service INFINITI FX35 2007 Service Manual

SE-4
PREPARATION
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNIS001UJ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNIS001UK
Tool number
(Kent-Moore No.)
Tool name Description
(J39570)
Chassis ear Location the noise
(J43980)
NISSAN Squeak and Rattle
Kit Repairing the cause of the noise
SIIA0993E
SIIA0994E
Tool name
Description
Engine ear Location the noise
SIIA0995E

SQUEAK AND RATTLE TROUBLE DIAGNOSES SE-5
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Revision: 2006 July 2007 FX35/FX45
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Work FlowNIS0028M
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to SE-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

SE-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 July 2007 FX35/FX45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570,Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to SE-7, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 × 135 mm (3.94 × 5.31 in)/76884-71L01: 60 × 85 mm (2.36 × 3.35 in)/76884-71L02:15 ×
25 mm (0.59 × 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 × 50 mm (1.97 × 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50
× 50 mm (1.97 × 1.97 in)

SE-42
AUTOMATIC DRIVE POSITIONER
Revision: 2006 July 2007 FX35/FX45
Check CAN Communication SystemNIS001V0
1. CHECK SELF-DIAGNOSTIC RESULT
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Connect CONSULT-II, and turn ignition switch ON.
2. Touch “AUTO DRIVE POS.” on “SELECT SYSTEM” screen.
3. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
4. Check display content in self-diagnostic results.
Displayed U1000?
Yes >> GO TO LAN-49, "CAN System Specification Chart" .
No >> Inspection END.
Symptom ChartNIS001V1
Symptom Diagnoses / service procedure Refer to
page
Only setting change function cannot be set with display. Interacted display system (without NAVI)
AV- 5 4
Navigation system (with NAVI)AV- 9 3
A part of seat system does not operate
(both automatically and manually). 1. Check sliding motor circuit
SE-43
2. Check reclining motor circuit SE-45
3. Check front lifter motor circuitSE-46
4. Check rear lifter motor circuitSE-47
5. If the above systems are normal, replace the driver
seat control unit SE-15
A part of steering tilt, telescopic and door mirror does not
operate (both automatically and manually). 1. Check tilt motor circuit
SE-50
2. Check telescopic motor circuitSE-49
3. Check driver side mirror motor circuit SE-51
4. Check passenger side mirror motor circuit SE-53
5. If the above systems are normal, replace the
automatic drive positioner control unit SE-15
A part of seat system does not operate
(only automatic operation). 1. Check sliding sensor circuit
SE-55
2. Check reclining sensor circuitSE-56
3. Check front lifting sensor circuitSE-57
4. Check rear lifting sensor circuitSE-58
5. If the above systems are normal, replace the driver
seat control unit SE-15
A part of steering tilt, telescopic system and door mirror
system dose not operate (only automatic operation). 1. Check steering and door mirror sensor power supply
and ground circuit SE-64
2. Check driver side mirror sensor circuit
SE-61
3. Check passenger side mirror sensor circuitSE-62
4. Check tilt sensor circuitSE-60
5. Check telescopic sensor circuitSE-59
6. If all the above systems are normal, replace the
automatic drive positioner control unit SE-15

AUTOMATIC DRIVE POSITIONER SE-43
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Revision: 2006 July 2007 FX35/FX45
Check Sliding Motor CircuitNIS001V2
1. CHECK SEAT SLIDING MECHANISM
Check the following.

Operation malfunction caused by sliding rail deformation or pinched harness or other foreign materials

Operation malfunction caused by foreign materials adhered to the sliding motor or sliding rail connector
rod

Operation malfunction and interference with other parts by poor installation
OK or NG
OK >>
GO TO 2 (With CONSULT-II).

GO TO 3 (Without CONSULT-II).
NG >> Repair the malfunctioning part and check again.
All the automatic operations do not operate. 1. Check A/T device (park position switch) circuit
SE-81
2. Check key switch circuit (with intelligent key)SE-82
3. Check key switch circuit (without intelligent key)SE-84
4. Check UART communication line circuitSE-88
5. If all the above systems are normal, replace the
automatic drive positioner control unit SE-15
A part of seat system does not operate
(only manual operation). 1. Check sliding switch circuit
SE-67
2. Check reclining switch circuitSE-68
3. Check front lifting switch circuitSE-70
4. Check rear lifting switch circuitSE-71
5. If the above systems are normal, replace the driver
seat control unit SE-15
A part of steering tilt, telescopic and door mirror does not
operate (only manual operation). 1. Check door mirror remote control switch (changeover
switch) circuit SE-77
2. Check door mirror remote control switch (mirror
switch) circuit SE-79
3. Check tilt switch circuit
SE-75
4. Check telescopic switch circuitSE-73
5. If the above systems are normal, replace the
automatic drive positioner control unit SE-15
Only seat memory switch operation dose not operate. 1. Check seat memory switch circuit
SE-852. If the above systems are normal, replace the driver
seat control unit SE-15
Seat memory indicator lamps 1 and 2 do not illuminate. 1. Check seat memory indicator lamp circuit
SE-872. If all the above systems are normal, replace the driver
seat control unit SE-15
The Entry/Exiting does not operated when door is opened
and closed. (The Entry/Exiting operates with key switch) 1. Check front door switch (driver side) circuit
SE-65
2. If all the above systems are normal, replace the BCMBCS-14
Only seat sliding, seat reclining and seat lifting (front and
rear) operations do not operate. Check power seat switch ground circuit
SE-72
Only lumbar support does not operate. Check lumbar support circuit SE-90
Symptom Diagnoses / service procedure Refer to
page

