engine control system INFINITI FX35 2008 Service Manual

MA-14
< SERVICE INFORMATION >
ENGINE MAINTENANCE (VQ35DE ENGINE)
 When engine coolant overflows air relief hole on heater hose,install air relief plug with new O-ring.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warming- up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop the engine and cool down to less than approximately 50 °C (122 °F).
 Cool down using fan to reduce the time.
 If necessary, refill radiator up to filler neck with engine coolant.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up the engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
 Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating step 4 through 7 until engine coolant level no
longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-123, "
Dis-
assembly and Assembly".
2. Remove air relief plug on heater hose.
3. Fill radiator with water until water spills from the ai r relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap. Reservoir tank engine coolant capacity
(At “MAX” level)
: 0.8 (7/8 US qt, 3/4 lmp qt)
Air relief plug: : 1.19 N·m (0.12 kg-m, 11 in-lb)
SMA412B
Radiator drain plug:
: 1.18 N·m (0.12 kg-m, 10 in-lb)
SBIA0445E
Air relief plug: : 1.19 N·m (0.12 kg-m, 11 in-lb)
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ENGINE MAINTENANCE (VK45DE ENGINE)MA-21
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 When engine coolant overflows air relief hole on heater hose, install air relief plug.
5. Install radiator cap.
6. Warm up until opening thermostat. Standard for warm ing-up time is approximately 10 minutes at 3,000
rpm.
 Make sure thermostat opening condition by touching r adiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
7. Stop engine and cool down to less than approximately 50 °C (122 °F).
 Cool down using a fan to reduce the time.
 If necessary, refill engine coolant up to filler neck of thermostat housing.
8. Refill reservoir tank to “MAX” level line with engine coolant.
9. Repeat steps 4 through 7 two or more times with radiator cap installed until engine coolant level no longer drops.
10. Check cooling system for leaks with engine running.
11. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000 rpm with heater temperature controller set at several position between “COOL” and “WARM”.
 Sound may be noticeable at heater unit.
12. Repeat step 11 three times.
13. If sound is heard, bleed air from cooling system by repeating steps 4 through 7 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug. CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plugs on cylinder block are removed, close and tighten them. Refer to EM-242, "
Dis-
assembly and Assembly".
2. Remove air relief plug on heater hose.
3. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
4. Run engine and warm it up to normal operating temperature. Reservoir tank engine coolant capacity
(At “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PBIC1530E
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-17
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
ROOM)
System DescriptionINFOID:0000000001328870
 IPDM E/R (Intelligent Power Distribution Module Engi ne Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It c ontrols integrated relay via IPDM E/R control circuit.
 IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control, oil
pressure switch signal, and hood switch signal reception, etc.
 It controls operation of each electrical pa rt via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integr ated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
IPDM E/R receives a request signal fr om each control unit with CAN communication. It controls each system.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control uni t using two communication lines (CAN-L line, CAN-H
line), it is possible to transmit maximum amount of in formation with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
Fail- Safe Control
 When CAN communication with other control units is impos sible, IPDM E/R performs fail-safe control. After
CAN communication recovers normally, it also returns to normal control.
 Operation of control parts by IPDM E/R during fail-safe mode is as follows:
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition.
1. CAN communication status  CAN communication is normally performed with other control units.
 Individual unit control by IPDM E/R is normally performed.
 When sleep request signal is received from BCM, mode is switched to sleep waiting status.
2. Sleep waiting status  Process to stop CAN communication is activated.
Control system Transmit control unit Control part
Lamp control BCM  Headlamps (HI, LO)
 Front fog lamps
 Parking, license plate, side marker and tail lamps
Wiper control BCM Front wipers
Rear window defogger control BCM Rear window defogger
A/C compressor control ECM A/C compressor (magnet clutch)
Cooling fan control ECM Cooling fan
Horn control BCM Horn
Controlled system Fail-safe mode
Headlamp  With the ignition switch ON, the headlamp (low) is ON.
