heater INFINITI M35 2006 Factory Service Manual

EC-1462
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 January2006 M35/M45
Heated Oxygen Sensor 2 HeaterNBS005R3
Throttle Control MotorNBS005R4
Fuel InjectorNBS005R5
Fuel PumpNBS005R6
Resistance [at 25C (77F)] 5.0 - 7.0
Resistance [at 25C (77F)] Approximately 1 - 15
Resistance [at 10 - 60C (50 - 140F)] 13.5 - 17.5
Resistance [at 25C (77F)] 0.2 - 5.0

INTAKE MANIFOLD COLLECTOR
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Revision: 2006 January2006 M35/M45
INTAKE MANIFOLD COLLECTORPFP:14003
ComponentsNBS004N0
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004N1
REMOVAL
WAR NING :
To avoid the danger of being scalded, never drain engine coolant when the engine is hot.
Gasket for intake manifold collector (upper) is secured together with mounting bolt for intake man-
ifold collector (lower). Thus, even when only gasket for upper side is replaced, gasket for lower
side must be also replaced.
1. Vacuum hose 2.EVAP canister purge volume control
solenoid valve3. Vacuum hose
4. Bracket 5. Intake manifold collector (upper) 6. Water hose
7. Water hose 8. Gasket 9. Electric throttle control actuator
10. Bracket 11. PCV hose 12. Bracket
13. Gasket 14. Intake manifold collector (lower) 15. Gasket
16. Intake manifold collector cover
A. To vacuum pipe B. To water outlet C. To heater pipe
D. To PCV valve
KBIA3590J

CYLINDER HEAD
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Revision: 2006 January2006 M35/M45
2. Temporarily fit front suspension member to support engine. Refer to FSU-6, "FRONT SUSPENSION
ASSEMBLY" (2WD) or FSU-23, "FRONT SUSPENSION ASSEMBLY" (AWD).
CAUTION:
Temporary fitting means the status that engine is adequately stable though the hoist is released
from hanging.
NOTE:
At the time of the start of this procedure front suspension member is removed, and cylinder head is
hanged by hoist with the engine slinger installed.
3. Release the hoist from hanging, then remove the engine slinger.
4. Remove the following parts:
Fuel tube and fuel injector assembly; Refer to EM-45, "FUEL INJECTOR AND FUEL TUBE" .
Intake manifold; Refer to EM-24, "INTAKE MANIFOLD" .
Exhaust manifold; Refer to EM-26, "EXHAUST MANIFOLD" .
Water inlet and thermostat assembly; Refer to CO-29, "WATER INLET AND THERMOSTAT ASSEM-
BLY" .
Water outlet, water pipe and heater pipe; Refer to CO-31, "WATER OUTLET AND WATER PIPING" .
5. Remove cylinder head bolts in reverse order as shown in the fig-
ure with cylinder head bolt wrench (commercial service tool) and
power tool to remove cylinder heads (right and left banks).
6. Remove cylinder head gaskets.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with new one.
If reduction of outer diameter appears in a position other than
“d2”, use it as “d2” point.
PBIC2057E
Limit (“d1” – “d2”) : 0.11 mm (0.0043 in)
PBIC2480E

EM-114
[VQ35DE]
ENGINE ASSEMBLY
Revision: 2006 January2006 M35/M45
REMOVAL
Outline
At first, remove the engine and the transmission assembly with front suspension member from vehicle down-
ward. Then separate the engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-98, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery cables. Refer to SC-4, "
BATTERY" .
4. Remove the following parts:
Engine room cover (RH and LH); Refer toEM-14, "ENGINE ROOM COVER" .
Engine cover; Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
Front road wheel and tires (power tool)
Front and rear engine undercover (power tool)
Cowl top cover (RH); Refer to EI-18, "COWL TOP" .
Air duct and air cleaner case assembly; EM-17, "AIR CLEANER AND AIR DUCT" .
5. Discharge refrigerant from A/C circuit. Refer to ATC-151, "
REFRIGERANT LINES" .
6. Remove radiator hoses (upper and lower). Refer to CO-14, "
RADIATOR" .
Engine Room LH
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect wire bonding (between vehicle to left bank cylinder head).
3. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to
AT C - 1 5 1 , "
REFRIGERANT LINES" .
4. Disconnect brake booster vacuum hose.
Engine Room RH
1. Disconnect battery positive cable at vehicle side and temporarily fasten it on engine.
2. Disconnect grounding cable.
3. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
FUEL INJECTOR AND FUEL
TUBE" .
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
4. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-29, "
POWER STEERING OIL PUMP" .
CAUTION:
When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.
Vehicle inside
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-37, "
BODY SIDE
TRIM" and IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect engine room harness connectors at unit sides TCM, ECM and other.
3. Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily
secure them on engine.
CAUTION:
When pulling out harnesses, take care not to damage harnesses and connectors.
After temporarily securing, cover connectors with vinyl or similar material to protect against for-
eign material adhesion.

