fuel cap INFINITI M35 2006 Factory Service Manual

QUICK REFERENCE CHART M35/M45
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
REAR WHEEL ALIGNMENT (Unladen*)ELS0003Y
* : Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
BRAKEELS0003Z
* : Under force of 490 N ( 50 kg, 110 lb ) with engine running.
REFILL CAPACITIESELS00040
Wheel turning
angle (Full turn)Inside
Degree minute
(Decimal degree)Minimum 36
20 (36.3)3945 (39.8)
Nominal 39
20 (39.3)4245 (42.8)
Maximum 40
20 (40.3)4345 (43.8)
Outside
Degree minute
(Decimal degree)Nominal 33
25 (33.4)33 20 (33.3)32 30 (32.5) Axle2WD AWD
Tire P245/45R18 245/40R19 245/45R18
Axle2WD AWD
Tire P245/45R18 245/40R19 245/45R18
Camber
Degree minute (Decimal degree)Minimum – 1
10 (– 1.17)– 1 20 (– 1.33)– 1 40 (– 0.67)
Nominal – 0
40 (– 0.67)– 0 50 (– 0.83)– 0 10 (– 0.17)
Maximum – 0
10 (– 0.17)– 0 20 (– 0.33) 0 20 (0.33 )
Total toe-inDistance ( A – B )Minimum 0.1 mm (0.004 in)
Nominal 2.8 mm (0.110 in)
Maximum 5.5 mm (0.217 in)
Angle (left plus right )
Degree minute
(Decimal degree)Minimum 0
(0)
Nominal 7
(0.12)
Maximum 14
(0.23)
Front brake Pad wear limit 2.0 mm (0.079 in)
Rotor repair limit 26.0 mm (1.024 in)
Rear brake Pad wear limit 2.0 mm (0.079 in)
Rotor repair limit 14.0 mm (0.551 in)
Pedal free height 157 - 167 mm (6.18 - 6.57 in)
Pedal depressed height* 90 mm (3.54 in) or more
UNITLiter US measure
Fuel tank76 20 gal
Coolant ( With reservoir tank )VQ35DE 8.9 9 - 3/8 qt
VK45DE 10.4 11 qt
Engine (VQ35DE)Drain and refill
With oil filter change 4.7 5 qt
Without oil filter change 4.4 4 - 5/8 qt
Dry engine (Overhaul) 5.4 5 - 3/4 qt
Engine (VK45DE)Drain and refill
With oil filter change 5.5 5 - 3/4 qt
Without oil filter change 4.9 5 - 1/8 qt
Dry engine (Overhaul) 6.7 7 - 1/8 qt
2006

EC-28
[VQ35DE]
PREPARATION
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNBS004S0
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
EG17650301
(J-33984-A)
Radiator cap tester
adapterAdapting radiator cap tester to radiator cap and
radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV10117100
(J-36471-A)
Heated oxygen
sensor wrenchLoosening or tightening heated oxygen sensor 2
with 22 mm (0.87 in) hexagon nut
(J-44626)
Air fuel ratio (A/F)
sensor wrenchLoosening tightening air fuel ratio (A/F) sensor 1
KV10114400
(J-38365)
Heated oxygen
sensor wrenchLoosening or tightening air fuel ratio (A/F) sensor
1
a: 22 mm (0.87 in)
(J-44321)
Fuel pressure gauge
kitChecking fuel pressure
KV109E0010
(J-46209)
Break-out boxMeasuring the ECM signals with a circuit tester
KV109E0080
(J-45819)
Y-cable adapterMeasuring the ECM signals with a circuit tester
S-NT564
S-NT379
LEM054
S-NT636
LEC642
S-NT825
S-NT826

PREPARATION
EC-29
[VQ35DE]
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EC
Revision: 2006 January2006 M35/M45
Commercial Service ToolsNBS004S1
Tool name
(Kent-Moore No.)Description
Leak detector
i.e.: (J-41416)Locating the EVAP leak
EVAP service port
adapter
i.e.: (J-41413-OBD)Applying positive pressure through EVAP service
port
Fuel filler cap adapter
i.e.: (MLR-8382)Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant
temperature sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12)Reconditioning the exhaust system threads
before installing a new oxygen sensor. Use with
anti-seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for
Zirconia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for
Titania Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL
specification MIL-A-
907)Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
S-NT703
S-NT704
S-NT815
S-NT705
AEM488
S-NT779

EC-42
[VQ35DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2006 January2006 M35/M45
Component InspectionNBS004SC
EVAP CANISTER
Check EVAP canister as follows:
1. Block port (B).
2. Blow air into port (A) and check that it flows freely out of port (C).
3. Release blocked port (B).
4. Apply vacuum pressure to port (B) and check that vacuum pres-
sure exists at the ports (A) and (C).
5. Block port (A) and (B).
6. Apply pressure to port (C) and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-419 .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-348 .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-432 .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-442 .
PBIB2728E
SEF445Y
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Va c u u m :
6.0 to 3.3 kPa (0.061 to 0.034 kg/cm2 ,
0.87 to 0.48 psi)
SEF943S

EC-84
[VQ35DE]
BASIC SERVICE PROCEDURE
Revision: 2006 January2006 M35/M45
Idle Mixture Ratio AdjustmentNBS004SS
PREPARATION
1. Make sure that the following parts are in good order.
Battery
Ignition system
Engine oil and coolant levels
Fuses
ECM harness connector
Vacuum hoses
Air intake system
(Oil filler cap, oil level gauge, etc.)
Fuel pressure
Engine compression
Throttle valve
Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. Checks should be carried out while selector lever is in P or N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn off headlamp, heater blower, rear window defogger.
6. Keep front wheels pointed straight ahead.