 With the ignition switch OFF, the headlamp (low) is OFF.
Parking, license plate side marker, and
tail lamps  With the ignition switch ON, the parking, license plate, side marker and tail lamps is ON.
 With the ignition switch OFF, the parking, license plate, side marker and tail lamps is OFF.
Cooling fan  With the ignition switch ON, the cooling fan HI operates.
 With the ignition switch OFF, the cooling fan stops.
Front wiper Until the ignition switch is turned OFF, the front wiper LO and HI remains in the same status
it was in just before fail-safe control was initiated.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C compressor OFF
Front fog lamps Front fog lamp relay OFF
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PG-18
< SERVICE INFORMATION >
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
 All systems controlled by IPDM E/R are stopped. When 3 seconds have elapsed after CAN communica-
tion with other control units is st opped, mode switches to sleep status.
3. Sleep status  IPDM E/R operates in low power mode.
 CAN communication is stopped.
 When a change in CAN communication line is detected, mode switches to CAN communication status.
 When a change hood switch or ignition switch signal is detected, mode switches to CAN communication
status.
CAN Communication System DescriptionINFOID:0000000001328871
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Modern
vehicles are equipped with many electronic control units and each control unit shares information and links
with other control units during operation (not independent ). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/recei ves data but selectively reads required data only.
CAN Communication UnitINFOID:0000000001328872
Refer to LAN-43, "CAN System Specification Chart".
Function of Detecting I gnition Relay MalfunctionINFOID:0000000001328873
 When contact point of integrated ignition relay is st uck and cannot be turned OFF, IPDM E/R turns ON park-
ing, license plate, side marker and tail lamps for 10 minutes to indicate ignition relay malfunction.
 When a state of ignition relay having built-in does not agr ee with a state of ignition switch signal input by a
CAN communication from BCM, IPDM E/R lets tail lamp relay operate.
NOTE:
When the ignition switch is turned ON, the tail lamps are OFF.
CONSULT-III Function (IPDM E/R)INFOID:0000000001328874
CONSULT-III can display each diagnostic item using the diagnostic test mode shown following.
Self Diagnostic Result
Display Item List
Ignition switch signal Ignition relay status Tail lamp relay
ON ON —
OFF OFF — ON OFF —
OFF ON ON (10 minutes)
Inspection Item, Diagnosis Mode Description
Self Diagnostic Result The IPDM E/R performs diagnosis of the CAN communication and self-diagnosis.
Data Monitor The input/output data of the IPDM E/R is displayed in real time.
CAN Diag Support Monitor The result of transmit/receive diagnosis of CAN communication can be read.
Active test The IPDM E/R sends a drive signal to electronic components to check their operation.
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-19
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NOTE: The details for display of the period are as follows:
 CRNT: Error currently de tected with IPDM E/R.
 PAST: Error detected in the past and memorized with IPDM E/R.
DATA MONITOR
NOTE:
 Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be co rrect.
 *1: The vehicle without the Intelligent Key system displays only ON without change.
 *2:The cornering lamp item is displayed, but it cannot be monitored.
ACTIVE TEST
DTC Display Items Malfunction detecting condition TIME
Possible causes
CRNT PAST
— NO DTC IS DETECT-
ED.FURTHER TEST-
ING MAY BE
REQUIRED. ————
U1000 CAN COMM CIRCUIT  If CAN communication reception/transmission
data has a malfunction, or if any of the control
units malfunction, data reception/transmission
cannot be confirmed.
 When the data in CAN communication is not re- ceived before the specified time ××
Any of or several items
below have errors.