ENGINE ASSEMBLY
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Revision: 2006 January2006 M35/M45
If items or work required are not covered by the engine section, refer to the applicable sections.
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-42, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove the engine, the transmission assembly, the transfer assembly and the front final drive assem-
bly with front suspension member from vehicle downward. Then separate the engine, the transmission assem-
bly, the transfer and the front final drive assembly.
Preparation
1. Release fuel pressure. Refer to EC-98, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
BATTERY" .
4. Remove the following parts:
Engine room cover (RH and LH); Refer to EM-14, "ENGINE ROOM COVER" .
Engine cover; Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
Front road wheel and tires (power tool)
Front and rear engine undercover (power tool)
Front cross bar; Refer to FSU-23, "FRONT SUSPENSION ASSEMBLY" .
Cowl top cover (RH); Refer to EI-18, "COWL TOP" .
Air duct and air cleaner case assembly; EM-17, "AIR CLEANER AND AIR DUCT" .
5. Discharge refrigerant from A/C circuit. Refer to ATC-151, "
REFRIGERANT LINES" .
6. Remove radiator hoses (upper and lower). Refer to CO-14, "
RADIATOR" .
Engine Room LH
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect wire bonding (between vehicle to left bank cylinder head).
3. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to
AT C - 1 5 1 , "
REFRIGERANT LINES" .
4. Disconnect brake booster vacuum hose.
Engine Room RH
1. Disconnect battery positive cable vehicle side and temporarily fasten it on engine.
2. Disconnect grounding cables.
3. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
FUEL INJECTOR AND FUEL
TUBE" .
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
4. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-29, "
POWER STEERING OIL PUMP" .
CAUTION:
When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.
Vehicle inSide
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.

EM-124
[VQ35DE]
CYLINDER BLOCK
Revision: 2006 January2006 M35/M45
Disassembly and AssemblyNBS004O1
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, note with difference in steps and etc.
1. Remove the engine assembly from the vehicle. Refer to EM-29, "
Removal and Installation (2WD Models)"
or EM-36, "Removal and Installation (AWD Models)" .
2. Remove the parts that may restrict installation of engine to widely use engine stand.
NOTE:
The procedure is described assuming that you use a widely use engine stand holding the surface, to
which transmission is installed.
Remove drive plate with power tool. Fix crankshaft with a ring gear stopper [SST: KV1011770
(J44716)], and remove mounting bolts.
Loosen mounting bolts in diagonal order.
1. Cylinder block 2. Reinforcement plate 3. Drive plate
4. Rear oil seal retainer 5. Cover 6. Gasket
7. Knock sensor 8. Oil jet 9. Thrust bearing
10. Pilot converter 11. Main bearing 12. Crankshaft
13. Crankshaft key 14. Main bearing cap 15. Main bearing cap bolt
16. Main bearing beam 17. Baffle plate (2WD models) 18. Top ring
19. Second ring 20. Oil ring 21. Piston
22. Piston pin 23. Snap ring 24. Connecting rod
25. Connecting rod bearing 26. Connecting rod bearing cap 27. Connecting rod bolt
1. Cylinder block 2. Gasket 3. Water connector
4. Gasket 5. Cylinder block heater 6. Connector protector cap
PBIC2614E

CYLINDER BLOCK
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2. Install each plug to cylinder block as shown in the figure.
Apply sealant to the thread of water drain plugs “A”, “B” and
“C”.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
Apply sealant to the thread of plugs “D” and “E”.
Use Genuine High Strength Thread Locking Sealant or
equivalent. Refer to GI-48, "
RECOMMENDED CHEMICAL
PRODUCTS AND SEALANTS" .
Apply sealant to the thread of plug “F”.
Use Anaerobic Liquid Gasket or equivalent. Refer to GI-
48, "RECOMMENDED CHEMICAL PRODUCTS AND SEAL-
ANTS" .
NOTE:
For Canada, “F” in the figure is not plug but block heater.
Refer to EM-123, "
Components" .
Replace washers with new one.
Tighten each plug as specified below.
3. Install oil jet.
Insert oil jet dowel pin into cylinder block dowel pin hole, and
tighten mounting bolts.
4. Install main bearings and thrust bearings as follows:
CAUTION:
Be careful not to drop main bearing, and to scratch the surface.
a. Remove dust, dirt, and engine oil on bearing mating surfaces of cylinder block and main bearing caps.
PBIC2610E
Part Washer Tightening torque
A No 9.8 Nꞏm (1.0 kg-m, 87 in-lb)
B No 19.6 Nꞏm (2.0 kg-m, 14 ft-lb)
C No 19.6 Nꞏm (2.0 kg-m, 14 ft-lb)
D Yes 12.3 Nꞏm (1.3 kg-m, 9 ft-lb)
E Yes 62 Nꞏm (6.3 kg-m, 46 ft-lb)
F Yes 62 Nꞏm (6.3 kg-m, 46 ft-lb)
PBIC0898E

