engine INFINITI FX35 2008 Service Manual

FRONT TIMING CHAIN CASEEM-55
< SERVICE INFORMATION > [VQ35DE]
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16. Remove collared O-ring from front timing chain case (left and
right side).
17. Remove rocker covers (right and left banks). Refer to EM-51, "
Component".
NOTE:
When only timing chain (primary) is removed, rocker cover does not need to be removed.
18. Obtain No. 1 cylinder at TDC of its compression stroke as follows: NOTE:
When timing chain is not removed/installed, this step is not required.
a. Rotate crankshaft pulley clockwise to align timing mark (grooved line without color) with timing indicator.
b. Make sure that intake and exhaust cam noses on No. 1 cylinder (engine front side of right bank) are located as shown in the fig-
ure.
 If not, turn crankshaft one revolution (360 degrees) and alignas shown in the figure.
NOTE:
When only timing chain (primary) is removed, rocker cover does
not need to be removed. To make sure that No. 1 cylinder is at
its compression TDC, remove front timing chain case first. Then
check mating marks on camshaft sprockets. Refer to EM-65,
"Removal and Installation".
19. Remove crankshaft pulley as follows:
a. Remove rear cover plate (2WD models) or star ter motor (AWD models) and set ring gear stopper (SST).
Refer to EM-30, "
Component (2WD Models)" (2WD models) or SC-8, "System Description" (AWD mod-
els).
b. Loosen crankshaft pulley bolt and locate bolt seating surface as 10 mm (0.39 in) from its original position.
CAUTION:
Do not remove crankshaft pulley bolt as it will be used as a
supporting point for suitable puller.
PBIC2631E
KBIA1717J
SEM418G
PBIC1103E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-58
< SERVICE INFORMATION >[VQ35DE]
FRONT TIMING CHAIN CASE
29. Use a scraper to remove all traces of liquid gasket from water
pump cover, chain tensioner cover and intake valve timing con-
trol covers.
INSTALLATION
1. Install timing chain and related parts. Refer to EM-64, "Component".
2. Hammer dowel pins (right and left) into front timing chain case up to a point close to taper in order to shorten protrusion length.
3. Install front oil seal on front timing chain case.  Apply new engine oil to the oil seal lip and dust seal lip.
 Install it so that each seal lip is oriented as shown in the figure.
 Using a suitable drift [outer diameter: 60 mm (2.36 in)], press-fit oil seal until it becomes flush with front timing chain case
end face.
 Make sure the garter spring is in position and seal lip is not inverted.
4. Install water pump cover and chain tensioner cover to front timing chain case.
SEM926E
PBIC1101E
SEM715A
PBIC0790E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-62
< SERVICE INFORMATION >[VQ35DE]
FRONT TIMING CHAIN CASE
e. Tighten mounting bolts in numerical order as shown in the fig-
ure.
9. Install crankshaft pulley as follows:
a. Fix crankshaft using the ring gear stopper [SST: KV10117700 (J44716)].
b. Install crankshaft pulley, taking care not to damage front oil seal.  When press-fitting crankshaft pulley with plastic hamme r, tap on its center portion (not circumference).
c. Tighten crankshaft pulley bolt.
d. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt.
e. Further tighten by 90 degrees. (Angle tightening)  Check the tightening angle by referencing to the notches. The
angle between two notches is 90 degrees.
10. Rotate crankshaft pulley in normal direction (clock wise when viewed from front) to confirm it turns
smoothly.
11. For the following operations, perform steps in the reverse order of removal. NOTE:
If hydraulic pressure inside chain tensioner drops after removal/installation, slack in the guide may gener-
ate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to GI-44, "
Recommended Chemical Product and Sealant".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside chain tensioner drops af ter removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness. Noise
will stop after hydraulic pressure rises.
 Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil and engine coolant.
 Bleed air from lines and hoses of applic able lines, such as in cooling system.
PBIC0918E
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC4821E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FRONT TIMING CHAIN CASEEM-63
< SERVICE INFORMATION > [VQ35DE]
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 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TIMING CHAINEM-65
< SERVICE INFORMATION > [VQ35DE]
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Removal and InstallationINFOID:0000000001325730
NOTE:
 This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
 To remove/install front timing chain case, timing chain, and its related parts without removing oil pan (upper),
refer to EM-54, "
Removal and Installation".
REMOVAL
1. Remove front tire.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove front and rear engine undercover with power tool.
6. Release the fuel pressure. Refer to EC-87, "
Fuel Pressure Check".
7. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine coolant on drive belts.
8. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
CAUTION:
 Perform this step when the engine is cold.
 Do not spill engine oil on drive belts.
9. Remove engine harnesses.
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
11. Remove radiator cooling fan assembly. Refer to CO-20, "
Component".
12. Remove drive belts. Refer to EM-15, "
Removal and Installation".
13. Remove A/C compressor from bracket with piping c onnected, and temporarily secure it aside. Refer to
ATC-121, "
Component".
14. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-27, "
On-Vehicle Inspection and Service".
15. Remove power steering oil pump bracket. Refer to PS-27, "
On-Vehicle Inspection and Service".
16. Remove alternator. Refer to SC-19, "
System Description".