 TRANSMIT DIAG
ECM
 BCM/SEC
Item name
CONSULT-III screen dis-
play Display or unit MAIN SIG-
NALS Description
Motor fan request MOTOR FAN REQ 1/2/3/4 ×Signal status input from ECM
Compressor request A C COMP REQ On/Off ×Signal status input from ECM
Tail & clear request TAIL&CLR REQ On/Off ×Signal status input from BCM
H/L LO request HL LO REQ On/Off ×Signal status input from BCM
H/L HI request HL HI REQ On/Off ×Signal status input from BCM
FR fog request FR FOG REQ On/Off ×Signal status input from BCM
FR wiper request FR WIP REQ Stop/1LOW/Lo/Hi ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P ×Output status of IPDM E/R
Wiper protection WIP PROT Off/BLOCK ×Control status of IPDM E/R
Starter request ST RLY REQ
*1On/Off Status of input signal
Ignition relay status IGN RLY On/Off ×Ignition relay status monitored with
IPDM E/R
Rear window defogger re-
quest RR DEF REQ On/Off
×Signal status input from BCM
Oil pressure switch OIL P SW Open/Close Signal status input in IPDM E/R
Hood switch HOOD SW On/Off Input signal status
Theft warning horn re-
quest THFT HRN REQ On/Off Signal st
atus input from BCM
Horn chirp HORN CHIRP On/Off Ou tput status of IPDM E/R
Cornering lamp request CRNRNG LMP REQ
*2Off Signal status input from BCM
Test item CONSULT-III screen display Description
Tail lamp operation TAIL LAMP With a certain On-Off operation, the tail lamp relay can be operated.
Rear window defogger opera-
tion REAR DEFOGGER
With a certain On-Off operation, the rear window defogger relay can be
operated.
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-21
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NOTE:
Turns ON-OFF the solenoid to switch Hi/Lo. In this case, the bulb does not illuminate.
Concept of Auto Active Test
 IPDM E/R actuates auto active test mode when it re ceives door switch signal from BCM via CAN communi-
cation line. Therefore, when auto active test mode is activated successfully, CAN communication between
IPDM E/R and BCM is normal.
 If any of systems controlled by IPDM E/R cannot be operated, possible cause can be easily diagnosed using
auto active test.
Diagnosis chart in auto active test mode
Symptom Inspection contents Possible cause
Any of front wipers, tail
and parking lamps, front
fog lamps, and head
lamps (Hi, Lo) do not op-
erate. Perform auto active
test. Does system in
question operate?YES  BCM signal input system malfunction
NO  Lamp/wiper motor malfunction
 Lamp/wiper motor ground circuit malfunction
 Harness/connector malfunction between IPDM E/R and system in question
 IPDM E/R (integrated relay) malfunction
Rear window defogger
does not operate. Perform auto active
test. Does rear win-
dow defogger oper-
ate?YES  BCM signal input circuit malfunction
NO  Rear window defogger relay malfunction
 Harness/connector malfunction between IPDM E/R and rear window de-
fogger relay.
 Open circuit of rear window defogger
IPDM E/R malfunction
A/C compressor does
not operate. Perform auto active
test. Does magnetic
clutch operate?YES
 BCM signal input circuit malfunction
 CAN communication signal between BCM and ECM.
 CAN communication signal between ECM and IPDM E/R
NO  Magnetic clutch malfunction
 Harness/connector malfunction between IPDM E/R and magnetic clutch
 IPDM E/R (integrated relay) malfunction
Cooling fan does not op-
erate. Perform auto active
test. Does cooling
fan operate?YES
 ECM signal input circuit
 CAN communication signal between ECM and IPDM E/R
NO  Cooling fan motor malfunction
 Harness/connector malfunction between IPDM E/R and cooling fan motor
 IPDM E/R (integrated relay) malfunction
Oil pressure warning
lamp does not operate. Perform auto active
test. Does oil pres-
sure warning lamp
blink?YES
 Harness/connector malfunction between IPDM E/R and oil pressure switch
 Oil pressure switch malfunction
IPDM E/R malfunction
NO  CAN communication signal between BCM and unified meter and A/C amp.
