lock INFINITI M35 2007 Factory Owners Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2007, Model line: M35, Model: INFINITI M35 2007Pages: 4647, PDF Size: 93.69 MB
Page 935 of 4647
BL-2Revision: 2007 April2007 M35/M45 CHANGE SETTINGS FUNCTION ....................... 59
INTELLIGENT KEY REGISTRATION .................. 59
STEERING LOCK UNIT REGISTRATION .......... 59
CAN Communication System Description .............. 59
CAN Communication Unit ....................................... 59
Schematic ............................................................... 60
Wiring Diagram — I/KEY— .................................... 62
Terminals and Reference Value for Intelligent Key
Unit ......................................................................... 73
Terminals and Reference Value for BCM ................ 76
Terminals and Reference Value for IPDM E/R ........ 76
Trouble Diagnosis Procedure ................................. 77
WORK FLOW ...................................................... 77
CONSULT-II Functions (INTELLIGENT KEY) ........ 79
CONSULT-II Inspection Procedure ......................... 79
BASIC OPERATION ............................................ 79
CONSULT-II Application Items ............................... 79
SELF-DIAGNOSTIC RESULTS ........................... 79
DATA MONITOR .................................................. 80
WORK SUPPORT ............................................... 81
ACTIVE TEST ..................................................... 83
Trouble Diagnosis Symptom Chart ......................... 84
ALL FUNCTIONS OF INTELLIGENT KEY SYS-
TEM DOES NOT OPERATE ............................... 84
DOOR LOCK/UNLOCK FUNCTION MALFUNC-
TION .................................................................... 84
REMOTE KEYLESS ENTRY FUNCTION MAL-
FUNCTION .......................................................... 85
TRUNK OPEN FUNCTION MALFUNCTION ...... 86
HAZARD AND BUZZER REMINDER FUNC-
TION MALFUNCTION ......................................... 87
HAZARD AND HORN REMINDER FUNCTION
MALFUNCTION ................................................... 87
POWER WINDOW DOWN FUNCTION MAL-
FUNCTION .......................................................... 88
WARNING FUNCTION MALFUNCTION ............. 88
Check CAN Communication System ...................... 90
Check Power Supply and Ground Circuit ............... 91
Check Key Slot ....................................................... 92
Check Door Switch ................................................. 94
Check Trunk Room Lamp Switch ........................... 97
Check Door Request Switch ................................... 99
Check Trunk Opener Request Switch ..................101
Check Unlock Sensor ...........................................103
Check Intelligent Key Warning Buzzer .................105
Check Outside Key Antenna (Driver Side and Pas-
senger Side) .........................................................106
Check Outside Key Antenna (Trunk Room) .........108
Check Inside Key Antenna ...................................110
Check Park Position Switch ..................................113
Check Ignition Switch Position .............................115
Check Remote Keyless Entry Receiver ................115
Check Trunk Lid Opener Cancel Switch ...............119
Check Key Slot Illumination ..................................121
Check Horn Function ............................................122
Check Combination Meter Display Function .........122
Check Warning Chime Function ...........................123
Removal and Installation of Intelligent Key Unit ...123
REMOVAL .........................................................123INSTALLATION ..................................................123
Intelligent Key Battery Replacement .....................124
DISASSEMBLY AND ASSEMBLY OF INTELLI-
GENT KEY .........................................................124
INTELLIGENT KEY BATTERY INSPECTION ...124
INTELLIGENT KEY SYSTEM/ENGINE START
FUNCTION ..............................................................125
Component Parts and Harness Connector Location .125
System Description ...............................................126
PRECAUTIONS FOR INTELLIGENT KEY SYS-
TEM ...................................................................127
Operation Description ...........................................127
SYSTEM DIAGRAM ..........................................127
OPERATION WHEN INTELLIGENT KEY IS
CARRIED ...........................................................127
OPERATION WHEN KEY SLOT IS USED ........128
PUSH-BUTTON IGNITION SWITCH OPERA-
TION PROCEDURE ..........................................128
CAN Communication System Description ............129
CAN Communication Unit .....................................129
Schematic .............................................................130
Wiring Diagram — ENG/ST — ..............................132
Terminals and Reference Value for Intelligent Key
Unit ........................................................................141
Terminals and Reference Value for Steering Lock
Unit ........................................................................145
Terminals and Reference Value for BCM ..............145
Terminals and Reference Value for IPDM E/R ......146
Terminals and Reference Value for PDU ..............147
Work Flow .............................................................148
CONSULT-II Functions (INTELLIGENT KEY) .......150
CONSULT-II Inspection Procedure .......................150
BASIC OPERATION ..........................................150
CONSULT-II Application Items ..............................150
SELF-DIAGNOSTIC RESULTS .........................150
DATA MONITOR ................................................151
WORK SUPPORT .............................................152
ACTIVE TEST ....................................................153
DTC B2013 STRG COMM 1 .................................155
DIAGNOSIS DESCRIPTION .............................155
