engine INFINITI M35 2006 Factory Service Manual

TF-34
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 January2006 M35/M45
2. CHECK AWD CONTROL UNIT POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Turn ignition switch “ON”. (Do not start engine.)
4. Check voltage between AWD control unit harness connector ter-
minals and ground.
5. Turn ignition switch “OFF”.
6. Check voltage between AWD control unit harness connector ter-
minals and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or
replace damaged parts.
10A fuse [No.33, located in the fuse block (J/B)]
10A fuse [No.82, located in the IPDM E/R]
Harness for short or open between battery and AWD control unit harness connector terminal 9
Harness for short or open between ignition switch and AWD control unit harness connector ter-
minal 7
Ignition switch. Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
3. CHECK AWD CONTROL UNIT GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect AWD control unit harness connector.
3. Check continuity between AWD control unit harness connector
F109 terminals 10, 11 and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
Connector Terminal Voltage (Approx.)
F1097 - Ground
Battery voltage
9 - Ground
SDIA2319E
Connector Terminal Voltage (Approx.)
F1097 - Ground 0V
9 - Ground Battery voltage
SDIA2320E
Continuity should exist.
SDIA1883E

TROUBLE DIAGNOSIS FOR SYMPTOMS
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Revision: 2006 January2006 M35/M45
4. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-20, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 5.
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
5. CHECK OUTPUT SIGNAL WITH UNIFIED METER AND A/C AMP.
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “METER A/C AMP” with CONSULT-II.
3. Start the engine, and then make sure that “4WD W/L” display
turns from "ON" to "OFF" after several seconds.
OK or NG
OK >> GO TO 6.
NG >> Perform trouble diagnosis for combination meter. Refer
to DI-18, "
Trouble Diagnosis" .
6. SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Replace unified meter control unit assembly. Refer to DI-27, "
Disassembly and Assembly of Com-
bination Meter" .
Heavy Tight-Corner Braking Symptom Occurs When The Vehicle Is Driven and
The Steering Wheel Is Turned Fully to Either Side after The Engine Is Started
NDS000DW
NOTE:
Light tight-corner braking symptom may occur depending on driving conditions. This is not malfunc-
tion.
DIAGNOSTIC PROCEDURE
1. CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to TF-22, "
SELF-DIAG RESULT MODE" .
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Perform trouble diagnosis for CAN communication line. Refer to TF-32, "CAN Communication
Line" .
NO >> GO TO 2.
2. CHECK ACCELERATOR PEDAL POSITION SIGNAL CIRCUIT
Perform self-diagnosis for ECM. Refer to EC-55, "
Emission-Related Diagnostic Information" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 3.
Monitor item Condition Display value
4WD W/LIgnition switch ON ON
Start engine (after several seconds) OFF
SDIA2065E

TF-36
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 January2006 M35/M45
3. CHECK SYSTEM FOR AWD SOLENOID
Perform trouble diagnosis for AWD solenoid system. Refer to TF-28, "
AWD Solenoid" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK ELECTRIC CONTROLLED COUPLING
1. Turn ignition switch “OFF”.
2. Set the selector lever to “N” (neutral) position and disengage the parking brake.
3. Lift up the vehicle.
4. Rotate the rear propeller shaft by hand.
5. Hold front propeller shaft lightly.
Does front propeller shaft rotate?
YES >> Replace electric controlled coupling for mechanical malfunction (clutch sticking etc.). Refer to TF-
45, "Disassembly and Assembly" .
NO >> GO TO 5.
5. SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> GO TO 6.
6. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-20, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >>INSPECTION END
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
Vehicle Does Not Enter AWD Mode Even Though AWD Warning Lamp Turned to
OFF
NDS000DX
DIAGNOSTIC PROCEDURE
1. CHECK AWD WARNING LANP
Turn ignition switch “ON”. (Do not start engine.)
Does AWD warning lamp turn on?
YES >> GO TO 2.
NO >> Go to TF-33, "
AWD Warning Lamp Does Not Turn ON When The Ignition Switch Is Turned to ON"
.
2. CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to TF-22, "
SELF-DIAG RESULT MODE" .
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Perform trouble diagnosis for CAN communication line. Refer to TF-32, "CAN Communication
Line" .
NO >> GO TO 3.