EM-180
[VK45DE]
INTAKE MANIFOLD
Revision: 2006 January2006 M35/M45
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and InstallationNBS004OU
REMOVAL
WAR NING :
To avoid the danger of being scalded, never drain the engine coolant when the engine is hot.
1. Remove engine room cover (RH and LH). Refer to EM-173, "
ENGINE ROOM COVER" .
2. Remove engine cover with power tool.
3. Release fuel pressure. Refer to EC-809, "
FUEL PRESSURE RELEASE" .
4. Remove air duct (inlet), air cleaner case and air duct and resonator assembly. Refer to EM-177, "
AIR
CLEANER AND AIR DUCT" .
5. Drain engine coolant from radiator. Refer to CO-40, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
1. PCV tube 2. PCV hose 3. PCV hose
4. Engine cover bracket (RH) 5.EVAP canister purge control sole-
noid valve6. EVAP hose
7. EVAP service port 8. EVAP tube 9. Vacuum hose
10. PCV hose 11. PCV tube 12. PCV hose
13. PCV hose 14. Vacuum hose 15. Vacuum hose
16. Vacuum tank 17. EVAP hose 18. Water hose
19. Intake manifold adapter 20. Gasket 21. Electric throttle control actuator
22. Gasket 23. Intake manifold (lower) 24. Gasket
25. Water hose 26. Engine cover bracket (LH) 27. Vacuum hose
28. Vacuum hose 29. Vacuum hose 30. Water hose
31. VIAS control solenoid valve 32. Vacuum hose 33. Intake manifold (upper)
34. Gasket
A. To centralized under-floor piping B. To rocker cover (right bank) C. To rocker cover (left bank)
D. To thermostat housing E. To air duct and resonator assembly F. To heater pipe
PBIC3365E

ENGINE ASSEMBLY
EM-245
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Revision: 2006 January2006 M35/M45
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at the rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-42, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove engine, transmission assembly with front suspension member from vehicle downward. Then
separate engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-809, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-40, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery cables. Refer to SC-4, "
BATTERY" .
4. Remove crankshaft position sensor (POS) from transmission.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
5. Remove the following parts:
Front and rear engine undercover (power tool)
Air duct (inlet), air duct and air cleaner case assembly; Refer to EM-177, "AIR CLEANER AND AIR
DUCT" .
Front road wheels and tires (power tool)
Engine Room LH
1. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
2. Disconnect wire bonding from exhaust manifold cover to vehicle.
3. Disconnect vacuum hose between vehicle and engine and set it aside.
4. Discharge refrigerant from A/C circuit. Refer to ATC-151, "
REFRIGERANT LINES" .
5. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
151, "REFRIGERANT LINES" .
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-193, "FUEL INJECTOR AND FUEL TUBE" .
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect ground cable (between vehicle and right bank cylinder head).
3. Disconnect vacuum hose between vehicle and engine and set it aside.
4. Disconnect reservoir tank of power steering oil pump from engine, and move it aside for easier work.
CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Ve h i c le i n s i d e
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-37, "
BODY SIDE
TRIM" and IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect engine room harness connectors at unit sides TCM, ECM and other.

EM-250
[VK45DE]
CYLINDER BLOCK
Revision: 2006 January2006 M35/M45
Disassembly and AssemblyNBS004PN
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, note with difference in steps and etc.
1. Remove engine assembly from vehicle, and separate front suspension member, transmission from
engine. Refer to EM-244, "
ENGINE ASSEMBLY" .
2. Remove the parts that may restrict installation of engine to widely use engine stand.
NOTE:
The procedure is described assuming that you use widely use engine holding the surface, to which trans-
mission is installed.
a. Remove drive plate.
Holding ring gear with ring gear stopper (SST).
Loosen mounting bolts diagonally order.
CAUTION:
Do not disassemble drive plate.
Do not place drive plate with signal plate facing down.
When handling signal plate, take care not to damage or
scratch it.
Handle signal plate in a manner that prevents it from
becoming magnetized.
b. Remove rear plate.
3. Lift engine with hoist to install it onto widely use engine stand.
CAUTION:
Use engine stand that has a load capacity [approximately 240kg (529 lb) or more] large enough for
supporting the engine weight.
If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the
potential risk of overturning stand.
–Intake manifolds (upper and lower); Refer to EM-179, "INTAKE MANIFOLD" .
–Exhaust manifold and three way catalyst; Refer to EM-183, "EXHAUST MANIFOLD AND THREE WAY
CATALYST" .
13. Piston pin 14. Connecting rod bearing 15. Connecting rod bearing cap
16. Block heater protector 17. Connector cap 18. Cylinder block heater
19. Gasket 20. Main bearing cap 21. Thrust bearing
22. Main bearing 23. Rear plate 24. Crankshaft
25. Pilot convertor 26. Drive plate 27. Thrust bearing
28. Side bolt 29. Reinforcement plate 30. Crankshaft position sensor (POS)
31. O-ring 32. Rear oil seal 33. Rear oil seal retainer
PBIC1656E
PBIC2367E