engine INFINITI FX35 2008 Service Manual

EC-80
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BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDURE
Basic InspectionINFOID:0000000001325919
1.INSPECTION START
1. Check service records for any recent repairs that ma y indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
3.CHECK TARGET IDLE SPEED
With CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
SEF983U
SEF976U
SEF977U
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BASIC SERVICE PROCEDUREEC-81
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2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-III.
Refer to EC-84, "
Idle Speed and Ignition Timing Check".
Without CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Check idle speed. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 9.
NG >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RE LEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-85, "
Accelerator Pedal Released Position Learning".
>> GO TO 5.
5.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-85, "
Throttle Valve Closed Position Learning".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-85, "
Idle Air Volume Learning".
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 7.
No >> 1. Follow the instruction of Idle Air Volume Learning. 2. GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART 650
± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
PBIA8513J
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
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EC-82
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
Check the following.
 Check camshaft position sensor (PHASE) and circuit.
Refer to EC-324
.
 Check crankshaft position sensor (POS) and circuit.
Refer to EC-319
.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace. 2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to BL-185
.
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-85, "
Accelerator Pedal Released Position Learning".
>> GO TO 12.
12.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-85, "
Throttle Valve Closed Position Learning".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-85, "
Idle Air Volume Learning".
Is Idle Air Volume Lear ning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning. 2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
15
± 5 ° BTDC (in P or N position)
PBIB1602E
650 ± 50 rpm (in P or N position)
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BASIC SERVICE PROCEDUREEC-83
< SERVICE INFORMATION > [VQ35DE]
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Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-84, "
Idle Speed and Ignition Timing Check".
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-64
.
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
 Check camshaft position s ensor (PHASE) and circuit.
Refer to EC-324
.
 Check crankshaft position sensor (POS) and circuit.
Refer to EC-319
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to BL-185
.
>> GO TO 4.
19.INSPECTION END
Did you replace the ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-84, "VIN Registration".
2. INSPECTION END
No >> INSPECTION END
650
± 50 rpm (in P or N position)
15 ± 5 ° BTDC (in P or N position)
PBIB1602E
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EC-84
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
Idle Speed and Ignition Timing Check
INFOID:0000000001325920
IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
With GST
Check idle speed with Service $01 GST.
IGNITION TIMING
1. Attach timing light to loop wire as shown.
2. Check ignition timing.
Procedure After Replacing ECMINFOID:0000000001325921
When replacing ECM, the following procedure must be performed.
1. Perform initialization of IVIS (NATS) system and regist ration of all IVIS (NATS) ignition key IDs. Refer to
BL-187
.
2. Perform EC-84, "
VIN Registration".
3. Perform EC-85, "
Accelerator Pedal Released Position Learning".
4. Perform EC-85, "
Throttle Valve Closed Position Learning".
5. Perform EC-85, "
Idle Air Volume Learning".
VIN RegistrationINFOID:0000000001325922
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM ma y be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to GI-45.
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
PBIB1574E
PBIB1602E
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BASIC SERVICE PROCEDUREEC-85
< SERVICE INFORMATION > [VQ35DE]
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4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Releas
ed Position LearningINFOID:0000000001325923
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal posit ion sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000001325924
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control ac tuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000001325925
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
 Each time electric throttle control actuator or ECM is replaced.
 Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
 Battery voltage: More than 12.9V (At idle)
 Engine coolant temperature: 70 - 100 °C (158 - 212 °F)
 Park/neutral position switch: ON
 Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
 Steering wheel: Neutral (Straight-ahead position)
 Vehicle speed: Stopped
 Transmission: Warmed-up
- For models with CONSULT-III, drive vehicle until “A TF TEMP SE 1” in “DATA MONITOR” mode of “A/T” sys-
tem indicates less than 0.9V.
- For models without CONSULT-III, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-85, "Accelerator Pedal Released Position Learning".
2. Perform EC-85, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
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EC-86
< SERVICE INFORMATION >[VQ35DE]
BASIC SERVICE PROCEDURE
4. Check that all items listed under the topic PREP
ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol- ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
Without CONSULT-III
NOTE:
It is better to count the ti me accurately with a clock.
 It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform EC-85, "
Accelerator Pedal Released Position Learning".
2. Perform EC-85, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Confirm that accelerator pedal is fully released, then turn ignition switch ON and wait 3 seconds.
7. Repeat the following procedure quickly 5 times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
8. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
9. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
10. Start engine and let it idle.
11. Wait 20 seconds.
12. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
SEC897C
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BASIC SERVICE PROCEDUREEC-87
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1.
Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and el iminate the cause of the incident.
It is useful to perform EC-131
.
5. If any of the following conditi ons occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Vo lume Learning all over again:
 Engine stalls.
 Erroneous idle.
Fuel Pressure CheckINFOID:0000000001325926
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
 Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
 Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to “FUEL PRESSURE RELEASE”.
2. Install the inline fuel quick disconnected fitting between fuel damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.  Fuel hoses and fuel tubes for clogging
 Fuel filter for clogging
PBIB1603E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB1571E
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TROUBLE DIAGNOSISEC-89
< SERVICE INFORMATION > [VQ35DE]
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TROUBLE DIAGNOSIS
Trouble Diagnosis IntroductionINFOID:0000000001325927
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air c
ontrol system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output si gnals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find t he cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the WORK FLOW on “WORK FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A DIAGNOSTIC WORKSHEET like the
example on “DIAGNOSTIC WORKSHEET” should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
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TROUBLE DIAGNOSISEC-93
< SERVICE INFORMATION > [VQ35DE]
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There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MI
L to come on steady or blink and
DTC to be detected. Examples:
 Vehicle ran out of fuel, which caused the engine to misfire.
 Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
Worksheet Sample
DTC Inspection Priority ChartINFOID:0000000001325928
If some DTCs are displayed at the same time, per form inspections one by one based on the following priority
chart.
NOTE:
SEF907L
MTBL0017
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