 Combination meter
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HARNESSPG-61
< SERVICE INFORMATION >
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Code Section Wiring Diagram Name
A/C ATC Air Conditioner
AF1B1 EC Air Fuel Ratio Sensor 1 Bank 1
AF1B2 EC Air Fuel Ratio Sensor 1 Bank 2
AF1HB1 EC Air Fuel Ratio Sensor 1 Heater Bank 1
AF1HB2 EC Air Fuel Ratio Sensor 1 Heater Bank 2
APPS1 EC Accelerator Pedal Position Sensor
APPS2 EC Accelerator Pedal Position Sensor
APPS3 EC Accelerator Pedal Position Sensor
ASC/BS EC Automatic Speed Control Device (ASCD) Brake Switch
ASC/SW EC Automatic Speed Control Device (ASCD) Steering Switch
ASCBOF EC Automatic Speed Control Device (ASCD) Brake Switch
ASCIND EC Automatic Speed Contro l Device (ASCD) Indicator
AT/IND DI A/T Indicator Lamp
AUDIO AV Audio
AUT/DP SE Automatic Drive Positioner
AUTO/L LT Automatic Light System
AWD TF AWD Control System
B/CLOS BL Back Door Closure System
BACK/L LT Back-Up Lamp
BRK/SW EC Brake Switch
CAN AT CAN Communication Line
CAN EC CAN Communication Line
CAN LAN CAN System
CHARGE SC Charging System
CHIME DI Warning Chime
CLOCK DI Clock
COMBSW LT Combination Switch
COMM AV Audio Visual Communication Line
COMPAS DI Compass
COOL/F EC Cooling Fan Control
D/LOCK BL Power Door Lock
DEF GW Rear Window Defogger
DTRL LT Headlamp - With Daytime Light System
ECM/PW EC ECM Power Supply for Back-Up
ECTS EC Engine Coolant Temperature Sensor
ETC1 EC Electric Throttle Control Function
ETC2 EC Electric Throttle Control Motor Relay
ETC3 EC Electric Throttle Control Motor
F/FOG LT Front Fog Lamp
F/PUMP EC Fuel Pump
FTS AT A/T Fluid Temperature Sensor Circuit
FTTS EC Fuel Tank Temperature Sensor
FUELB1 EC Fuel Injection System Function (Bank 1)
FUELB2 EC Fuel Injection System Function (Bank 2)
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POWER STEERING OIL PUMPPS-29
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 After installation, bleed air. Refer to PS-7, "Air Bleeding Hydraulic System".
Removal and Installation (VK45DE Models)INFOID:0000000001327720
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Remove power steering oil pump belt from auto tensioner. Refer to EM-170
.
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure from power steering oil pump (drain fluid from their pip- ings). Refer to PS-37
.
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-37 for tightening torque. Install in the reverse order removal.
After installation, bleed air. Refer to PS-7, "
Air Bleeding Hydraulic System".
NOTE:
Adjustment of belt tension is no necessary bec ause engine of this model equips auto tensioner.
Disassembly and Assembly (VQ35DE Models)INFOID:0000000001327721
COMPONENTS
INSPECTION BEFORE DISASSEMBLY
Disassemble power steering oil pump only if the following items are found.
 Oil leakage from oil pump
 Deformed or damaged pulley
 Poor performance
1. Rear cover 2. Teflon ring 3. O-ring
4. Rear side plate 5. Rotor snap ring 6. Dowel pin
7. Cam ring 8. Rotor 9. Vane
10. Cartridge 11. Front side plate 12. O-ring
13. Flow control valve A 14. Spring 15. Flow control valve B assembly
16. Body assembly 17. Oil seal 18. Pulley
19. O-ring 20. Suction pipe 21. Bracket
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply power steering fluid
: Apply multi-purpose grease
SGIA1679E
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CHARGING SYSTEMSC-19
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CHARGING SYSTEM
System DescriptionINFOID:0000000001328254
The alternator provides DC voltage to operate the vehi cle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times
 through 10A fuse (No. 33, located in the fuse and fusible link block)
 to alternator terminal 4 (“S” terminal).
