engine INFINITI G35 2003 Workshop Manual

WARNINGO Do not continue to drive if your ve-
hicle overheats. Doing so could
cause a vehicle fire.
O To avoid the danger of being scalded,
never remove the radiator cap while
the engine is still hot. When the radia-
tor cap is removed, pressurized hot
water will spurt out, possibly causing
serious injury.
O Do not open the hood if steam is
coming out.
If your vehicle is overheating (indicated by an
extremely high temperature gauge reading), or
if you feel a lack of engine power, detect
abnormal noise, etc., take the following steps:
1. Move the vehicle safely off the road, apply
the parking brake and move the shift lever
to the N (Neutral) position (automatic trans-
mission to the P (Park) position).
Do not stop the engine.
2. Turn off the air conditioner switch. Open all
the windows, move the heater or air condi- tioner temperature control to maximum hot
and fan control to high speed.
3. If engine overheating is caused by climbing
a long hill on a hot day, run the engine at a
fast idle (approximately 1,500 rpm) until the
temperature gauge indication returns to
normal.
4. Get out of the vehicle. Look and listen for
steam or coolant escaping from the radiator
before opening the hood. Wait until no
steam or coolant can be seen before pro-
ceeding.
5. Open the engine hood.
WARNING If steam or water is coming from the
engine, stand clear to prevent getting
burned.
6. Visually check if the cooling fan is running.
The radiator hoses and radiator should not
leak water.
If coolant is leaking or the cooling fan does
not run, stop the engine. WARNING O Be careful not to allow your hands,
hair, jewelry or clothing to come into
contact with, or to get caught in the
cooling fan, or drive belt.
O The engine cooling fan can start at
any time when the coolant tempera-
ture is high.
7. After the engine cools down, check the
coolant level in the reservoir tank with the
engine running. Add coolant to the reservoir
tank if necessary. Have your vehicle re-
paired at the nearest INFINITI retailer.
If needed, Roadside Assistance is available.
Please see your Warranty Information Booklet
or Roadside Assistance I.D. Card for the toll-
free number to call (U.S.) or Warranty & Road-
side assistance information booklet (Canada).IF YOUR VEHICLE OVERHEATS
6-10 In case of emergency
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8 Do-it-yourself Maintenance precautions .......................................... 8-2
Engine compartment check locations ....................... 8-4
Engine cooling system .............................................. 8-5
Checking engine coolant level ............................. 8-5
Changing engine coolant ..................................... 8-6
Engine oil .................................................................. 8-7
Checking engine oil level ..................................... 8-7
Changing engine oil and filter .............................. 8-8
Automatic transmission fluid ................................... 8-10
Power steering fluid ................................................ 8-10
Brake and clutch fluid ............................................. 8-11
Brake fluid .......................................................... 8-11
Clutch fluid.......................................................... 8-11
Window washer fluid ............................................... 8-12
Battery ..................................................................... 8-13
Jump starting ...................................................... 8-14
Drive belts ............................................................... 8-14
Spark plugs ............................................................. 8-15
Replacing spark plugs ........................................ 8-15
Air cleaner ............................................................... 8-16
Windshield wiper blades ......................................... 8-16
Cleaning ............................................................. 8-16
Replacing............................................................ 8-17 Parking brake and brake pedal ............................... 8-18
Checking parking brake ..................................... 8-18
Checking brake pedal ........................................ 8-18
Brake booster ..................................................... 8-19
Fuses....................................................................... 8-20
Engine compartment .......................................... 8-20
Passenger compartment .................................... 8-21
Keyfob battery replacement .................................... 8-21
Lights ....................................................................... 8-23
Headlights........................................................... 8-25
Exterior and interior lights .................................. 8-26
Wheels and tires ..................................................... 8-30
Tire pressure ...................................................... 8-30
Types of tires...................................................... 8-30
Tire chains .......................................................... 8-31
Changing wheels and tires ................................. 8-32
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When performing any inspection or mainte-
nance work on your vehicle, always take care
to prevent serious accidental injury to yourself
or damage to the vehicle. The following are
general precautions which should be closely
observed.
WARNINGO Park the vehicle on a level surface,
apply the parking brake securely and
block the wheels to prevent the ve-
hicle from moving. For a manual
transmission, move the shift lever to
N (Neutral) position. For an automatic
transmission, move the selector lever
to P (Park) position.
O Be sure the ignition key is OFF or
LOCK when performing any parts re-
placement or repairs.
O If you must work with the engine
running, keep your hands, clothing,
hair and tools away from moving
fans, belts and any other moving
parts.
O It is advised to secure or remove any loose clothing and any jewelry, such
as rings, watches, etc. before work-
ing on your vehicle.
O Always wear eye protection when-
ever you work on your vehicle.
O If you must run the engine in an
enclosed space such as a garage, be
sure there is proper ventilation for
exhaust gases to escape.
O Never get under the vehicle while it is
supported only by a jack. If it is nec-
essary to work under the vehicle,
support it with safety stands.
