ESP INFINITI FX35 2008 Service Manual

CYLINDER BLOCKEM-253
< SERVICE INFORMATION > [VK45DE]
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In grinding crankshaft pin to
use undersize bearings, keep the
fillet R [1.5 mm (0.059 in)].
Bearing undersize table
Unit: mm (in)
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft are Used:
1. “Main Bearing Selection Table” rows correspond to main bearing
housing grade on rear upper side between cylinder block banks.
2. “Main Bearing Selection Table” columns correspond to main journal diameter grade on front side of crankshaft.
3. Select main bearing grade at the point where select ed row and column meat in “Main Bearing Selection
Table”.
CAUTION:
 Initial clearance for No. 1, 5 journal and No. 2, 3, 4 journal is different. Use two different selection
table for each part.
 No. 1, 5 journal and No. 2, 3, 4 journal have the same signs but different measures. Do not con-
fuse.
4. Apply sign at crossing in above step 3 to “Main Bearing Grade Table”. NOTE:
 “Main Bearing Grade Table” applies to all journals.
 Service parts is available as a set of both upper and lower.
When Cylinder Block and Crankshaft are Reused:
1. Measure the cylinder block main bearing housing inner diameter and the crankshaft main journal diame-
ter. Refer to EM-256, "
Inspection After Disassembly" and EM-256, "Inspection After Disassembly".
PBIC2373E
Size Thickness
US 0.25 (0.0098) 1.626 - 1.634 (0.0640 - 0.0643)
PBIC2371E
PBIC2374E
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EM-254
< SERVICE INFORMATION >[VK45DE]
CYLINDER BLOCK
2. Correspond the measured dimension in “Cylinder block main bearing housing inner diameter” row of
“Main Bearing Selection Table”.
3. Correspond the measured dimension in “Crankshaft main journal diameter” column of “Main Bearing Selection Table”.
4. Follow step 3 and later in “When New Cylinder Block and Crankshaft are Used:”.
Main Bearing Selection Table (No. 1 and 5 Journal)
PBIC2375E
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FFD-36
< SERVICE INFORMATION >
FRONT FINAL DRIVE ASSEMBLY
9. Install drive gear on the mounting bolts, and then tighten to thespecified torque. Refer to "COMPONENTS (VQ35DE MOD-
ELS)", "COMPONENTS (VK45DE MODELS)".
CAUTION:
Tighten bolts in a crisscross fashion.
10. Press side bearing inner races to differential case, using the drift and the base.
CAUTION:
Never reuse side bearing inner race.
11. Press-fit side bearing outer race into side retainer with the drift and the drift bar.
CAUTION:
 At first, using a hammer, tap bearing outer race until itbecomes flat to side retainer.
 Never reuse side bearing outer race.
12. Press-fit side bearing outer race into gear carrier with the drift and the drift bar.
CAUTION:
 At first, using a hammer, tap bearing outer race until itbecomes flat to gear carrier.
 Never reuse side bearing outer race.
13. Place the differential case assembly into gear carrier.
14. Measure side bearing preload. If necessary, select the appropri-
ate side bearing adjusting shim. Refer to "Side Bearing Pre-
load".
SDIA0247J
Tool number A: ST33230000 (J-25805-01)
B: ST33061000 (J-8107-2)
PDIA0810J
Tool number A: ST30611000 (J-25742-1)B: KV31103000 (J-38982)
PDIA0811J
Tool number A: ST30611000 (J-25742-1)B: KV31103000 (J-38982)
PDIA0812J
PDIA0671E
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FL-6
< SERVICE INFORMATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
 Quick connector can be disconnected when the tabs are
completely depressed. Do not twist it more than neces-
sary.
 Do not use any tools to disconnected quick connector.
 Keep resin tube away from heat. Be especially careful when welding near the resin tube.
 Prevent acid liquid such as battery electrolyte, etc. from getting on resin tube.
 Do not bend or twist resin tube during installation and
disconnection.
 Do not remove the remaining retainer on hard tube (or the equivalent) except when resin tube or retainer is
replaced.
 When resin tube or hard tube (or the equivalent) is replaced, also replace retainer with new one.
 To keep the connecting porti on clean and to avoid dam-
age and foreign materials, cover them completely with
plastic bags or something similar.
8. Remove main fuel level sensor unit, fuel filter and fuel pump assembly, and sub fuel level sensor unit as
follows:
CAUTION:
 Do not bend float arm during removal.
 Avoid impacts such as fallin g when handling components.
a. Removal of main fuel level sensor uni t, fuel filter and fuel pump assembly:
i. Remove retainer.
ii. Raise main fuel level sensor unit, fuel filter and fuel pump assembly, and using snap ring pliers, remove fuel hose connec-
tor.