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ..................................155
SELF-DIAGNOSTIC LOGIC ..............................155
DIAGNOSTIC PROCEDURE .............................155
DTC B2551 STEERING LOCK UNIT ....................157
DIAGNOSIS DESCRIPTION .............................157
TERMINALS AND REFERENCE VALUE ..........157
SELF-DIAGNOSTIC LOGIC ..............................158
DIAGNOSTIC PROCEDURE .............................158
DTC B2552 INTELLIGENT KEY ...........................161
DIAGNOSIS DESCRIPTION .............................161
DTC B2553 IGN POWER CIRCUIT ......................161
DIAGNOSIS DESCRIPTION .............................161
TERMINAL AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ..................................161
CONSULT-II DATA MONITOR STANDARD
VALUE ...............................................................161
SELF-DIAGNOSTIC LOGIC ..............................162
DIAGNOSTIC PROCEDURE .............................162
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DIAGNOSIS DESCRIPTION ............................. 162
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ................................. 163
CONSULT-II DATA MONITOR STANDARD
VALUE ............................................................... 163
SELF-DIAGNOSTIC LOGIC ............................. 163
DIAGNOSTIC PROCEDURE ............................ 164
DTC B2555 STOP LAMP CIRCUIT ..................... 165
DIAGNOSIS DESCRIPTION ............................. 165
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT INPUT ...................... 165
CONSULT-II DATA MONITOR STANDARD
VALUE ............................................................... 165
SELF-DIAGNOSTIC LOGIC ............................. 165
DIAGNOSTIC PROCEDURE ............................ 166
DTC B2556 ENG START SW .............................. 166
DIAGNOSIS DESCRIPTION ............................. 166
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ................................. 166
SELF-DIAGNOSTIC LOGIC ............................. 166
DIAGNOSTIC PROCEDURE ............................ 167
DTC B2557 VEHICLE SPEED ............................. 167
DIAGNOSIS DESCRIPTION ............................. 167
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ................................. 168
SELF-DIAGNOSTIC LOGIC ............................. 168
DIAGNOSTIC PROCEDURE ............................ 168
DTC B2558 SHIFT POSITION ............................. 170
DIAGNOSIS DESCRIPTION ............................. 170
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ................................. 170
SELF-DIAGNOSTIC LOGIC ............................. 170
DIAGNOSTIC PROCEDURE ............................ 170
DTC B2559 PDU .................................................. 172
DIAGNOSIS DESCRIPTION ............................. 172
DTC B2560 START POW SUP CIRC .................. 172
DIAGNOSIS DESCRIPTION ............................. 172
TERMINALS AND REFERENCE VALUE ......... 173
SELF-DIAGNOSTIC LOGIC ............................. 173
DIAGNOSTIC PROCEDURE ............................ 173
DTC B2562 LOW VOLTAGE ................................ 175
DIAGNOSIS DESCRIPTION ............................. 175
TERMINALS AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ................................. 175
SELF-DIAGNOSTIC LOGIC ............................. 175
DIAGNOSTIC PROCEDURE ............................ 175
DTC B2563 HI VOLTAGE .................................... 176
DIAGNOSIS DESCRIPTION ............................. 176
TERMINAL AND REFERENCE VALUE FOR
INTELLIGENT KEY UNIT ................................. 176
SELF-DIAGNOSTIC LOGIC ............................. 176
DIAGNOSTIC PROCEDURE ............................ 177
Trouble Diagnosis Symptom Chart 1 ................... 177
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) .......................................................... 177
Trouble Diagnosis Symptom Chart 2 ................... 178
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) .......................................................... 178Trouble Diagnosis Symptom Chart 3 ....................178
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) ...........................................................178
Check CAN Communication System ....................179
Check Push-Button Ignition Switch ......................179
Check Inside Key Antenna ...................................181
Check Remote Keyless Entry Receiver ................183
Check Key Switch Built In Key Slot ......................184
Check NATS Antenna Amp. Built In Key Slot .......186
DOOR ......................................................................188
Fitting Adjustment .................................................188
FRONT DOOR ..................................................188
REAR DOOR .....................................................188
STRIKER ADJUSTMENT ..................................189
Removal and Installation of Front Door ................189
REMOVAL .........................................................189
INSTALLATION .................................................190
Removal and Installation of Rear Door .................190
REMOVAL .........................................................190
INSTALLATION .................................................191
Door Weatherstrip ................................................192
FRONT DOOR ..................................................192
REMOVAL .........................................................192
INSTALLATION .................................................192
REAR DOOR .....................................................193
REMOVAL .........................................................193
INSTALLATION .................................................193
FRONT DOOR LOCK .............................................194
Component Structure ............................................194
Removal and Installation ......................................194