TF-38
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 January2006 M35/M45
2. CHECK INPUT SIGNAL OF TIRE DIAMETER
With CONSULT-II
1. Start engine.
2. Drive at 20 km/h (12 MPH) or more for approx. 200 seconds.
3. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
4. Check monitor “DIS-TIRE MONI”.
Display of
“DIS-TIRE MONI”
“0-4mm”>>INSPECTION END
Except for “0-4mm”>>GO TO 3.
3. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-20, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 4.
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
4. SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Replace AWD control unit.
SDIA1900E

TF-44
TRANSFER ASSEMBLY
Revision: 2006 January2006 M35/M45
TRANSFER ASSEMBLYPFP:33100
Removal and InstallationNDS000E4
REMOVAL
1. Remove exhaust front tube with power tool. Refer to EX-3, "EXHAUST SYSTEM" .
2. Remove front and rear propeller shaft. Refer to PR-4, "
FRONT PROPELLER SHAFT" and PR-6, "REAR
PROPELLER SHAFT" .
3. Disconnect transfer assembly harness connector and separate harness from transfer assembly.
4. Remove air breather hose. Refer to TF-43, "
AIR BREATHER HOSE" .
5. Remove control rod. Refer to AT-226, "
Control Rod Removal and Installation" .
6. Support transfer assembly and transmission assembly with a jack.
7. Remove rear engine mounting member and engine mounting insulator with power tool. Refer to EM-113,
"ENGINE ASSEMBLY" .
8. Lower jack to the position where the top transfer mounting bolts
can be removed.
9. Remove transfer mounting bolts with power tool and separate
transfer from transmission.
CAUTION:
Secure transfer assembly and transmission assembly to a
jack.
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing the transfer to the transmission, install the
mounting bolts following the standard below.
After the installation, check the fluid level, fluid leakage and the
A/T positions. Refer to TF-9, "
Inspection" ,AT- 2 2 7 , "Adjustment
of A/T Position" .
PDIA0560J
Bolt No. 1234
Quantity 4321
Bolt length “ ” mm (in)75 (2.95) 45 (1.77) 40 (1.57) 30 (1.18)
Tightening torque
Nꞏm (kg-m, ft-lb)37 (3.8, 27)
SDIA2284E

TROUBLE DIAGNOSES
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Revision: 2006 January2006 M35/M45
ID Registration ProcedureNES000JY
ID REGISTRATION WITH ACTIVATION TOOL
This procedure must be done after replacement of a tire pressure transmitter, low tire pressure warn-
ing control unit, or tire rotation.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunction might be detected
during self-diagnosis depending on control unit which performs CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)” “AIR PRESSURE MONITOR”.
If “AIR PRESSURE MONITOR” is not displayed, print the “SELECT SYSTEM” screen. Then refer to
LAN-7, "
Precautions When Using CONSULT-II"
NOTE:
Just after starting engine, or turning ignition switch ON, it may not be displayed even if “START (NIS-
SAN BASED VHCL)” is touched. In this case, reconnect CONSULT-II and CONSULT-II CONVERTER.
5. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
6. Touch “ID REGIST” on “SELECT WORK ITEM”.
7. With the activation tool [SST: J-45295] pushed against the front-
left tire pressure transmitter position of the tire air valve, press
and hold the button for 5 seconds.
8. Register the IDs in order from FR LH, FR RH, RR RH, RR LH.
When ID registration of each wheel has been completed, a
buzzer sounds and turn signal lamp blinks.
9. After completing all ID registrations, press “END” to complete the procedure.
NOTE:
Be sure to register the IDs in order from FR LH, FR RH, RR RH, to RR LH, or the self-diagnosis results
display will not function properly.
SEIA0460E
Activation tire position Buzzer Turn signal lamp CONSULT-II
1 Front LH Once
2 times flashing“YET”
“DONE” 2 Front RH 2 times
3 Rear RH 3 times
4 Rear LH 4 times