17. Remove water bypass hose, water hose clamp and id ler pulley bracket from front timing chain case.
18. Remove intake valve timing control covers.
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Spacer 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EM-66
< SERVICE INFORMATION >[VQ35DE]
TIMING CHAIN
 Loosen mounting bolts in reverse order as shown in the figure.
 Use the seal cutter [SST: KV10111100 (J37228)] to cut liquid
gasket for removal.
CAUTION:
Shaft is internally jointed wi th camshaft sprocket (INT) cen-
ter hole. When removing, keep it horizontal until it is com-
pletely disconnected.
19. Remove collared O-ring from front timing chain case (left and right side).
20. Remove rocker covers (right and left). Refer to EM-51, "
Component".
21. Remove oil pans (lower and upper). Refer to EM-30, "
Component (2WD Models)".
22. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
a. Rotate crankshaft pulley clockwise to align timing mark (grooved line without color) with timing indicator.
b. Make sure that intake and exhaust cam noses on No. 1 cylinder (engine front side of right bank) are located as shown in the fig-
ure.
 If not, turn crankshaft one revolution (360 degrees) and alignas shown in the figure.
23. Remove crankshaft pulley as follows:
a. Remove rear cover plate (2WD models) or starter motor (AWD models) and set the ring gear stopper (SST). Refer to EM-30, "
Component (2WD Models)" (2WD models) or SC-8, "System Description" (AWD
models).
SEM728G
PBIC2631E
KBIA1717J
SEM418G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TIMING CHAINEM-73
< SERVICE INFORMATION > [VQ35DE]
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2. Install rear timing chain case as follows:
a. Install new O-rings onto cylinder block.
b. Install new O-rings to cylinder head.
c. Apply liquid gasket with the tube presser (commercial se
rvice tool) to rear timing chain case back side as
shown in the figure.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-44, "
Recommended Chemical Prod-
uct and Sealant".
CAUTION:
 For “A” in the figure, completely wipe out liqui d gasket extended on a portion touching at engine
coolant.
PBIC0788E
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EM-76
< SERVICE INFORMATION >[VQ35DE]
TIMING CHAIN
 In case that positions of each mating mark and each dowel pin are not fit on mating parts, make fine
adjustment to the position holding the hexagonal portion on camshaft with wrench or equivalent.
 Mounting bolts for camshaft sprockets must be tightened in the next step. Tightening them by hand is
enough to prevent the dislocation of dowel pins.
 It may be difficult to visually check the dislocation of mating marks during and after installation. To make the matching eas-
ier, make a mating mark on the top of sprocket teeth and its
extended line in advance with paint.
c. After confirming the mating marks are aligned, tighten camshaft sprocket mounting bolts.
 Secure camshaft using a wrench at the hexagonal portion totighten mounting bolts.
d. Pull stopper pins out from timing chain tensioners (secondary).
6. Install tension guide.
7. Install timing chain (primary) as follows:
a. Install crankshaft sprocket.  Make sure the mating marks on crankshaft sprocket face thefront of the engine.
b. Install timing chain (primary).
PBIC0891E
KBIA1698J
PBIC2110E
SEM929E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-78
< SERVICE INFORMATION >[VQ35DE]
TIMING CHAIN
Do not overtighten slack guide
mounting bolts. It is normal
for a gap to exist under the bo lt seats when mounting bolts
are tightened to the specification.
9. Install the timing chain tensioner (primary) with the following procedure:
a. Pull plunger stopper tab up (or turn lever downward) so as to remove plunger stopper tab from the rachet of plunger.
NOTE:
Plunger stopper tab and lever are synchronized.
b. Push plunger into the inside of tensioner body.
c. Hold plunger in the fully compressed position by engaging plunger stopper tab with the tip of ratchet.
d. To secure lever, insert stopper pin through hole of lever into ten- sioner body hole.
 The lever parts and the tab are synchronized. Therefore, theplunger will be secured under this condition.
NOTE:
Figure shows the example of 1.2 mm (0.047 in) diamet er thin screwdriver being used as the stopper pin.
e. Install timing chain tensioner (primary).  Remove any dirt and foreign materials completely from theback and the mounting surfaces of timing chain tensioner (pri-
mary).
f. Pull out stopper pin after installing, and then release plunger.
10. Make sure again that the mating marks on sprockets and timing chain have not slipped out of alignment.
11. Install new O-rings on rear timing chain case.
12. Install new front oil seal on front timing chain case.  Apply new engine oil to both oil seal lip and dust seal lip.
PBIC2633E
PBIC3568E
PBIC3569E
PBIC2548E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-82
< SERVICE INFORMATION >[VQ35DE]
TIMING CHAIN
e. Further tighten by 90 degrees. (Angle tightening)
 Check the tightening angle by referencing to the notches. Theangle between two notches is 90 degrees.
19. Rotate crankshaft pulley in normal direction (clock wise when viewed from front) to confirm it turns
smoothly.
20. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to GI-44, "
Recommended Chemical Product and Sealant".
 Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
 Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside chain tensioner drops af ter removal/installation, slack in guide may generate a
pounding noise during and just after the engine start. However, this does not indicate an unusualness. Noise
will stop after hydraulic pressure rises.
 Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil and engine coolant.
 Bleed air from lines and hoses of applic able lines, such as in cooling system.
 After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC4821E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C