REMOVAL .........................................................194
INSTALLATION .................................................197
REAR DOOR LOCK ...............................................198
Component Structure ............................................198
Removal and Installation ......................................198
REMOVAL .........................................................198
INSTALLATION .................................................200
TRUNK LID .............................................................201
Fitting Adjustment .................................................201
Removal and Installation of Trunk Lid Assembly ..202
REMOVAL .........................................................202
INSTALLATION .................................................203
Removal and Installation of Trunk Lid Stay ..........203
REMOVAL .........................................................203
INSTALLATION .................................................203
Removal and Installation of Trunk Lid Lock ..........204
REMOVAL .........................................................204
INSTALLATION .................................................204
Removal and Installation of Trunk Lid Striker .......205
REMOVAL .........................................................205
INSTALLATION .................................................205
Removal and Installation of Trunk Lid Weatherstrip .206
REMOVAL .........................................................206
INSTALLATION .................................................206
TRUNK LID OPENER .............................................207
Component Parts and Harness Connector Location .207
System Description ...............................................208
TRUNK LID OPENER OPERATION .................208
Wiring Diagram —TLID— .....................................209
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BL-4Revision: 2007 April2007 M35/M45 Terminals and Reference Value for BCM ..............211
CONSULT-II Function (BCM) ................................212
CONSULT-II START PROCEDURE ..................212
DATA MONITOR ................................................212
ACTIVE TEST ...................................................212
Trouble Diagnosis .................................................213
TRUNK DOSE NOT OPEN WITH TRUNK LID
OPENER SWITCH / WITH INTELLIGENT KEY .213
VEHICLE SECURITY (THEFT WARNING) SYSTEM .217
Component Parts and Harness Connector Location .217
System Description ...............................................219
DESCRIPTION ..................................................219
POWER SUPPLY AND GROUND CIRCUIT .....220
INITIAL CONDITION TO ACTIVATE THE SYS-
TEM ...................................................................220
VEHICLE SECURITY SYSTEM ALARM OPER-
ATION ................................................................221
VEHICLE SECURITY SYSTEM DEACTIVATION .221
PANIC ALARM OPERATION .............................221
CAN Communication System Description ............221
CAN Communication Unit .....................................221
Schematic .............................................................222
Wiring Diagram — VEHSEC — ............................223
Terminals and Reference Value of BCM ...............229
Terminals and Reference Value of IPDM E/R .......229
CONSULT-II Function (BCM) ................................230
BASIC OPERATION ..........................................230
CONSULT-II APPLICATION ITEM .....................230
Trouble Diagnosis Work Flow ...............................231
Preliminary Check ................................................231
Trouble Diagnosis Symptom Chart .......................233
Diagnostic Procedure 1 ........................................234
DOOR SWITCH CHECK ...................................234
HOOD SWITCH CHECK ...................................237
TRUNK ROOM LAMP SWITCH CHECK ..........239
Diagnostic Procedure 2 ........................................241
SECURITY INDICATOR LAMP CHECK ............241
Diagnostic Procedure 3 ........................................242
FRONT DOOR KEY CYLINDER SWITCH
CHECK ..............................................................242
Diagnostic Procedure 4 ........................................242
VEHICLE SECURITY HORN ALARM CHECK . 242
Diagnostic Procedure 5 ........................................243
VEHICLE SECURITY HEADLAMP ALARM
CHECK ..............................................................243
Diagnostic Procedure 6 ........................................243
DOOR LOCK AND UNLOCK SWITCH CHECK .243
Diagnostic Procedure 7 ........................................243
VEHCLE SECURITY HAZARD LAMP ALARM
CHECK ..............................................................243
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ......................................................................244
Component Parts and Harness Connector Location .244
System Description ...............................................246
DESCRIPTION ..................................................246
PRECAUTIONS FOR KEY REGISTRATION ....246
SECURITY INDICATOR ....................................246
Operation Description ...........................................247
SYSTEM DIAGRAM ..........................................247OPERATION WHEN INSERTING TO KEY SLOT .247
OPERATION WHEN INTELLIGENT KEY IS
CARRIED ...........................................................247
PUSH-BUTTON IGNITION SWITCH OPERA-
TION PROCEDURE ..........................................247
ECM Re-Communicating Function .......................248
Schematic .............................................................250
Wiring Diagram — NATS — ..................................252
Terminals and Reference Value for Intelligent Key
Unit ........................................................................260
Terminals and Reference Value for Steering Lock
Unit ........................................................................262
Terminals and Reference Value for BCM ..............263
