shaft INFINITI FX35 2008 Service Manual

TF-50
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
5. Install mainshaft assembly to rear case, using a drift.CAUTION:
ATF should be applied to contact surface of mainshaft and
rear bearing.
6. Install O-ring to transfer assembly harness connector. CAUTION:
 Do not reuse O-ring.
 Apply ATF to O-ring.
7. Install transfer assembly harness connector into rear case.
8. Install retainer to transfer assembly harness connector.
9. Hold electric controlled coupling harness (1) with oil cover hold plate (2), install oil cover (3) to rear case (4), and tighten bolt to
the specified torque. Refer to "COMPONENTS".
CAUTION:
The harness should be gu ided by a cut portion.
10. Install oil gutter to rear case. CAUTION:
The tip of oil gutter should be put into rear case groove.Tool number : ST35321000 ( — )
SDIA2368E
SDIA1597E
SDIA3610E
PDIA0261E
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TRANSFER ASSEMBLYTF-51
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
11. Install drive chain to front drive shaft. CAUTION:
Identification mark of drive ch ain should be in the side of
front bearing of front drive shaft.
12. Install drive chain to mainshaft, and then install tap front drive shaft with plastic hammer. Press-fit rear bearing of front drive
shaft to rear case.
CAUTION:
Be careful not to tap drive chain.
13. Install mainshaft bearing to front case, using a drift.
14. Install snap ring to front case. CAUTION:
Do not reuse snap ring.
15. Apply liquid gasket to mating surface of rear case. Use Genuine Anaerobic Liqu id Gasket or equivalent.
Refer to GI-44, "
Recommended Chemical Product and
Sealant".
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
PDIA0284E
PDIA0257E
Tool number : ST30621000 (J-25742-5)
PDIA0283E
PDIA0267E
SDIA2312E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TF-52
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
16. Set front case to rear case.CAUTION:
Be careful not to damage th e mating surface transmission
side.
17. Tighten front case and rear case fixing bolts to the specified torque. Refer to "COMPONENTS".
18. Install spacer to mainshaft. CAUTION:
Apply ATF to spacer.
19. Install rear oil seal to rear case, using a drift. CAUTION:
 Do not reuse rear oil seal.
 Apply ATF to rear oil seal.
 When installing, do not incline rear oil seal.
PDIA0279E
Bolts symbol Quantity Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C197 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
PDIA0260E
Dimension A : 6.7 - 7.3 mm (0.264 - 0.287 in)
Tool number A: ST30720000 (J-25405) B: KV40104830 ( — )
PDIA0281E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TRANSFER ASSEMBLYTF-53
< SERVICE INFORMATION >
CEF
G H
I
J
K L
M A
B
TF
N
O P
20. Install companion flange while align the matching mark of main- shaft with the mark of companion flange.
21. Tighten self-lock nut to the specified torque, with flange wrench. Refer to "COMPONENTS".
CAUTION:
Do not reuse self-lock nut.
22. Install mainshaft oil seal until it is flush with end face of front case, using drift.
CAUTION:
 Do not reuse mainshaft oil seal.
 Apply ATF to mainshaft oil seal.
 When installing, do not in cline mainshaft oil seal.
23. Install front oil seal until it is flush with end face of front case, using drift.
CAUTION:
 Do not reuse front oil seal.
 Apply ATF to front oil seal.
 When installing, do not incline front oil seal.
24. Apply sealant to threads of drain plug. Then install it to rear case and tighten to the specified torque. Refer to "COMPONENTS".
Use Genuine Silicone RTV or equivalent. Refer to GI-44,
"Recommended Chemical Product and Sealant".
CAUTION:
Remove old sealant and oil adhering to threads.
25. Set gasket to filler plug. Install it to rear case and tighten to the specified torque. Refer to "COMPO-
NENTS".
CAUTION:
Do not reuse gasket.
SDIA2378E
SDIA2369E
Tool number : ST30720000 (J-25405)
PDIA0282E
Tool number : ST27862000 ( — )
PDIA0287E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

WT-6
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001327572
Use the chart below to help you find the cause of the sy mptom. If necessary, repair or replace these parts.
×: Applicable
Reference
FAX-4
,
FAX-11
, FSU-5
WT-7WT-8WT-35WT-9—
—
WT-35
NVH in PR section
NVH in RFD section
NVH in FAX and FSU section
NVH in RAX and RSU section Refer to TIRE in this chart.
Refer to ROAD WHEEL in this chart. NVH in FAX, RAX sectionNVH in BR section
NVH in PS section
Possible cause an d SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Unbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRE Noise
× ×××××× ×××× ××××
Shake ××××××××××××××
Vibration ×××××××
Shimmy × ××××××× ×× × ××
Judder ××××××× ×××××
Poor quality ride
or handling × ××××× × ×× ×
ROAD WHEEL Noise
× ×× × ××××× ×××
Shake × ×× × × ××× ×××
Shimmy, Judder ×××× ×××××
Poor quality ride
or handling ××× × ×××
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C