engine INFINITI M35 2007 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2007, Model line: M35, Model: INFINITI M35 2007Pages: 4647, PDF Size: 93.69 MB
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SERVICE DATA AND SPECIFICATIONS (SDS)
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Vehicle Speed at Which Lock-Up Occurs/ReleasesNCS001RF
2WD MODELS
At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
At half throttle, the accelerator opening is 4/8 of the full opening.
At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
At half throttle, the accelerator opening is 4/8 of the full opening.
AWD MODELS
At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
At half throttle, the accelerator opening is 4/8 of the full opening.
Stall SpeedNCS001RG
Line PressureNCS001RH
A/T Fluid Temperature SensorNCS001RI
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 53 - 61 (33 - 38) 50 - 58 (31 - 36)
Half throttle 196 - 204 (122 - 127) 138 - 146 (86 - 91)
Engine model VK45DE
Throttle positionVehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 67 - 75 (42 - 47) 50 - 58 (31 - 36)
Half throttle 181 - 189 (112 - 117) 160 - 168 (99 - 104)
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
Lock-up ON Lock-up OFF
Closed throttle 51 - 59 (32 - 37) 48 - 56 (30 - 35)
Half throttle 188 - 196 (117 - 122) 132 - 140 (82 - 87)
Engine model Stall speed
VQ35DE 2,650 - 2,950 rpm
VK45DE 2,260 - 2,560 rpm
Engine speedLine pressure [kPa (kg/cm
2 , psi)]
“R” position “D”, “M” positions
At idle speed 425 - 465 (4.3 - 4.7, 62 - 67) 379 - 428 (3.9 - 4.4, 55 - 62)
At stall speed 1,605 - 1,950 (16.4 - 19.9, 233 - 283) 1,310 - 1,500 (13.4 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) Resistance (Approx.)
ATF TEMP SE 10°C (32°F) 3.3 V 15 kΩ
20°C (68°F) 2.7 V 6.5 kΩ
80°C (176°F) 0.9 V 0.9 kΩ
ATF TEMP SE 20°C (32°F) 3.3 V 10 kΩ
20°C (68°F) 2.5 V 4 kΩ
80°C (176°F) 0.7 V 0.5 kΩ
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ATC-2Revision: 2007 April2007 M35/M45 AUTO SWITCH ................................................... 34
DEFROSTER (DEF) SWITCH ............................. 34
UPPER VENT SWITCH ...................................... 34
A/C SWITCH ....................................................... 35
FAN SWITCHES .................................................. 35
OFF SWITCH ...................................................... 35
REAR WINDOW DEFOGGER SWITCH ............. 35
INTAKE SWITCH ................................................. 35
DUAL SWITCH .................................................... 35
Control Operation (Rear Control Switch) ................ 35
AUTO SWITCH ................................................... 35
FAN SWITCH ...................................................... 35
REAR TEMPERATURE CONTROL SWITCH ..... 36
Fail-Safe Function .................................................. 36
Discharge Air Flow ................................................. 37
System Description ................................................. 38
SWITCHES AND THEIR CONTROL FUNCTION ... 38
CAN Communication System Description .............. 39
TROUBLE DIAGNOSIS ............................................ 40
CONSULT-II Function (ECM) .................................. 40
CONSULT-II BASIC OPERATION ....................... 40
DATA MONITOR .................................................. 40
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 40
WORK FLOW ...................................................... 40
SYMPTOM TABLE .............................................. 41
Component Parts and Harness Connector Location ... 42
ENGINE COMPARTMENT .................................. 42
PASSENGER COMPARTMENT .......................... 43
Schematic ............................................................... 44
Wiring Diagram —A/C— ......................................... 46
Auto Amp. Terminals and Reference Value ............ 54
PIN CONNECTOR TERMINAL LAYOUT ............ 54
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ........................ 54
Self-diagnosis Function .......................................... 56
DESCRIPTION .................................................... 56
FUNCTION CONFIRMATION PROCEDURE ...... 57
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................... 63
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................... 64
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION ................................................. 64
Operational Check .................................................. 65
CHECKING MEMORY FUNCTION ..................... 65
CHECKING BLOWER ......................................... 65
CHECKING DISCHARGE AIR (MODE SWITCH
AND DEF SWITCH) ............................................ 65
CHECKING DISCHARGE AIR (UPPER VENT
SWITCH) ............................................................. 66
CHECKING INTAKE AIR ..................................... 66
CHECKING TEMPERATURE DECREASE ......... 66
CHECKING TEMPERATURE INCREASE .......... 66
CHECKING A/C SWITCH ................................... 66
CHECKING AUTO MODE ................................... 66
Power Supply and Ground Circuit for Auto Amp. ... 67
INSPECTION FLOW ........................................... 67
COMPONENT DESCRIPTION ............................ 68DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 68
Rear Control Switch Circuit ..................................... 70
DIAGNOSIS PROCEDURE FOR REAR CON-
TROL SWITCH .................................................... 70
LAN System Circuit ................................................. 71
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 71
Mode Door Motor Circuit ......................................... 76
INSPECTION FLOW ............................................ 76
SYSTEM DESCRIPTION ..................................... 77
COMPONENT DESCRIPTION ............................ 78
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ................................................................ 78
Upper Ventilator Door Motor Circuit ........................ 79
INSPECTION FLOW ............................................ 79
SYSTEM DESCRIPTION ..................................... 80
COMPONENT DESCRIPTION ............................ 81
DIAGNOSIS PROCEDURE FOR UPPER VEN-
TILATOR DOOR MOTOR .................................... 81
Air Mix Door Motor Circuit ....................................... 82
INSPECTION FLOW ............................................ 82
SYSTEM DESCRIPTION ..................................... 83
COMPONENT DESCRIPTION ............................ 84
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ................................................................ 84
