headlamp INFINITI FX35 2007 Repair Manual

HEADLAMP - XENON TYPE - LT-27
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Revision: 2006 July 2007 FX35/FX45
5. CHECK HEADLAMP CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector E7 ter- minal 20 and front combination lamp RH harness connector E24
terminal 6.
4. Check continuity between IPDM E/R harness connector E7 ter- minal 30 and front combination lamp LH harness connector E44
terminal 6.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector.
6. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Check continuity between front combination lamp RH harness connector E24 terminal 7 and ground.
3. Check continuity between front combination lamp LH harness connector E44 terminal 7 and ground.
OK or NG
OK >> Check headlamp harness and connectors, ballasts (HID control unit), and xenon bulbs. Refer to LT- 3 2 , "
Xenon Headlamp Trouble Diagnosis" .
NG >> Repair harness or connector.
Headlamp Low Beam Does Not Illuminate (One Side)NKS002VL
1. CHECK BULB
Check ballast (HID control unit) and xenon bulb of lamp which does not illuminate. Refer to LT- 3 2 , "
Xenon
Headlamp Trouble Diagnosis" .
OK or NG
OK >> GO TO 2.
NG >> Replace malfunctioning part. 20 – 6 : Continuity should exist.
30 – 6 : Continuity should exist.
PKIA5209E
7 – Ground : Continuity should exist.
7 – Ground : Continuity should exist.
PKIA5207E

LT-28
HEADLAMP - XENON TYPE -
Revision: 2006 July 2007 FX35/FX45
2. CHECK HEADLAMP INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH or LH connector.
3. Turn ignition switch ON.
4. Lighting switch is turned 2ND position.
5. Check voltage between front combination lamp RH or LH har- ness connector and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. CHECK HEADLAMP CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector.
3. Check continuity between IPDM E/R harness connector E7 ter- minal 20 and front combination lamp RH harness connector E24
terminal 6.
4. Check continuity between IPDM E/R harness connector E7 ter- minal 30 and front combination lamp LH harness connector E44
terminal 6.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector.
4. CHECK HEADLAMP GROUND
1. Check continuity between front combination lamp RH harness connector E24 terminal 7 and ground.
2. Check continuity between front combination lamp LH harness connector E44 terminal 7 and ground.
OK or NG
OK >> Check headlamp harness and connector.
NG >> Repair harness or connector.
(+)
(-) Voltage
Front combination
lamp connector Terminal
RH E24 6 Ground Battery voltage
LH E44 6
PKIA5208E
20 – 6 : Continuity should exist.
30 – 6 : Continuity should exist.
PKIA5209E
7 – Ground : Continuity should exist.
7 – Ground : Continuity should exist.
PKIA5207E

HEADLAMP - XENON TYPE - LT-29
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Revision: 2006 July 2007 FX35/FX45
Headlamp RH Low Beam and High Beam Does Not Illuminate NKS002VM
1. CHECK BULB
Inspect ballast (HID control unit) and xenon bulb of lamp which does not illuminate. Refer to LT- 3 2 , "
Xenon
Headlamp Trouble Diagnosis" .
OK or NG
OK >> GO TO 2.
NG >> Replace malfunctioning part.
2. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Disconnect front combination lamp RH connector.
3. Check continuity between front combination lamp RH harness connector E24 terminal 7 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK HEADLAMP CIRCUIT
1. Disconnect IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector E7 ter- minal 27 and front combination lamp RH harness connector E24
terminal 5.
3. Check continuity between IPDM E/R harness connector E7 ter- minal 20 and front combination lamp RH harness connector E24
terminal 6.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector.
Headlamp LH Low Beam and High Beam Does Not Illuminate NKS002VN
1. CHECK BULB
Inspect ballast (HID control unit) and xenon bulb of lamp which does not illuminate. Refer to LT- 3 2 , "
Xenon
Headlamp Trouble Diagnosis" .
OK or NG
OK >> GO TO 2.
NG >> Replace malfunctioning part. 7 – Ground : Continuity should exist.
PKIA5207E
27 – 5 : Continuity should exist.
PKIA7587E
20 – 6 : Continuity should exist.
PKIA5211E