SRS-1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
H RESTRAINTS
CONTENTS
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SRS
Revision: 2006 July 2007 FX35/FX45
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for SRS “AIR BAG” and “SEAT BELT
PRE-TENSIONER” Service ................................ ..... 3
Occupant Classification System Precaution ....... ..... 3
PREPARATION ...................................................... ..... 4
Commercial Service Tools ................................... ..... 4
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) .. ..... 5
SRS Configuration .............................................. ..... 5
Front Seat Belt Pre-Tensioner with Load Limiter . ..... 6
Front Side Air Bag ............................................... ..... 6
Side Curtain Air Bag ............................................ ..... 6
Occupant Classification System (OCS) .............. ..... 7
Passenger Air Bag Status Condition ................... ..... 7
Component Parts of Occupant Classification Sys-
tem ...................................................................... ..... 7
Passenger Seatbelt Warning System .................. ..... 7
SYSTEM DESCRIPTION ................................. ..... 7
TROUBLE DIAGNOSIS ......................................... ..... 8
Trouble Diagnosis Introduction ............................ ..... 8
DIAGNOSIS FUNCTION .................................. ..... 8
HOW TO PERFORM TROUBLE DIAGNOSIS
FOR QUICK AND ACCURATE REPAIR .......... ..... 8
WORK FLOW ................................................... ..... 9
Component Parts Location .................................. ... 10
Schematic ........................................................... .... 11
Wiring Diagram — SRS — .................................. ... 12
CONSULT-II Function ......................................... ... 18
DIAGNOSIS MODE FOR CONSULT-II ............ ... 18
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITH CONSULT-II ........................................... ... 18
HOW TO ERASE SELF-DIAGNOSTIC
RESULTS ......................................................... ... 19
Self-Diagnosis Function (Without CONSULT-II) .. ... 19
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITHOUT CONSULT-II ................................... ... 19
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 19 SRS Operation Check .........................................
... 20
DIAGNOSTIC PROCEDURE 1 ........................ ... 20
Trouble Diagnosis with CONSULT-II ................... ... 22
DIAGNOSTIC PROCEDURE 2 ........................ ... 22
DIAGNOSTIC PROCEDURE 3 ........................ ... 27
DIAGNOSTIC PROCEDURE 4 (CONTINUED
FROM DIAGNOSTIC PROCEDURE 2) ........... ... 29
DIAGNOSTIC PROCEDURE 5 ........................ ... 29
Trouble Diagnosis without CONSULT-II .............. ... 35
DIAGNOSTIC PROCEDURE 6 ........................ ... 35
WARNING LAMP FLASH CODE CHART ........ ... 35
Trouble Diagnosis: “AIR BAG” Warning Lamp Does
Not Turn OFF ...................................................... ... 39
DIAGNOSTIC PROCEDURE 7 ........................ ... 39
Trouble Diagnosis: “AIR BAG” Warning Lamp Does
Not Turn ON ........................................................ ... 40
DIAGNOSTIC PROCEDURE 8 ........................ ... 40
Trouble Diagnosis: Passenger Seatbelt Warning
System ................................................................. ... 41
DRIVER AIR BAG MODULE ................................. ... 42
Removal and Installation ..................................... ... 42
REMOVAL ........................................................ ... 42
INSTALLATION ................................................ ... 43
SPIRAL CABLE ..................................................... ... 44
Removal and Installation ..................................... ... 44
REMOVAL ........................................................ ... 44
INSTALLATION ................................................ ... 45
FRONT PASSENGER AIR BAG MODULE ........... ... 46
Removal and Installation ..................................... ... 46
REMOVAL ........................................................ ... 46
INSTALLATION ................................................ ... 47
SIDE CURTAIN AIR BAG MODULE ..................... ... 48
Removal and Installation ..................................... ... 48
REMOVAL ........................................................ ... 48
INSTALLATION ................................................ ... 49
CRASH ZONE SENSOR ........................................ ... 50
Removal and Installation ..................................... ... 50
REMOVAL ........................................................ ... 50
INSTALLATION ................................................ ... 50

PRECAUTIONS SRS-3
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Revision: 2006 July 2007 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NHS00073
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” ServiceNHS00074

Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.

Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.