O Keep smoking materials, flame and
sparks away from fuel and the bat-
tery.
O On gasoline engine models with the
Multiport Fuel Injection (MFI) System,
the fuel filter or fuel lines should be
serviced by an INFINITI retailer be-
cause the fuel lines are under high
pressure even when the engine is off. CAUTION O Do not work under the hood while the
engine is hot. Turn off the engine and
wait until it cools down.
O Never connect or disconnect either
the battery or any transistorized com-
ponent connector while the ignition
key is on.
O Never leave any engine or automatic
transmission related component har-
ness connector disconnected while
the ignition key is on.
O Avoid direct contact with used engine
oil and coolant. Improperly disposed
engine oil, engine coolant and/or
other vehicle fluids can hurt the envi-
ronment. Always conform to local
regulations for disposal of vehicle
fluid.
This ª8. Do-it-yourselfº section gives instruc-
tions regarding only those items which are
relatively easy for an owner to perform.
A genuine INFINITI Service Manual is alsoMAINTENANCE PRECAUTIONS
8-2 Do-it-yourself
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1. Fuse/fusible link holder
2. Battery
3. Engine oil filler cap
4. Brake fluid reservoir
5. Clutch fluid reservoir
6. Power steering fluid reservoir
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Radiator filler cap
10. Engine oil dipstick
11. Air cleaner
SDI1485ENGINE COMPARTMENT CHECK
LOCATIONS
8-4 Do-it-yourself
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The engine cooling system is filled at the
factory with a high-quality, year-round, anti-
freeze coolant solution. The anti-freeze solu-
tion contains rust and corrosion inhibitors,
therefore additional cooling system additives
are not necessary.
CAUTIONWhen adding or replacing coolant, be
sure to use only a genuine NISSAN anti-
freeze coolant or equivalent with the
proper mixture ratio of 50% anti-freeze
and 50% demineralized water/distilled
water. The use of other types of coolant
solutions may damage your engine
cooling system. Outside temperature
down to
Anti-
freeze Deminer-
alized
water/
distilled
waterÉC ÉF
þ35 þ30 50% 50% WARNING O Never remove the radiator cap when
the engine is hot. Serious burns
could be caused by high pressure
fluid escaping from the radiator. Wait
until the engine and radiator cool
down.
O See ªIf your vehicle overheatsº in the
ª6. In case of emergencyº section.
O The radiator is equipped with a pres-
sure cap. To prevent engine damage,
use only a genuine NISSAN radiator
cap.
CHECKING ENGINE COOLANT
LEVEL Check the coolant level in the reservoir tank
when the engine is cold. If the coolant level is
below MIN, add coolant up to the MAX level. If
the reservoir tank is empty, check the coolant
level in the radiator when the engine is cold.
If there is insufficient coolant in the radiator, fill
the radiator with coolant up to the filler opening
and also add it to the reservoir tank up to the
MAX level.
If the engine cooling system frequently
requires coolant, have it checked by your
INFINITI retailer. SDI1385
ENGINE COOLING SYSTEM
Do-it-yourself
8-5
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CHANGING ENGINE COOLANT O Major cooling system repairs should be
performed by your INFINITI retailer. The
service procedures can be found in the
appropriate INFINITI Service Manual. O Improper servicing can result in reduced
heater performance and engine overheat-
ing.
WARNING O To avoid being scalded, never change
the coolant when the engine is hot.
O Never remove the radiator cap when
the engine is hot. Serious burns
could be caused by high pressure
fluid escaping from the radiator.
O Avoid direct skin contact with used
coolant. If skin contact is made, wash
thoroughly with soap or hand cleaner
as soon as possible.
O Keep coolant out of reach of children
and pets.
1. Open radiator drain plug at the bottom of
radiator, and remove radiator filler cap.
O Be careful not to allow coolant to con-
tact drive belts.
O Waste coolant must be disposed of
properly. Check your local regulations.
2. Close the radiator drain plug securely after
the coolant is drained. 3. Fill the radiator slowly with the proper mix-
ture of anti-freeze solution and demineral-
ized water/distilled water. Fill the reservoir
tank up to the MAX level. Then install the
radiator filler cap.
4. Start the engine and warm it up until it
reaches normal operating temperature.
Then race the engine 2 or 3 times under no
load. Watch the engine coolant tempera-
ture gauge for signs of overheating.
5. Stop the engine. After it completely cools
down, refill the radiator up to the filler
opening. Fill the reservoir tank up to the
MAX level. Check the drain plug for any
sign of leakage.
6. Recheck the coolant level after the vehicle
has been driven for a day.SDI0114
8-6 Do-it-yourself
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CHECKING ENGINE OIL LEVEL 1. Park the vehicle on a level surface and
apply parking brake.
2. Run the engine until it reaches operating
temperature.
3. Turn off the engine. Wait more than 10
minutes for the oil to drain back into the
oil pan.