Terminals and Reference Value for IPDM E/R ......263
Terminals and Reference Value for PDU ..............264
CONSULT-II ..........................................................265
CONSULT-II INSPECTION PROCEDURE ........265
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ..................................................................266
HOW TO READ SELF-DIAGNOSTIC RESULTS .267
“NATS V5.0” SELF-DIAGNOSTIC RESULTS
ITEM CHART .....................................................268
“NATS BCM OR S/ENT” SELF-DIAGNOSTIC
RESULTS ITEM CHART ....................................268
“NATS I-KEY” SELF-DIAGNOSTIC RESULTS
ITEM CHART .....................................................269
Work Flow .............................................................269
Trouble Diagnoses Flow Chart for IVIS (NATS) ....272
Symptom Chart for Security Indicator ...................274
CONDITIONS OF VEHICLE (OPERATING CON-
DITIONS) ...........................................................274
Check Security Indicator Harness .........................274
DTC P1612 CHAIN of ECM-IMMU .......................275
DTC P1611 ID DISCORD, IMM-ECM ...................277
Removal and Installation of Key Slot ....................277
REMOVAL ..........................................................277
INSTALLATION ..................................................277
INTEGRATED HOMELINK TRANSMITTER ...........278
Wiring Diagram —TRNSCV— ..............................278
Trouble Diagnoses ................................................279
DIAGNOSTIC PROCEDURE .............................279
BODY REPAIR ........................................................281
Body Exterior Paint Color ......................................281
Body Component Parts .........................................282
UNDERBODY COMPONENT PARTS ...............282
BODY COMPONENT PARTS ............................284
Corrosion Protection .............................................286
DESCRIPTION ..................................................286
UNDERCOATING ..............................................287
Body Sealing .........................................................288
DESCRIPTION ..................................................288
Body Construction .................................................291
BODY CONSTRUCTION ...................................291
Body Alignment .....................................................292
BODY CENTER MARKS ...................................292
PANEL PARTS MATCHING MARKS .................293
DESCRIPTION ..................................................294
ENGINE COMPARTMENT ................................295
UNDERBODY ....................................................297
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PRECAUTIONS
Revision: 2007 April2007 M35/M45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS002B4
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverNIS001WB
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNIS001WC
NOTE:
This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
PIIB3706J
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PRECAUTIONS
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3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precautions for WorkNIS001WD
After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operational.
Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
Page 942 of 4647
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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SQUEAK AND RATTLE TROUBLE DIAGNOSISPFP:00000
Work FlowNIS001WG
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs.Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-13, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
placing a piece of paper between components that you suspect are causing the noise.
looking for loose components and contact marks.
Refer to BL-11, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100×135 mm (3.94×5.31 in)/76884-71L01: 60×85 mm (2.36×3.35 in)/76884-
71L02: 15×25 mm (0.59×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50×50 mm (1.97×1.97 in)/73982-
50Y00: 10 mm (0.39 in) thick, 50×50 mm (1.97×1.97 in)
Page 944 of 4647
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS001WH
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
Page 945 of 4647
BL-12
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Page 949 of 4647
BL-16
HOOD
Revision: 2007 April2007 M35/M45
1. Check the clearance and the surface height between the hood and each part by visual and tactile feeling.
(Fitting standard dimension in the table below should be satisfied.)
* Unit: mm (in)
2. In case out of specification, adjust them according to the procedures shown below.
3. Remove the hood lock and adjust the height by rotating the
bumper rubber until the hood becomes 1 to1.5 mm (0.04 to
0.059 in) lower than the fender.
4. Temporarily tighten the hood lock, and position by engaging it with the hood striker. Check the lock and
striker for looseness and adjust the clearance and evenness by the striker to satisfy the specification.
5. Adjust A and B shown in the figure to the following value with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height or the hood pressed lightly (approx. 29 N (3 kg)).
6. After adjustment tighten lock bolts to the specified torque.
1. Hood hinge 2. Hood lock assembly 3. Hood assembly
4. Hood top molding 5. Bumper fascia assembly 6. Headlamp
7. Front fender
Parts Standard Right/left clearance (MAX)
A – Aa Clearance 0.5 - 1.2 (0.02 -0.05) —
e Surface height 0.5 - 2.5 (0.02 - 0.10) —
B – Bb Clearance 1.5 - 5.5 (0.06 - 0.22) 2.5 (0.01)
f Surface height -1.0 - 3.0 (-0.04 - 0.12) 2.0 (0.08)
C – Cc Clearance 1.5 - 5.5 (0.06 - 0.22) 2.0 (0.08)
g Surface height -1.0 - 3.0 (-0.40 - 0.12) 2.0 (0.08)
D – Dd Clearance 2.0 - 5.0 (0.08 - 0.20) 1.5 (0.06)
h Surface height -1.0 - 1.0 (-0.04 - 0.04) 1.5 (0.06)
PIIB3872J
1. Hood striker 2. Primary latch 3. Secondary striker
4. Secondary latch
A : 20 mm (0.79 in)
B : 6.8 mm (0.27 in)
PIIB5794E