engine overheat INFINITI M35 2006 Factory User Guide

EC-12Revision: 2006 January2006 M35/M45 Wiring Diagram ....................................................11 7 2
Diagnostic Procedure ..........................................11 7 3
Component Inspection .........................................11 7 7
DTC P0455 EVAP CONTROL SYSTEM ................117 8
On Board Diagnosis Logic ...................................11 7 8
DTC Confirmation Procedure ..............................11 7 9
Diagnostic Procedure ..........................................11 8 0
DTC P0456 EVAP CONTROL SYSTEM ................118 5
On Board Diagnosis Logic ...................................11 8 5
DTC Confirmation Procedure ..............................11 8 6
Overall Function Check .......................................11 8 7
Diagnostic Procedure ..........................................11 8 8
DTC P0460 FUEL LEVEL SENSOR ......................119 4
Component Description .......................................11 9 4
On Board Diagnosis Logic ...................................11 9 4
DTC Confirmation Procedure ..............................11 9 4
Diagnostic Procedure ..........................................11 9 5
Removal and Installation .....................................11 9 5
DTC P0461 FUEL LEVEL SENSOR ......................119 6
Component Description .......................................11 9 6
On Board Diagnosis Logic ...................................11 9 6
Overall Function Check .......................................11 9 6
Diagnostic Procedure ..........................................11 9 7
Removal and Installation .....................................11 9 7
DTC P0462, P0463 FUEL LEVEL SENSOR CIR-
CUIT .......................................................................119 8
Component Description .......................................11 9 8
On Board Diagnosis Logic ...................................11 9 8
DTC Confirmation Procedure ..............................11 9 8
Diagnostic Procedure ..........................................11 9 9
Removal and Installation .....................................11 9 9
DTC P0500 VSS .....................................................1200
Description ...........................................................1200
On Board Diagnosis Logic ...................................1200
DTC Confirmation Procedure ..............................1200
Overall Function Check .......................................1201
Diagnostic Procedure ..........................................1201
DTC P0506 ISC SYSTEM ......................................1202
Description ...........................................................1202
On Board Diagnosis Logic ...................................1202
DTC Confirmation Procedure ..............................1202
Diagnostic Procedure ..........................................1203
DTC P0507 ISC SYSTEM ......................................1204
Description ...........................................................1204
On Board Diagnosis Logic ...................................1204
DTC Confirmation Procedure ..............................1204
Diagnostic Procedure ..........................................1205
DTC P0550 PSP SENSOR .....................................
1206
Component Description .......................................1206
CONSULT-II Reference Value in Data Monitor Mode
1206
On Board Diagnosis Logic ...................................1206
DTC Confirmation Procedure ..............................1206
Wiring Diagram ....................................................1207
Diagnostic Procedure ..........................................1208
Component Inspection .........................................1210
Removal and Installation .....................................1210
DTC P0603 ECM POWER SUPPLY ......................1211
Component Description .......................................1211On Board Diagnosis Logic ...................................1211
DTC Confirmation Procedure ...............................1211
Wiring Diagram ....................................................1212
Diagnostic Procedure ........................................... 1213
DTC P0605 ECM ....................................................1215
Component Description .......................................1215
On Board Diagnosis Logic ...................................1215
DTC Confirmation Procedure ...............................1215
Diagnostic Procedure ........................................... 1216
DTC P0643 SENSOR POWER SUPPLY ...............1218
On Board Diagnosis Logic ...................................1218
DTC Confirmation Procedure ...............................1218
Wiring Diagram ....................................................1219
Diagnostic Procedure ........................................... 1221
DTC P0850 PNP SWITCH ......................................1223
Component Description .......................................1223
CONSULT-II Reference Value in Data Monitor Mode
1223
On Board Diagnosis Logic ...................................1223
DTC Confirmation Procedure ...............................1223
Overall Function Check ........................................1224
Wiring Diagram ....................................................1225
Diagnostic Procedure ........................................... 1226
DTC P1140, P1145 IVT CONTROL POSITION SEN-
SOR ........................................................................1228
Component Description .......................................1228
CONSULT-II Reference Value in Data Monitor Mode
1228
On Board Diagnosis Logic ...................................1228
DTC Confirmation Procedure ...............................1228
Wiring Diagram ....................................................1229
Diagnostic Procedure ........................................... 1232
Component Inspection .........................................1235
Removal and Installation ......................................1235
DTC P1148, P1168 CLOSED LOOP CONTROL ...1236
On Board Diagnosis Logic ...................................1236
DTC P1211 TCS CONTROL UNIT .........................1237
Description ...........................................................1237
On Board Diagnosis Logic ...................................1237
DTC Confirmation Procedure ...............................1237
Diagnostic Procedure ........................................... 1237
DTC P1212 TCS COMMUNICATION LINE ............1238
Description ...........................................................1238
On Board Diagnosis Logic ...................................1238
DTC Confirmation Procedure ...............................1238
Diagnostic Procedure ........................................... 1238
DTC P1217 ENGINE OVER TEMPERATURE .......1239
Description ...........................................................1239
CONSULT-II Reference Value in Data Monitor Mode
1240
On Board Diagnosis Logic ...................................1240
Overall Function Check ........................................1240
Wiring Diagram ....................................................1242
Diagnostic Procedure ........................................... 1244
Main 13 Causes of Overheating ..........................1249
Component Inspection .........................................1249
DTC P1220 FUEL PUMP CONTROL MODULE
(FPCM) ...................................................................1251
Description ...........................................................1251