LT-30
HEADLAMP - XENON TYPE -
Revision: 2006 July 2007 FX35/FX45
2. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Disconnect front combination lamp LH connector.
3. Check continuity between front combination lamp LH harness connector E44 terminal 7 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK HEADLAMP CIRCUIT
1. Disconnect IPDM E/R connector.
2. Check continuity between IPDM E/R harness connector E7 ter- minal 28 and front combination lamp LH harness connector E44
terminal 5.
3. Check continuity between IPDM E/R harness connector E7 ter- minal 30 and front combination lamp LH harness connector E44
terminal 6.
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair harness or connector.
Headlamps Do Not Turn OFFNKS002VO
1. CHECK HEADLAMP TURN OFF
Make sure that lighting switch is OFF. And make sure is headlamp turns off when ignition switch is turned OFF.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2. 7 – Ground : Continuity should exist.
PKIA5207E
28 – 5 : Continuity should exist.
PKIA5212E
30 – 6 : Continuity should exist.
PKIA5213E

HEADLAMP - XENON TYPE - LT-31
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Revision: 2006 July 2007 FX35/FX45
2. CHECK COMBINATION SWITCH INPUT SIGNAL
Select “BCM” on CONSULT-II. With “HEAD LAMP” data monitor,
make sure “HEAD LAMP SW 1” and “HEAD LAMP SW 2” turns ON-
OFF linked with operation of lighting switch.
OK or NG
OK >> Replace IPDM E/R.
NG >> Check combination switch (lighting switch). Refer to LT-
11 8 , "Combination Switch Inspection" .
3. CHECKING CAN COMMUNICATIONS BETWEEN BCM AND IPDM E/R
Select “BCM” by CONSULT-II, and perform self-diagnosis for “BCM”.
Display of self
-diagnosis results
NO DTC>> Replace IPDM E/R.
CAN COMM CIRCUIT>> Refer to BCS-13, "
CAN Communication
Inspection Using CONSULT-II (Self-Diagnosis)" .
When lighting switch is OFF
position : HEAD LAMP SW 1 OFF
: HEAD LAMP SW 2 OFF
PKIA7588E
PKIA7627E

LT-32
HEADLAMP - XENON TYPE -
Revision: 2006 July 2007 FX35/FX45
General Information for Xenon Headlamp Trouble DiagnosisNKS002VP
In most cases, malfunction of xenon headlamp - “does not illuminate”, “flickers” or “dark” - is caused by a mal-
functioning xenon bulb. A malfunctioning HID control unit or lamp housing, however, may be a cause. Be sure
to perform trouble diagnosis following the steps described below.
Caution:NKS002VQ

Installation or removal of connector must be done with lighting switch OFF.

Disconnect the battery cable from the negative terminal or remove power fuse.

When the lamp is illuminated (when lighting switch is ON), never touch harness, HID control unit, inside of
lamp, or lamp metal parts.

To check illumination, temporarily install lamp in vehicle. Be sure to connect power at vehicle side connec-
tor.

If error can be traced directly to electrical system, first check for items such as blown fuses and fusible
links, broken wires or loose connectors, dislocated terminals, and improper connections.

Never work with wet hands.

Using a tester for HID control unit circuit trouble diagnosis is prohibited.

Disassembling HID control unit or harnesses (bulb socket harness, ECM harness) is prohibited.

Immediately after illumination, light intensity and color will fluctuate, but there is nothing wrong.

When bulb has come to end of its life, brightness will drop significantly, it will flash repeatedly, or light color
will turn reddish.
Xenon Headlamp Trouble DiagnosisNKS002VR
1. CHECK 1: XENON HEADLAMP LIGHTING
Install normal xenon bulb to corresponding xenon bulb headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon bulb.
NG >> GO TO 2.
2. CHECK 2: XENON HEADLAMP LIGHTING
Install normal HID control unit to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace HID control unit.
NG >> GO TO 3.
3. CHECK 3: XENON HEADLAMP LIGHTING
Install normal xenon lamp housing assembly to corresponding xenon headlamp, and check if lamp lights up.
OK or NG
OK >> Replace xenon headlamp housing assembly. [Malfunction in starter (boosting circuit) in xenon headlamp housing]
NG >> INSPECTION END

HEADLAMP - XENON TYPE - LT-33
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Revision: 2006 July 2007 FX35/FX45
Aiming AdjustmentNKS002VS
PREPARATION BEFORE ADJUSTING
For details, refer to the regulations in your own country.
Before performing aiming adjustment, check the following.
1. Keep all tires inflated to correct pressures.
2. Place vehicle on level ground.
3. Set that there is no-load in vehicle other than the driver (or equivalent weight placed in driver's position). Coolant, engine oil filled up to correct level and full fuel tank.
LOW BEAM AND HIGH BEAM
1. Turn headlamp low beam ON.
CAUTION:
Be sure aiming switch is set to “0” when performing aiming
adjustment.
2. Use adjusting screws to perform aiming adjustment.
PKIC9684E
PKIB3650E

LT-34
HEADLAMP - XENON TYPE -
Revision: 2006 July 2007 FX35/FX45
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
If the vehicle front body has been repaired and/or headlamp assembly has been replaced, check aiming.
Use the aiming chart shown in the figure.