“B” Terminal supplies power to charge the battery and oper ate the vehicle's electrical system. Output voltage
is controlled by the IC regulator at terminal 4 (“S” terminal) detecting the input voltage.
The charging circuit is protected by the 120A fusible link (VK45DE and VQ35DE AWD).
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied
 through 10A fuse [No. 14, located in the fuse block (J/B)]
 to combination meter terminal 7 for the charge warning lamp.
Ground is supplied
 to combination meter terminal 2
 through alternator terminal 3 (“L” terminal)
 to alternator terminal 2 (“E” terminal) (VK45DE) or through case ground (VQ35DE)
 through ground E304 (VK45DE).
With power and ground supplied, the charge warning lamp will illuminate. When the alternator is providing suf-
ficient voltage with the engine running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
MALFUNCTION INDICATOR
The IC regulator warning function activates to illumi nate charge warning lamp, if any of the following symp-
toms occur while alternator is operating:
 Excessive voltage is produced.
 No voltage is produced.
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TF-1
DRIVELINE/AXLE
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CONTENTS
TRANSFER
SERVICE INFORMATION .. ..........................3
DTC INDEX ..................................................... .....3
C1201-C1210, U1000 ......................................... ......3
PRECAUTIONS ...................................................4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution .................................................................4
Service Notice or Precaution .....................................5
PREPARATION ...................................................6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................7
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
9
NVH Troubleshooting Chart ................................ ......9
TRANSFER FLUID .............................................10
Replacement ....................................................... ....10
Inspection ................................................................10
AWD SYSTEM ................................................ ....11
Power Transfer Diagram ..................................... ....11
System Description .................................................11
Schematic ...............................................................13
CAN Communication ...............................................13
TROUBLE DIAGNOSIS .....................................14
Fail-Safe Function ............................................... ....14
How to Perform Trouble Diagnosis .........................14
Location of Electrical Parts ......................................15
Circuit Diagram .......................................................16
Wiring Diagram - AWD - ..........................................17
Trouble Diagnosis Chart by Symptom ....................20
AWD Control Unit Input/Output Signal Reference
Value ................................................................... ....
20
CONSULT-III Function (ALL MODE AWD/4WD) ....21
TROUBLE DIAGNOSIS FOR SYSTEM .............24
DTC C1201 CONTROLLER FAILURE ................ ....24
DTC C1203 ABS SYSTEM ......................................24
DTC C1204 4WD SOLENOID ............................. ....25
DTC C1205 4WD ACTUATOR RLY ........................27
DTC C1210 ENGINE SIGNAL 1 ..............................28
DTC U1000 CAN COMM CIRCUIT .........................28
Power Supply Circuit for AWD Control Unit .............28
TROUBLE DIAGNOSIS FOR SYMPTOMS ......30
AWD Warning Lamp Does Not Turn ON When the
Ignition Switch Is Turned to ON ...............................
30
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ..................................
30
Heavy Tight-Corner Braking Symptom Occurs
When the Vehicle Is Driven and the Steering
Wheel Is Turned Fully to Either Side after the En-
gine Is Started .........................................................
32
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned to OFF .......................
33
While Driving, AWD Warning Lamp Flashes Rap-
idly (When Flashing in Approx. 1 Minute and Then
Turning OFF) ....................................................... ....
33
While Driving, AWD Warning Lamp Flashes Slow-
ly (When Continuing to Flash until Turning Ignition
Switch OFF) .............................................................
33
AWD CONTROL UNIT ......................................35
Removal and Installation .........................................35
FRONT OIL SEAL .............................................36
Removal and Installation .........................................36
REAR OIL SEAL ...............................................37
Removal and Installation .........................................37
AIR BREATHER HOSE ....................................39
Removal and Installation .........................................39
TRANSFER ASSEMBLY ..................................40
Removal and Installation .........................................40
Disassembly and Assembly .....................................40
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