Air Mix Door Motor PBR Circuit .............................. 84
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR ....................................................... 84
Intake Door Motor Circuit ........................................ 85
INSPECTION FLOW ............................................ 85
SYSTEM DESCRIPTION ..................................... 86
COMPONENT DESCRIPTION ............................ 87
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ................................................................ 87
Blower Motor Circuit ................................................ 88
INSPECTION FLOW ............................................ 88
SYSTEM DESCRIPTION ..................................... 89
COMPONENT DESCRIPTION ............................ 90
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ................................................................ 90
COMPONENT INSPECTION ............................... 92
Magnet Clutch Circuit .............................................. 93
INSPECTION FLOW ............................................ 93
SYSTEM DESCRIPTION ..................................... 94
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH .............................................................. 94
COMPONENT INSPECTION ............................... 97
Insufficient Cooling .................................................. 98
INSPECTION FLOW ............................................ 98
PERFORMANCE TEST DIAGNOSIS ................100
PERFORMANCE CHART ..................................102
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE .................................................................104
DIAGNOSIS PROCEDURE FOR INSUFFI-
CIENT COOLING ...............................................106
Insufficient Heating ...............................................108
INSPECTION FLOW ..........................................108
Noise .....................................................................109
INSPECTION FLOW ..........................................109
Self-diagnosis .......................................................110
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Revision: 2007 April2007 M35/M45 INSPECTION FLOW .......................................... 110
Memory Function ................................................. . 111
INSPECTION FLOW ......................................... . 111
Ambient Sensor Circuit ......................................... 112
COMPONENT DESCRIPTION .......................... 112
AMBIENT TEMPERATURE INPUT PROCESS .. 112
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR ............................................................ 112
COMPONENT INSPECTION ............................. 114
In-vehicle Sensor Circuit ....................................... 115
COMPONENT DESCRIPTION .......................... 115
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ............................................................ 116
COMPONENT INSPECTION ............................. 117
Sunload Sensor Circuit ......................................... 118
COMPONENT DESCRIPTION .......................... 118
SUNLOAD INPUT PROCESS ........................... 118
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ............................................................ 118
COMPONENT INSPECTION ............................ 120
Intake Sensor Circuit ............................................ 121
COMPONENT DESCRIPTION ......................... 121
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR .................................................................. 121
COMPONENT INSPECTION ............................ 122
CONTROLLER ....................................................... 123
Removal and Installation of Multifunction Switch . 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 123
AUTO AMP ............................................................. 124
Removal and Installation of Unified Meter and A/C
Auto Amp. ............................................................ 124
REMOVAL ......................................................... 124
INSTALLATION ................................................. 124
AMBIENT SENSOR ................................................ 125
Removal and Installation ...................................... 125
REMOVAL ......................................................... 125
INSTALLATION ................................................. 125
IN-VEHICLE SENSOR ............................................ 126
Removal and Installation ...................................... 126
REMOVAL ......................................................... 126
INSTALLATION ................................................. 126
SUNLOAD SENSOR .............................................. 127
Removal and Installation ...................................... 127
REMOVAL ......................................................... 127
INSTALLATION ................................................. 127
INTAKE SENSOR ................................................... 128
Removal and Installation ...................................... 128
REMOVAL ......................................................... 128
INSTALLATION ................................................. 128
BLOWER UNIT ....................................................... 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
Disassembly and Assembly ................................. 130
BLOWER MOTOR .................................................. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSTALLATION ................................................. 131INTAKE DOOR MOTOR .........................................132
Removal and Installation ......................................132
REMOVAL .........................................................132
INSTALLATION .................................................132
IN-CABIN MICROFILTER .......................................133
Removal and Installation ......................................133
FUNCTION ........................................................133
REPLACEMENT TIMING ..................................133
REPLACEMENT PROCEDURES .....................133
HEATER & COOLING UNIT ASSEMBLY ...............134
Removal and Installation ......................................134
REMOVAL .........................................................134
INSTALLATION .................................................135
Disassembly and Assembly ..................................137
MODE DOOR MOTOR ............................................139
Removal and Installation ......................................139
REMOVAL .........................................................139