Diagnosis sensor unit must always be installed with their arrow marks “ ⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before instal-
lation and replace as required.

The spiral cable must be aligned with the neutral position since its rotations are limited. Do not turn steer-
ing wheel and column after removal of steering gear.

Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad
side facing upward and seat mounted front side air bag module standing with the stud bolt side facing
down.

Conduct self-diagnosis to check entire SRS for proper function after replacing any components.

After air bag inflates, the front instrument panel assembly should be replaced if damaged.

Always replace instrument panel pad following front passenger air bag deployment.

Disposal, recycling, and transportation of air bag modules and seat belt pre-tensioners should be per-
formed in compliance with applicable federal, state and local laws and regulations.
Occupant Classification System PrecautionNHS0009N
Replace occupant classification system control unit and passenger front seat cushion as an assembly.
Refer to Refer to Service Manual .

SRS-4
PREPARATION
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Commercial Service ToolsNHS00075
Tool name Description
Tamper resistant TORX bit Size: T30/T50
S-NT757

SPIRAL CABLE SRS-45
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Revision: 2006 July 2007 FX35/FX45
INSTALLATION
Install in the reverse order of removal.
CAUTION:

The spiral cable may snap by steering operation if the cable
is installed in an improper position.

The neutral position is set as follows.
Turn quietly the spiral cable clockwise to the end position.
Then turn it counterclockwise (about 2 and half turns) and
stop turning at the point on which the stopper insertion
holes are in the same position.
The service part is installed in the neutral position by the
stopper and can be set without adjusting after the stopper
is removed.

Do not turn the spiral cable rashly and also beyond the limit
number of turns. (These will cause cable snap.)

Adjust the spiral cable locating pin (showed as A inthe fig-
ure) to the steering wheel locating pin hole (showed as C in
the figuer).

Secure the air bag harness with the harness fixing hook.

After the work is completed, make sure no system malfunc-
tion is detected by air bag warning lamp.

In case that malfunction is detected by the air bag warning
lamp, reset by the self-diagnosis function and delete the
memory by CONSULT −II.

In case that malfunction is still detected after the above
operation, perform self-diagnosis to repair malfunctions.
Refer to SRS-20, "
SRS Operation Check" .
PHIA0887J

TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION
A
B
TF
Revision: 2006 July 2007 FX35/FX45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions ......................................................... ..... 3
Service Notice or Precautions ............................. ..... 4
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 8
NVH Troubleshooting Chart ................................ ..... 8
TRANSFER FLUID ................................................ ..... 9
Replacement ....................................................... ..... 9
DRAINING ........................................................ ..... 9
FILLING ............................................................ ..... 9
Inspection ............................................................ ..... 9
FLUID LEAKAGE AND FLUID LEVEL ............. ..... 9
AWD SYSTEM ....................................................... ... 10
Power Transfer Diagram ..................................... ... 10
System Description ............................................. ... 10
DESCRIPTION ................................................. ... 10
ELECTRIC CONTROLLED COUPLING .......... .... 11
AWD CONTROL UNIT ..................................... .... 11
AWD WARNING LAMP .................................... ... 12
System Diagram .................................................. ... 12
COMPONENTS FUNCTION DESCRIPTION .. ... 13
CAN Communication ........................................... ... 13
SYSTEM DESCRIPTION ................................. ... 13
TROUBLE DIAGNOSIS ......................................... ... 14
Fail-Safe Function ............................................... ... 14
How to Perform Trouble Diagnosis ..................... ... 14
BASIC CONCEPT ............................................ ... 14
Location of Electrical Parts .................................. ... 15
Circuit Diagram ................................................... ... 16
Wiring Diagram — AWD — ................................. ... 17
Trouble Diagnosis Chart for Symptoms .............. ... 20
AWD Control Unit Input/Output Signal Reference
Values ................................................................. ... 21 AWD CONTROL UNIT INSPECTION TABLE ..
... 21
CONSULT-II Function (ALL MODE AWD/4WD) .. ... 22
FUNCTION ....................................................... ... 22
CONSULT-II SETTING PROCEDURE ............. ... 22
SELF-DIAG RESULT MODE ............................ ... 22
DATA MONITOR MODE ................................... ... 24
ACTIVE TEST MODE ...................................... ... 25
AWD CONTROL UNIT PART NUMBER .......... ... 25
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 26
Power Supply Circuit for AWD Control Unit ......... ... 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 26
DIAGNOSTIC PROCEDURE ........................... ... 26
AWD Control Unit ................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
ABS System ........................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
AWD Solenoid ..................................................... ... 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 28
DIAGNOSTIC PROCEDURE ........................... ... 28
COMPONENT INSPECTION ........................... ... 30
AWD Actuator Relay ............................................ ... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 31
DIAGNOSTIC PROCEDURE ........................... ... 31
Engine Control Signal .......................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
CAN Communication Line ................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON ........................... ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started .............................. ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is