EC-104
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
10. DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
28, "How to Perform Efficient Diagnosis for an Electrical Incident" .
Is malfunctioning part detected?
Yes >> GO TO 11.
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT-II. Refer to EC-149, "
CONSULT-II Reference Value in Data Monitor" , EC-124, "ECM Termi-
nals and Reference Value" .
11 . REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-67, "
HOW TO ERASE EMISSION-RELATED DIAG-
NOSTIC INFORMATION" .
>> GO TO 12.
12. FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again,
and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
OK or NG
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the customer, make sure to erase unnecessary DTC*
1 in ECM
and TCM (Transmission Control Module). (Refer to EC-67, "
HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION" and AT- 4 1 , "HOW TO ERASE DTC" .)
2. If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to EC-
64, "Driving Pattern" .
3.INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET
Description
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
Fuel filler cap was left off or incorrectly screwed on, allowing fuel
to evaporate into the atmosphere.
SEF907L

EC-112
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
1 - 6: The numbers refer to the order of inspection.Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-14
,
CO-18
Thermostat 5CO-29
Water pumpCO-24
Water galleryCO-31
Cooling fan
5CO-22
Coolant level (Low)/Contami-
nated coolantCO-11
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11EC-53 or
BL-248
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-163
[VQ35DE]
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EC
Revision: 2006 January2006 M35/M45
25. CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
Crushed air ducts
Malfunctioning seal of air cleaner element
Uneven dirt of air cleaner element
Improper specification of intake air system
OK or NG
OK >> GO TO 27.
NG >> Repair or replace malfunctioning part, and then GO TO 26.
26. CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and make sure that the indication is within the
SP value.
OK or NG
OK >>INSPECTION END
NG (Less than the SP value)>>GO TO 27.
27. CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode, and
make sure that the indication is within the SP value.
OK or NG
OK >> GO TO 28.
NG (Less than the SP value)>>Replace mass air flow sensor, and
then GO TO 30.
28. CHECK INTAKE SYSTEM
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
Disconnection, looseness, and cracks in air duct
Looseness of oil filler cap
Disconnection of oil level gauge
Open stuck, breakage, hose disconnection, or cracks of PCV valve
Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
Malfunctioning seal of rocker cover gasket
Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system
parts
Malfunctioning seal of intake air system, etc.
>> GO TO 30.
29. CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/FUEL SCHDL” in “DATA MONITOR (SPEC)” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >>INSPECTION END
NG >> Detect malfunctioning part according to EC-109, "
Symptom Matrix Chart" .
PBIB2370E

EC-246
[VQ35DE]
DTC P0130, P0150 A/F SENSOR 1
Revision: 2006 January2006 M35/M45
DTC P0130, P0150 A/F SENSOR 1PFP:22693
Component DescriptionNBS004W8
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is the combination of a
Nernst concentration cell (sensor cell) with an oxygen-pump cell,
which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygen-
pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air/fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800
C (1,292 - 1,472F).
CONSULT-II Reference Value in Data Monitor ModeNBS004W9
Specification data are reference values.
On Board Diagnosis LogicNBS004WA
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the A/F sensor 1
signal fluctuates according to fuel feedback control.
DTC Confirmation ProcedureNBS004WB
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-II.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
SEF579Z
SEF580Z
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
A/F SEN1 (B2)
Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0130
0130
(Bank 1)
Air fuel ratio (A/F) sensor 1
circuit
The A/F signal computed by ECM from the A/F
sensor 1 signal is constantly approx. 1.5V.
Harness or connectors
(The A/F sensor 1 circuit is open or
shorted.)
A/F sensor 1 P0150
0150
(Bank 2)

EC-256
[VQ35DE]
DTC P0131, P0151 A/F SENSOR 1
Revision: 2006 January2006 M35/M45
DTC P0131, P0151 A/F SENSOR 1PFP:22693
Component DescriptionNBS004WG
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is the combination of a
Nernst concentration cell (sensor cell) with an oxygen-pump cell,
which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygen-
pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air/fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800
C (1,292 - 1,472F).
CONSULT-II Reference Value in Data Monitor ModeNBS004WH
Specification data are reference values.
On Board Diagnosis LogicNBS004WI
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the A/F sensor 1
signal is not inordinately low.
DTC Confirmation ProcedureNBS004WJ
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2)” in “DATA MONITOR” mode with CONSULT-II.
SEF579Z
SEF580Z
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
A/F SEN1 (B2)
Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0131
0131
(Bank 1)
Air fuel ratio (A/F) sensor 1
circuit low voltage
The A/F signal computed by ECM from the
A/F sensor 1 signal is constantly approx. 0V.
Harness or connectors
(The A/F sensor 1 circuit is open or
shorted.)
A/F sensor 1 P0151
0151
(Bank 2)