving —

Coolant overflow to
reservoir tank
Visual No overflow during driving and idling CO-11, "Changing
Engine Coolant"
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in reservoir tank CO-11, "Changing
Engine Coolant"
OFF 11
Cylinder head
Straight gauge feeler
gauge 0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-103, "Cylinder Head
Distortion"
12
Cylinder block and pis-
tons
Visual No scuffing on cylinder walls or piston EM-123, "CYLINDER
BLOCK"
SEF734W

PREPARATION EC-689
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PREPARATIONPFP:00002
Special Service ToolsNBS004JM
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
EG17650301
(J-33984-A)
Radiator cap tester
adapter Adapting radiator cap tester to radiator cap and
radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV10117100
(J-36471-A)
Heated oxygen
sensor wrench Loosening or tightening heated oxygen sensor 2
with 22 mm (0.87 in) hexagon nut
KV10114400
(J-38365)
Heated oxygen
sensor wrench Loosening or tightening air fuel ratio sensor 1
a: 22 mm (0.87 in)
(J-44321)
Fuel pressure gauge
kit Checking fuel pressure
S-NT564
S-NT379
S-NT636
LEC642

TROUBLE DIAGNOSIS EC-761
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1 - 6: The numbers refer to the order of inspection. Cooling
Radiator/Hose/Radiator filler cap
55555 55 45 CO-41
,
CO-45
Thermostat 5 CO-53
Water pumpCO-51
Water galleryCO-36
Cooling fan
5 CO-49
Coolant level (Low)/Contami-
nated coolant CO-38
IVIS (INFINITI Vehicle Immobilizer System —
NATS) 11
EC-714 or
BL-205
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-1174
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 July 2007 FX35/FX45
Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
COMPONENT DESCRIPTION
Cooling Fan Motor
The cooling fan at each speed when the current flows in the cooling fan motor as follows.
CONSULT-II Reference Value in Data Monitor ModeNBS004CT
Specification data are reference values.
On Board Diagnosis LogicNBS004CU
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-38, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-27, "Changing Engine Oil" .
Cooling fan speed Cooling fan relay
13
Stop (OFF) OFF OFF
Middle (MID) OFF ON
High (HI) ON ON
Cooling fan speed Cooling fan motor terminals
(+) (-)
Middle (MID) 1 3 and 4
2 3 and 4
High (HI) 1 and 2 3 and 4
MONITOR ITEM CONDITION SPECIFICATION
COOLING FAN

Engine: After warming up, idle
the engine

Air conditioner switch: OFF Engine coolant temperature is 94
°C
(201 °F) or less OFF
Engine coolant temperature is between
95 °C (203 °F) and 104 °C (219 °F) MID
Engine coolant temperature is 105 °C
(221 °F) or more HI
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over tempera-
ture (Overheat)

Cooling fan does not operate properly (Over-
heat).

Cooling fan system does not operate prop-
erly (Overheat).

Engine coolant was not added to the system
using the proper filling method.

Engine coolant is not within the specified
range.

Harness or connectors
(The cooling fan circuit is open or
shorted.)

IPDM E/R

Cooling fan

Radiator hose

Radiator

Radiator cap

Water pump

Thermostat

Water control valve
For more information, refer to EC-1183,
"Main 13 Causes of Overheating" .

DTC P1217 ENGINE OVER TEMPERATURE EC-1175
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1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS004CV
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1179,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-1179,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-II.
5. If the results are NG, go to EC-1179, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1179,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer filled the coolant, skip the following steps and go to EC-1179,
"Diagnostic Procedure" .
3. Disconnect engine coolant temperature sensor harness connec- tor.
SEF621W
SEF646X
SEF621W

DTC P1217 ENGINE OVER TEMPERATURE EC-1181
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7. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 8.
NG >> Replace radiator cap.
8. CHECK COMPONENT PARTS
Check the following.

Thermostat. (Refer to CO-53, "THERMOSTAT AND WATER CONTROL VALVE" .)

Water control valve. (Refer to CO-53, "THERMOSTAT AND WATER CONTROL VALVE" .)

Engine coolant temperature sensor. (Refer to EC-885, "Component Inspection" .)
OK or NG
OK >> GO TO 9.
NG >> Replace malfunctioning component.
9. CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-1183, "
Main 13 Causes of Overheating" .
>> INSPECTION END
PROCEDURE A
1. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector E6.
3. Check voltage between IPDM E/R terminal 16 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING PART
Check the following.

40A fusible link

Harness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
Radiator cap
relief pressure: 59 - 98 kPa (0.6 - 1.0 kg/cm
2 , 9 - 14 psi)
SLC755A
Voltage: Battery voltage
PBIB0966E

DTC P1217 ENGINE OVER TEMPERATURE EC-1183
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PROCEDURE B
1. CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN OR SHORT
1. Disconnect IPDM E/R harness connector E6.
2. Disconnect cooling fan motor harness connector.
3. Check harness continuity between cooling fan motor terminal 1 and IPDM E/R terminal 11.
Refer to wiring diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 2.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
2. CHECK COOLING FAN MOTOR
Refer to EC-1184, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace cooling fan motor.
3. CHECK INTERMITTENT INCIDENT
Perform EC-812, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingNBS004CY
Continuity should exist.
PBIB1493E
Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixture MA-13
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neck CO-38
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit) CO-43
ON*25
Coolant leaks
Visual No leaks
CO-38
ON*26
Thermostat
Touch the upper and
lower radiator hoses Both hoses should be hot
CO-53
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 ( EC-1173
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzer Negative —

PRECAUTIONS GI-5
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Revision: 2006 July 2007 FX35/FX45

Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.

When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.

Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.

If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.

Battery posts, terminals and related accessories contain lead
and lead compounds. Wash hands after handling.

To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.

Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.

Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.

Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.

Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.

Replace inner and outer races of tapered roller bearings and needle bearings as a set.

Arrange the disassembled parts in accordance with their assembled locations and sequence.

Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.

After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.

Use only the fluids and lubricants specified in this manual.

Use approved bonding agent, sealants or their equivalents when required.

Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.

When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
SGI231
SEF289H
SGI233
PBIC0190E

LT-34
HEADLAMP - XENON TYPE -
Revision: 2006 July 2007 FX35/FX45
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.

Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Bulb ReplacementNKS002VT
HEADLAMP HIGH/LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect the battery cable from the negative terminal or remove power fuse.
3. Remove air cleaner case (when replacing LH bulb). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" (VK45) or refer to
EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35).
4. Remove radiator reservoir tank (when replacing RH bulb). Refer to CO-41, "
RADIATOR" (VK45) or refer to CO-14, "RADIATOR"
(VQ35).
5. Turn plastic cap counterclockwise and unlock it.
6. Turn bulb socket counterclockwise and unlock it.
7. Unlock retaining spring and remove bulb from headlamp.
8. Installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to LT- 3 3 , "
Aiming Adjustment" .
PKIC9731E
Headlamp high/low beam (Xenon) : 12 V - 35 W (D2S)
PKIC9730E