CAUTION:
Be careful not to damage fu el hose connector by expanding
them excessively.
b. Removal of sub fuel level sensor unit:
i. Remove retainer.
ii. Raise and release sub fuel level sensor unit to remove.
INSTALLATION
Note to the following, and install in the reverse order of removal.
Main and Sub Fuel Level Sensor Unit
Retainer color: White
SBIA0504E
PBIC0163E
PBIC1578E
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PRECAUTIONSGI-3
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Precaution for Procedur e without Cowl Top CoverINFOID:0000000001612933
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
General PrecautionINFOID:0000000001325654
 Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any flam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or ot her enclosed area, be sure to prop-
erly ventilate the area before working with hazardous materials.
Do not smoke while working on the vehicle.
 Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After jack-
ing up the vehicle, support the vehicle weight with safety stands at
the points designated for proper lifting before working on the vehi-
cle.
These operations should be done on a level surface.
 When removing a heavy component such as the engine or tran- saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
 Before starting repairs which do not require battery power: Turn off ignition switch.
Disconnect the negative battery terminal.
 If the battery terminals are disconnected, recorded memory of radio and each control unit is erased.
 Battery posts, terminals and related accessories contain lead and
lead compounds. Wash hands after handling.
PIIB3706J
SGI285
SGI231
SEF289H
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GI-14
< SERVICE INFORMATION >
HOW TO USE THIS MANUAL
 Connector symbols shown from the terminal side are enclosed bya single line and followed by the direction mark.
 Connector symbols shown from the harness side are enclosed by
a double line and followed by the direction mark.
 Certain systems and components, especially those related to OBD, may use a new style slide-locking type harness connector.
For description and how to disconnect, refer to PG section,
“Description”, “HARNESS CONNECTOR”.
 Male and female terminals Connector guides for male terminals are shown in black and
female terminals in white in wiring diagrams.
SAMPLE/WIRING DIAGRAM - EXAMPL -
SAIA0257E
SGI363
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HOW TO USE THIS MANUALGI-17
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Harness Indication
14 Wire color  This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
When the wire color is striped, the base color is given first, followed by the stripe color as shown
below:
Example: L/W = Blue with White Stripe
15 Option description  This shows a description of the option abbreviation used on the page.
16 Switch  This shows that continuity exists between terminals 1 and 2 when the switch is in the A posi-
tion. Continuity exists between terminals 1 and 3 when the switch is in the B position.
17 Assembly parts  Connector terminal in component shows that it is a harness incorporated assembly.
18 Cell code  This identifies each page of the wiring diagram by section, system and wiring diagram page
number.
19 Current flow arrow  Arrow indicates electric current flow, especially where the direction of standard flow (vertically
downward or horizontally from left to right) is difficult to follow.
 A double arrow “ ” shows that current can flow in either direction depending on circuit operation.
20 System branch  This shows that the system branches to another system identified by cell code (section and
system).
21 Page crossing  This arrow shows that the circuit continues to another page identified by cell code.
 The C will match with the C on another page within the system other than the next or preceding
pages.
22 Shielded line  The line enclosed by broken line circle shows shield wire.
23 Component box in
wave line  This shows that another part of the component is also shown on another page (indicated by
wave line) within the system.
24 Component name  This shows the name of a component.
25 Connector number  This shows the connector number.
 The letter shows which harness the connector is located in.
Example:
M: main harness. For detail and to locate the connector, refer to PG section "Main
Harness", “Harness Layout”. A coordinate grid is included for complex harnesses to aid in lo-
cating connectors.
26 Ground (GND)  The line spliced and grounded under wire color shows that ground line is spliced at the ground-
ed connector.
27 Ground (GND)  This shows the ground connection. For detailed ground distribution information, refer to
"Ground Distribution" in PG section.
28 Connector views  This area shows the connector faces of the components in the wiring diagram on the page.
29 Common component  Connectors enclosed in broken line show that these connectors belong to the same compo-
nent.
30 Connector color  This shows a code for the color of the connector. For code meaning, refer to wire color codes,
Number 14 of this chart.
31 Fusible link and fuse
box  This shows the arrangement of fusible link(s) and fuse(s), used for connector views of "POW-
ER SUPPLY ROUTING" in PG section.
The open square shows current flow in, and the shaded square shows current flow out.
32 Reference area  This shows that more information on the Super Multiple Junction (SMJ) and Joint Connectors
(J/C) exists on the PG section. Refer to "Reference Area" for details.