Basic illumination area for adjustment should be within the range shown on the aiming chart.
Adjust headlamp accordingly.
Bulb ReplacementNKS002VT
HEADLAMP HIGH/LOW BEAM
1. Turn lighting switch OFF.
2. Disconnect the battery cable from the negative terminal or remove power fuse.
3. Remove air cleaner case (when replacing LH bulb). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" (VK45) or refer to
EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35).
4. Remove radiator reservoir tank (when replacing RH bulb). Refer to CO-41, "
RADIATOR" (VK45) or refer to CO-14, "RADIATOR"
(VQ35).
5. Turn plastic cap counterclockwise and unlock it.
6. Turn bulb socket counterclockwise and unlock it.
7. Unlock retaining spring and remove bulb from headlamp.
8. Installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to LT- 3 3 , "
Aiming Adjustment" .
PKIC9731E
Headlamp high/low beam (Xenon) : 12 V - 35 W (D2S)
PKIC9730E

HEADLAMP - XENON TYPE - LT-35
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Revision: 2006 July 2007 FX35/FX45
DAYTIME/PARKING LAMP
1. Turn lighting switch OFF.
2. Remove air cleaner case (when replacing LH bulb of VK45). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
3. Turn bulb socket counterclockwise and unlock it.
4. Remove bulb from its socket.
5. Installation is the reverse order of removal.
FRONT TURN SIGNAL LAMP
1. Turn lighting switch OFF.
2. Turn bulb socket counterclockwise with suitable tool and unlock it.
3. Remove bulb from its socket.
4. Installation is the reverse order of removal.
FRONT SIDE MARKER LAMP
1. Turn lighting switch OFF.
2. Turn bulb socket counterclockwise and unlock it.
3. Remove bulb from its socket.
4. Installation is the reverse order of removal.
CAUTION:
After installing bulb, be sure to install plastic cap and bulb socket securely to insure watertight-
ness.
Removal and InstallationNKS002VU
REMOVAL
1. Disconnect the battery cable from the negative terminal or remove power fuse.
2. Remove front bumper facia asembly. Refer to EI-14, "
Removal
and Installation" .
3. Remove headlamp mounting bolts and nut.
4. Remove plastics bumper bracket, then pull headlamp toward vehicle front, disconnect connector, and remove headlamp. Daytime/Parking lamp : 12 V - 21/5 W
PKIC9732E
Front turn signal lamp : 12 V - 21 W (amber)
SKIA6182E
Front side marker lamp : 12 V - 3.8 W
SKIA5552E
SKIA5553E

LT-36
HEADLAMP - XENON TYPE -
Revision: 2006 July 2007 FX35/FX45
INSTALLATION
Installation is the reverse order of removal.
NOTE:
After installation, perform aiming adjustment. Refer to LT- 3 3 , "
Aiming Adjustment" .
Disassembly and Assembly NKS002VV
DISASSEMBLY
1. Turn plastic cap counterclockwise and unlock it.
2. Turn xenon bulb socket counterclockwise, and unlock it.
3. Unlock retaining spring, and remove xenon bulb (high/low).
4. Remove HID control unit cover mounting screw.
5. Remove HID control unit cover.
6. Disconnect HID control unit connector.
7. Remove HID control unit mounting screws.
8. Remove HID control unit.
9. Turn daytime/parking lamp bulb socket counterclockwise and unlock it.
10. Remove daytime/parking lamp bulb from its socket.
11. Turn front turn signal lamp bulb socket counterclockwise and unlock it.
12. Remove front turn signal lamp bulb from its socket.
13. Turn front side marker lamp bulb socket counterclockwise and unlock it.
14. Remove front side marker lamp bulb from its socket.
ASSEMBLY
Assembly is the reverse order of disassembly. Headlamp mounting bolt : 6.1 N·m (0.62 kg-m, 54 in-lb)
1. Side marker lamp bulb 2. Side marker lamp bulb socket 3. Front turn signal lamp bulb socket
4. Front turn signal lamp bulb 5. Seal packing 6. Plastic cap
7. Xenon bulb (high/low) 8. Xenon bulb socket(high/low) 9. HID control unit cover mounting screw
10. HID control unit cover 11. HID control unit mounting screw 12. HID control unit
13. Seal packing 14. Daytime/Parking lamp bulb socket 15. Daytime/Parking lamp bulb
16. Headlamp housing assembly 17. Retaining spring :Alway replace after every disassembly
:N·m (kg-m, in-lb)
PKIC9685E