WT-20
TROUBLE DIAGNOSES
Revision: 2006 January2006 M35/M45
ID REGISTRATION WITHOUT ACTIVATION TOOL
This procedure must be done after replacement of a tire pressure transmitter, low tire pressure warn-
ing control unit, or tire rotation.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunction might be detected
during self-diagnosis depending on control unit which performs CAN communication.
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)” “AIR PRESSURE MONITOR”.
If “AIR PRESSURE MONITOR” is not displayed, print the “SELECT SYSTEM” screen. Then refer to
LAN-7, "
Precautions When Using CONSULT-II" .
NOTE:
Just after starting engine, or turning ignition switch ON, it may not be displayed even if “START (NIS-
SAN BASED VHCL)” is touched. In this case, reconnect CONSULT-II and CONSULT-II CONVERTER.
5. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
6. Touch “ID REGIST” on “SELECT WORK ITEM”.
7. Adjust the tire pressure to the values shown in the table below for ID registration, and drive the vehicle at
40 km/h (25 MPH) or more for a few minutes.
8. After completing all ID registrations, press “END” to complete the procedure.
9. Inflate all tires to proper pressure. Refer to WT-41, "
SERVICE DATA AND SPECIFICATIONS (SDS)" .
Tire position
Tire pressure kPa (kg/cm2 , psi)
Front
Left 240 (2.4, 34)
Front
Right 220 (2.2, 31)
Rear
Right 200 (2.0, 29)
Rear
Left 180 (1.8, 26)
Activation tire position CONSULT-II
Front LH
“YET”
“DONE” Front RH
Rear RH
Rear LH

TROUBLE DIAGNOSES
WT-23
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Revision: 2006 January2006 M35/M45
NOTICE:
186 kPa (1.86 kg/cm2 , 27 psi): Standard air pressure is for 230 kpa (2.3 kg/cm2 , 33 psi) vehicles.
How to Erase Self-Diagnostic Results
1. Perform applicable inspection of malfunctioning item and then repair or replace.
2. Start engine, and touch “START (NISSAN BASED VHCL)” “ AIR PRESSURE MONITOR” “SELF-DIAG
RESULTS” “ERASE” in this order to erase the diagnostic memory.
CAUTION:
If memory cannot be erased, repeat step 1, 2.
3. Perform self-diagnosis again, and make sure that DTC memory is erased.
DATA MONITOR MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-39, "CONSULT-II Start Procedure" .
2. Touch “DATA MONITOR”.
3. Select from “SELECT MONITOR ITEM”, screen of data monitor is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS. Also, any malfunction
detected while in this mode will be displayed in real time.
Display Item List
NOTE:
Before performing the self-diagnosis, be sure to register the ID, or else the actual malfunction location may be different from that dis-
played on CONSULT-II.
ACTIVE TEST MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-39, "CONSULT-II Start Procedure" .
2. “ACTIVE TEST” is displayed.
Display Item List
NOTE:
Before performing the self-diagnosis, be sure to register the ID, or else the actual malfunction location may be different from that dis-
played on CONSULT-II.MONITOR CONDITION SPECIFICATION
VEHICLE SPEED SE Drive vehicle. Vehicle speed (km/h or MPH)
AIR PRESS FL
AIR PRESS FR
AIR PRESS RR
AIR PRESS RL
Drive vehicle for a few minutes.
Tire pressure (kPa or Psi) or
Ignition switch ON and activation tool
is transmitting activation signals.
ID REGST FL 1
ID REGST FR 1
ID REGST RR 1
ID REGST RL 1
Ignition switch ONRegistration ID: DONE
No registration ID: YET
WARNING LAMPLow tire pressure warning lamp on: ON
Low tire pressure warning lamp off: OFF
BUZZERBuzzer in combination meter on: ON
Buzzer in combination meter off: OFF
Test item Content
BUZZER This test is able to check to make sure that the buzzer sounds.
WARNING LAMP This test is able to check to make sure that the warning lamp turns on.
HAZARD LAMP This test is able to check to make sure that hazard lamp turns on.