TROUBLE DIAGNOSIS
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Revision: 2006 January2006 M35/M45
*: With ICC models2
P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater
P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
P0075 P0081 Intake valve timing control solenoid valve
P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
P0441 EVAP control system purge flow monitoring
P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
P0447 P0448 EVAP canister vent control valve
P0451 P0452 P0453 EVAP control system pressure sensor
P0550 Power steering pressure sensor
P0603 ECM power supply
P0710 P0717 P0720 P0725 P0740 P0744 P0745 P1705 P1715 P1730 P1752 P1754 P1757 P1759 P1762 P1764
P1767 P1769 P1772 P1774 A/T related sensors, solenoid valves and switches
P1217 Engine over temperature (OVERHEAT)
P1220 Fuel pump control module
P1805 Brake switch
P2100 P2103 Throttle control motor relay
P2101 Electric throttle control function
P2118 Throttle control motor
3
P0011 P0021 Intake valve timing control
P0171 P0172 P0174 P0175 Fuel injection system function
P0300 - P0306 Misfire
P0420 P0430 Three way catalyst function
P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
P0455 EVAP control system (GROSS LEAK)
P0506 P0507 Idle speed control system
P1148 P1168 Closed loop control
P1211 TCS control unit
P1212 TCS communication line
P1564 ICC steering switch / ASCD steering switch
P1568 ICC command value*
P1572 ICC brake switch / ASCD brake switch
P1574 ICC vehicle speed sensor / ASCD vehicle speed sensor
P2119 Electric throttle control actuator Priority Detected items (DTC)

TROUBLE DIAGNOSIS
EC-109
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Revision: 2006 January2006 M35/M45
Symptom Matrix ChartNBS004T1
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-685
Fuel pressure regulator system334444444 4EC-98
Fuel injector circuit 1 1 2 3 2 2 2 2EC-679
Evaporative emission system 334444444 4EC-39
Air Positive crankcase ventilation sys-
tem
334444444 41EC-51
Incorrect idle speed adjustment 1 1 1 1 1EC-77
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-613,
EC-624
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-77
Ignition circuit 11222 22 2EC-666
Main power supply and ground circuit22333 33 23EC-166
Mass air flow sensor circuit
1
122
222 2EC-205,
EC-214
Engine coolant temperature sensor circuit
333EC-226,
EC-238
Air fuel ratio (A/F) sensor 1 circuitEC-246
,
EC-256
,
EC-265
,
EC-274
,
EC-655
Throttle position sensor circuit
22EC-231
,
EC-354
,
EC-533
,
EC-535
,
EC-640
Accelerator pedal position sensor circuit 3 2 1EC-626
,
EC-633
,
EC-647
Knock sensor circuit 2 3EC-371
Crankshaft position sensor (POS) circuit 2 2EC-376
Camshaft position sensor (PHASE) circuit 3 2EC-383
Vehicle speed signal circuit 2 3 3 3EC-481
Power steering pressure sensor circuit 2 3 3EC-487

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TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
ECM 22333333333EC-492,
EC-496
Intake valve timing control solenoid valve cir-
cuit32 13223 3EC-197
PNP switch circuit 3 3 3 3 3EC-504
Refrigerant pressure sensor circuit 2 3 3 4EC-692
Electrical load signal circuit 3EC-697
Air conditioner circuit 223333333 3 2AT C - 4 0
ABS actuator and electric unit (control unit) 4BRC-11
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-10
Fuel piping 555 55 5EM-45
Vapor lock—
Valve deposit
5 555 55 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—