4. Remove the dipstick and wipe it clean.
Reinsert it all the way. 5. Remove the dipstick again and check the
oil level. It should be between the H and L
marks. If the oil level is below the L mark,
remove the oil filler cap and pour recom-
mended oil through the opening. Do not
overfill.
6. Recheck oil level with dipstick.
It is normal to add some oil between oil
maintenance intervals or during the
break-in period, depending on the severity
of operating conditions. CAUTION Oil level should be checked regularly.
Operating with insufficient amount of oil
can damage the engine, and such dam-
age is not covered by warranty.SDI1386 SDI1402
ENGINE OIL
Do-it-yourself
8-7
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CHANGING ENGINE OIL AND
FILTER Change the engine oil and filter according to
the maintenance intervals shown in the ª9.
Maintenanceº section.
Vehicle set-up 1. Park the vehicle on a level surface and
apply the parking brake.
2. Run the engine until it reaches operating
temperature.
3. Turn the engine off and wait more than 10
minutes.
4. Raise and support the vehicle using a suit-
able floor jack and safety jack stands.
O Place the safety jack stands under the
vehicle jack-up points.
O A suitable adapter should be attached to
the jack stand saddle.
5. Remove the plastic engine undercover.
a. Remove the small plastic clip at the center
point of the undercover.
b. Then remove the other bolts that hold the
undercover in place. CAUTION Make sure the correct lifting and support
points are used to avoid vehicle dam-
age.
Engine oil and filter 1. Place a large drain pan under the drain
plug.
2. Remove the oil filler cap.
3. Remove the drain plug with a wrench and
completely drain the oil.
CAUTION Be careful not to burn yourself, as the
engine oil is hot.
O Waste oil must be disposed of properly. SDI1520
8-8 Do-it-yourself
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O Check your local regulations.
4. Loosen the oil filter with an oil filter wrench.
Remove the oil filter by turning it by hand.
5. Wipe the engine oil filter mounting surface
with a clean rag.
Be sure to remove any old rubber gasket
remaining on the mounting surface of
the engine.
6. Coat the gasket on the new filter with clean
engine oil.
7. Screw in the oil filter clockwise until a slight
resistance is felt, then tighten additionally
more than 2/3 turn.
Oil filter tightening torque:
11 to 15 ft-lb
(14.7 to 20.5 N z m)
8. Clean and re-install the drain plug with a
new washer. Securely tighten the drain plug
with a wrench.
Drain plug tightening torque:
22 to 29 ft-lb
(29 to 39 N z m)
Do not use excessive force.
9. Refill engine with recommended oil and
install the cap securely. CAUTION The dipstick must be inserted in place to
prevent oil spillage from the dipstick
hole while filling the engine with oil.
See ªCapacities and recommended fuel/
lubricantsº in the ª9. Technical and con-
sumer informationº section for drain and
refill capacity. The drain and refill capacity
depends on the oil temperature and drain
time. Use these specifications for reference
only. Always use the dipstick to determine
the proper amount of oil in the engine.
CAUTION When filling oil, do not pull out the
dipstick.
10.Start the engine and check for leakage
around the drain plug and the oil filter.
Correct as required.
11.Turn the engine off and wait more than 10
minutes. Check the oil level with the dip-
stick. Add engine oil if necessary. After the operation 1. Install the engine undercover into position
as the following steps.
a. Pull the center of the small plastic clip out.
b. Hold the engine undercover into position.
c. Insert the clip through the undercover into
the hole in the frame, then push the center
of the clip in to lock the clip in place.
d. Install the other bolts that hold the under-
cover in place. Be careful not to strip the
bolts or over-tighten them.
2. Lower the vehicle carefully to the ground.
3. Dispose of waste oil and filter properly.
WARNING O Prolonged and repeated contact with
used engine oil may cause skin can-
cer.
O Try to avoid direct skin contact with
used oil. If skin contact is made, wash
thoroughly with soap or hand cleaner
as soon as possible.
Do-it-yourself
8-9
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O Keep used engine oil out of reach of
children. If checking or replacement is required, we
recommend your INFINITI retailer for servic-
ing.
CAUTION O Use only Genuine Nissan ATF Matic
Fluid J. Do not mix with other fluids.
O Using automatic transmission fluid
other than Genuine Nissan ATF Matic
Fluid J will cause deterioration in
driveability and automatic transmis-
sion durability, and may damage the
automatic transmission, which is not
covered by the INFINITI new vehicle
limited warranty.
The specified automatic transmission fluid is
also described on caution labels located in the
engine compartment. Check the fluid level in the reservoir tank.
The fluid level should be checked using the
HOT range at fluid temperatures of 122 to
176ÉF (50 to 80ÉC) or using the COLD range at
fluid temperatures of 32 to 86ÉF (0 to 30ÉC).
CAUTION O Do not overfill.
O Use Genuine Nissan PSF II or equiva-
lent. SDI1408
AUTOMATIC TRANSMISSION
FLUID POWER STEERING FLUID
8-10 Do-it-yourself
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