WT-34
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 January2006 M35/M45
2. REPLACE TIRE PRESSURE TRANSMITTER
1. Check low tire pressure warning condition again, and replace malfunctioning tire pressure transmitter.
2. Perform ID registration of all transmitter.
Can ID registration of all tire pressure transmitters be completed?
YES >> GO TO 3.
NO >> GO TO the inspection 1. Refer to WT-30, "
Inspection 1: Transmitter no Data" .
3. VEHICLE DRIVING
Drive at a speed of 40 km/h (25 MPH) or more for 3 minutes, and then drive the vehicle at any speed for 10
minutes. Then check all tire pressures with CONSULT-II “DATA MONITOR” within 5 minutes.
Does
“DATA MONITOR” display tire pressure as normal without any warning lamp?
YES >> INSPECTION END
NO >> Replace malfunctioning transmitter, and perform “Step 3” again.
Inspection 7: Vehicle Speed SignalNES000KG
MALFUNCTION CODE NO. 52
1. CHECK SELF-DIAGNOSIS RESULTS
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)” “AIR PRESSURE MONITOR”.
–If “AIR PRESSURE MONITOR” is not displayed, print the “SELECT SYSTEM” screen. Then refer to LAN-
7, "Precautions When Using CONSULT-II" .
NOTE:
Just after starting engine, or turning ignition switch ON, it may not be displayed even if “START (NISSAN
BASED VHCL)” is touched. In this case, reconnect CONSULT-II and CONSULT-II CONVERTER.
5. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
6. Check display contents in self-diagnostic results.
Is
“CAN COMM CIRCUIT” displayed in the self-diagnosis display items?
YES >> Malfunction in CAN communication system. GO TO LAN-7, "Precautions When Using CONSULT-
II" .
NO >> No malfunction. Check combination meter refer to DI-18, "
Trouble Diagnosis" .
Inspection 8: CAN Communication System MalfunctionNES000KS
1. CHECK LOW TIRE PRESSURE WARNING CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect low tire pressure warning control unit harness connector, and check
terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform CONSULT-II self-diagnosis.
Is above displayed on self-diagnosis display?
YES >> If “CAN COMM CIRCUIT [U1000]” is displayed, print out self-diagnosis. And then, go to LAN-7,
"Precautions When Using CONSULT-II" .
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Self-diagnostic results
CAN COMM CIRCUIT [U1000]

TROUBLE DIAGNOSIS FOR SYMPTOMS
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Revision: 2006 January2006 M35/M45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Inspection 1: Warning Lamp Does Not Come On When Ignition Switch Is Turned
On
NES000KH
1. CHECK SELF-DIAGNOSIS RESULTS
1. Turn ignition switch OFF.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector.
3. Turn ignition switch ON.
4. Touch “START (NISSAN BASED VHCL)” “AIR PRESSURE MONITOR” “SELF-DIAG RESULTS”.
–If AIR PRESSURE MONITOR is not displayed, print the “SELECT SYSTEM” screen. Then refer to LAN-7,
"Precautions When Using CONSULT-II" .
NOTE:
Just after starting engine, or turning ignition switch ON, it may not be displayed even if “START (NISSAN
BASED VHCL)” is touched. In this case, reconnect CONSULT-II and CONSULT-II CONVERTER.
5. Check display contents in self-diagnostic results.
Is
“CAN COMM CIRCUIT” displayed in the self-diagnosis display items?
YES >> Malfunction in CAN communication system. GO TO LAN-7, "Precautions When Using CONSULT-
II" .
NO >> GO TO 2.
2. CHECK COMBINATION METER
Check combination meter function.
OK or NG
OK >> GO TO 3.
NG >> Check combination meter. Refer to DI-18, "
Trouble Diagnosis" .
3. CHECK LOW TIRE PRESSURE WARNING LAMP
Disconnect low tire pressure warning control unit harness connector M19.
Does the warning lamp activate?
YES >> Replace low tire pressure warning control unit. Refer to WT-40, "Low Tire Pressure Warning Con-
trol Unit" .
NO >> Check combination meter and repair or replace.