TROUBLE DIAGNOSIS
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Revision: 2006 January2006 M35/M45
Air Air duct
55 5 55 5EM-17
Air cleanerEM-17
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-17
Electric throttle control actuatorEM-19
Air leakage from intake manifold/
Collector/GasketEM-24
Cranking Battery
111111
11SC-4
Generator circuitSC-23
Starter circuit 3SC-10
Signal plate 6EM-123
PNP switch 4AT- 11 3
Engine Cylinder head
55555 55 5EM-101
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-123
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-64
CamshaftEM-84
Intake valve timing controlEM-64
Intake valve
3EM-84
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-26
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-29
, LU-
18 , LU-10 ,
LU-14
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-112
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TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
1 - 6: The numbers refer to the order of inspection.Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-14
,
CO-18
Thermostat 5CO-29
Water pumpCO-24
Water galleryCO-31
Cooling fan
5CO-22
Coolant level (Low)/Contami-
nated coolantCO-11
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11EC-53 or
BL-248
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-144
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-60, "SYSTEM READINESS TEST (SRT) CODE" .
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
*: DTC P1442 and P1456 does not apply to Y50 models but appears in DTC Work Support Mode screens. FA N D U T Y C O N -
TROL*
Ignition switch: ON
Change duty ratio using CON-
SULT-II.Cooling fan speed changes.
Harness and connectors
Cooling fan motor
Cooling fan relay
Cooling fan control module
IPDM E/R
ALTERNATOR
DUTY
Engine: Idle
Change duty ratio using CON-
SULT-II.Battery voltage changes.
Harness and connectors
IPDM E/R
Alternator TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Corresponding DTC No. Reference page
EVAPORATIVE SYSTEMEVP SML LEAK P0442/P1442*P0442EC-403
P0455EC-458
EVP V/S LEAK P0456/P1456* P0456EC-466
PURG VOL CN/V P1444 P0443EC-412
PURG FLOW P0441 P0441EC-398
A/F SEN1A/F SEN1 (B1) P1278/P1279 P0133EC-274A/F SEN1 (B1) P1276 P0130EC-246
A/F SEN1 (B2) P1288/P1289 P0153EC-274
A/F SEN1 (B2) P1286 P0150EC-246
HO2S2HO2S2 (B1) P1146 P0138EC-297
HO2S2 (B1) P1147 P0137EC-286
HO2S2 (B1) P0139 P0139EC-310
HO2S2 (B2) P1166 P0158EC-297
HO2S2 (B2) P1167 P0157EC-286
HO2S2 (B2) P0159 P0159EC-310

DTC P0125 ECT SENSOR
EC-239
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DTC Confirmation ProcedureNBS004VT
CAUTION:
Be careful not to overheat engine.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Check that “COOLAN TEMP/S” is above 10
C (50F).
If it is above 10
C (50F), the test result will be OK.
If it is below 10
C (50F), go to following step.
4. Start engine and run it for 65 minutes at idle speed.
If “COOLAN TEMP/S” increases to more than 10
C (50F)
within 65 minutes, stop engine because the test result will
be OK.
5. If DTC is detected, go to EC-239, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureNBS004VU
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer to EC-172, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
2. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-240, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace engine coolant temperature sensor.
SEF174Y
1. Body ground M70 2. Body ground M16
PBIB2782E

DTC P1217 ENGINE OVER TEMPERATURE
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Revision: 2006 January2006 M35/M45
Cooling Fan Motor
Cooling fan motor receives cooling fan motor operating voltage from
cooling fan control module (1). The revolution speed of cooling fan
motor is controlled by duty cycle of the voltage.
: Vehicle front
Cooling fan motor-1 harness connector (2)
Cooling fan motor-2 harness connector (3)
CONSULT-II Reference Value in Data Monitor ModeNBS00533
Specification data are reference values.
On Board Diagnosis LogicNBS00534
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-11, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-9, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS00535
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WAR NING :
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
PBIB2691E
MONITOR ITEM CONDITION SPECIFICATION
FA N D U T Y
Engine: Running 0 - 100%
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
IPDM E/R
Cooling fan control module
Cooling fan motor
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-522,
"Main 12 Causes of Overheating" .

EC-518
[VQ35DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2006 January2006 M35/M45
4. CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
3. Check if valve is closed at 5
C (9F) below valve opening tem-
perature.
For details, refer to CO-29, "
WATER INLET AND THERMO-
STAT ASSEMBLY" .
OK or NG
OK >> GO TO 5.
NG >> Replace thermostat
5. CHECK ENGINE COOLANT TEMPERATURE SENSOR
Refer to EC-230, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace engine coolant temperature sensor.
6. CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to EC-522, "
Main 12 Causes of Overheating" .
>>INSPECTION END
7. CHECK COOLING FAN CONTROL MODULE POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect cooling fan control module (1) harness connector
E42.
–: Vehicle front
–Cooling fan motor-1 harness connector (2)
–Cooling fan motor-2 harness connector (3)
3. Turn ignition switch ON.
4. Check voltage between cooling fan control module terminal 3
and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 16.Valve opening temperature: 76.5
C (170F) [standard]
Valve lift: More than 8.6 mm/90
C
(0.339 in/194
F)
SLC949A
PBIB2691E
Voltage: Battery voltage
PBIA9509J