Num-
ber Item Description
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SQUEAK AND RATTLE TROUBLE DIAGNOSESGW-5
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work FlowINFOID:0000000001327957
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions thatexist when the noise occurs. Use the Diag-
nostic Worksheet during the interviewto document t he facts and conditions when the noise occurs and any
customer'scomments; refer to GW-9, "
Diagnostic Worksheet". This information is necessary to duplicate the
conditions that existwhen the noise occurs.
 The customer may not be able to provide a detailed descriptionor the location of the noise. Attempt to obtain all the facts and conditionsthat exist w hen the noise occurs (or does not occur).
 If there is more than one noise in the vehicle, be sure to diagnoseand repair the noise that the customer is
concerned about. This can be accomplishedby test driving the vehicle with the customer.
 After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
 Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fa st movement/broughton by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=l owerpitch noises/edge to surface=chirping
 Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow mo vement/twisting witha rotational movement/pitch depen-
dent on materials/often brought on by activity.
 Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contac t/vibration orsimilar movement/loose parts/missing clip
or fastener/incorrect clearance.
 Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/some times repeating/oftenbrought on by driver action.
 Tick—(Like a clock second hand) Tick characteristics include gentle contacting of li ght materials/loosecomponents/can be caused by driver
action or road conditions.
 Thump—(Heavy, muffled knock noise) Thump characteristics include softer k nock/dead sound often brought on by activity.
 Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
 Often the degree of acceptable noise level will vary dependingupon the person. A noise that you may judge as acceptable may be very irritatingto the customer.
 Weather conditions, especially humidity and temper ature, may havea great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise isduplicated. Note any additional information on
the Diagnostic Worksheet regardingthe conditions or location of the noise. This information can be used to
duplicatethe same conditions when you confirm the repair.
SBT842
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

IP-4
< SERVICE INFORMATION >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work FlowINFOID:0000000001328084
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the c onditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to IP-8, "
Diagnostic Worksheet". This information is necessary to duplicate the
conditions that exist when the noise occurs.
 The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain all the facts and conditions that exist w hen the noise occurs (or does not occur).
 If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is
concerned about. This can be accomplished by te st driving the vehicle with the customer.
 After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
 Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping
 Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow mo vement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
 Rattle – (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contac t/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
 Knock – (Like a knock on a door)
Knock characteristics include hollow sounding/someti mes repeating/often brought on by driver action.
 Tick –(Like a clock second hand) Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
 Thump –(Heavy, muffled knock noise) Thump characteristics include softer k nock/dead sound often drought on by activity.
 Buzz –(Like a bumble bee)
Buzz characteristics include hi gh frequency rattle/firm contact.
 Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge as acceptable may be very irritating to the customer.
 Weather conditions, especially humidity and temperat ure, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
SBT842
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

HEADLAMP - XENON TYPE -LT-5
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HEADLAMP - XENON TYPE -
Component Parts and Har ness Connector LocationINFOID:0000000001328265
System DescriptionINFOID:0000000001328266
Control of the headlamp system operation is dependent upon t he position of the combination switch (lighting
switch). When the lighting switch is placed in the 2ND position, the BCM (body control module) receives input
signal requesting the headlamps (and tail lamps) illuminate. This input signal is communicated to the IPDM E/
R (intelligent power distribution module engine room) through the CAN communication lines. The CPU (central
processing unit) located in the IPDM E/R contro ls the headlamp high and headlamp low relay coils. These
relays, when energized, direct power to the respective headlamps, which then illuminate.
If voltage is applied to a high beam solenoid, the bulb shade will move, even a xenon head lamp bulb comes
out, and a high beam and a low beam are changed.
OUTLINE
Power is supplied at all times
 to headlamp high relay, located in IPDM E/R
 to headlamp low relay, located in IPDM E/R and
 to ignition relay, located in IPDM E/R, from battery direct,
 through 10A fuse (No. 71, located in IPDM E/R)
 to CPU located in IPDM E/R,
 through 15A fuse (No. 78, located in IPDM E/R)
 to CPU located in IPDM E/R,
 through 50A fusible link (letter M, located in fuse, fusible link and relay box)
 to BCM terminal 55,
 through 15A fuse [No. 22, located in fuse block (J/B)]
 to BCM terminal 42,
 through 10A fuse [No. 19, located in fuse block (J/B)]
 to combination meter terminal 8.
With ignition switch in ON or START position, power is supplied
 to ignition relay, located in IPDM E/R, from battery direct
 through 15A fuse [No. 1, located in fuse block (J/B)]
 to BCM terminal 38,
 through 10A fuse [No. 14, located in fuse block (J/B)]
PKIC9683E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C