INSTALLATION .................................................139
AIR MIX DOOR MOTOR .........................................140
Removal and Installation ......................................140
REMOVAL .........................................................140
INSTALLATION .................................................140
UPPER VENTILATOR DOOR MOTOR ..................141
Removal and Installation ......................................141
REMOVAL .........................................................141
INSTALLATION .................................................141
HEATER CORE .......................................................142
Removal and Installation ......................................142
REMOVAL .........................................................142
INSTALLATION .................................................142
DUCTS AND GRILLES ...........................................143
Removal and Installation ......................................143
COMPONENT LAYOUT ....................................143
REMOVAL .........................................................145
INSTALLATION .................................................149
REFRIGERANT LINES ...........................................150
HFC-134a (R-134a) Service Procedure ...............150
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................150
Components .........................................................152
VQ35DE ............................................................152
VK45DE .............................................................153
Removal and Installation of Compressor ..............153
REMOVAL .........................................................153
INSTALLATION .................................................156
Check Disc to Pulley Clearance ...........................156
Removal and Installation of Low-pressure Flexible
Hose and Pipe ......................................................157
REMOVAL .........................................................157
INSTALLATION .................................................157
Removal and Installation of High-pressure Flexible
Hose .....................................................................158
REMOVAL .........................................................158
INSTALLATION .................................................159
Removal and Installation of High-pressure Pipe 1
(Engine Compartment) .........................................159
REMOVAL .........................................................159
INSTALLATION .................................................160
Removal and Installation of Low-pressure Pipe 1
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ATC-4Revision: 2007 April2007 M35/M45 and High-pressure Pipe 2 .....................................161
REMOVAL .........................................................161
INSTALLATION ..................................................162
Removal and Installation of Liquid Tank ...............163
DISASSEMBLY AND ASSEMBLY .....................163
REMOVAL .........................................................163
INSTALLATION ..................................................164
Removal and Installation of Condenser ................164
REMOVAL .........................................................164
INSTALLATION ..................................................166
Removal and Installation of Refrigerant Pressure
Sensor ..................................................................166
REMOVAL .........................................................166
INSTALLATION ..................................................166
Removal and Installation of Evaporator ................167
REMOVAL .........................................................167
INSTALLATION ..................................................167Removal and Installation of Expansion Valve .......168
REMOVAL ..........................................................168
INSTALLATION ..................................................168
Checking for Refrigerant Leaks ............................169
Checking System for Leaks Using the Fluorescent
Leak Detector ........................................................169
Dye Injection .........................................................169
Electrical Leak Detector ........................................170
PRECAUTIONS FOR HANDLING LEAK
DETECTOR .......................................................170
CHECKING PROCEDURE ................................171
SERVICE DATA AND SPECIFICATIONS (SDS) ....173
Compressor ..........................................................173
Lubricant ...............................................................173
Refrigerant ............................................................173
Engine Idling Speed ..............................................173
Belt Tension ..........................................................173
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PRECAUTIONS
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After compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
After replacing the compressor magnet clutch, apply voltage to the new one and check for normal
operation.
Precautions for Service EquipmentNJS000FU
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRICAL LEAK DETECTOR
Be certain to follow the manufacturer’s instructions for tester operation and tester maintenance.
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched off
after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as follows.
Usually vacuum pumps have a manual isolator valve as part of
the pump. Close this valve to isolate the service hose from the
pump.
For pumps without an isolator, use a hose equipped with a man-
ual shut-off valve near the pump end. Close the valve to isolate
the hose from the pump.
If the hose has an automatic shut-off valve, disconnect the hose
from the pump. As long as the hose is connected, the valve is
open and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under no vacuum condition. Such valves may restrict the pump’s
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified lubricants.
RHA270DA
SHA533D
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PRECAUTIONS
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Precautions for Leak Detection DyeNJS000FV
The A/C system contains a fluorescent leak detection dye used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
The fluorescent dye leak detector is not a replacement for an electrical leak detector (SST: J-41995). The
fluorescent dye leak detector should be used in conjunction with an electrical leak detector (SST: J-41995)
to pin-point refrigerant leaks.
For the purpose of safety and customer’s satisfaction, read and follow all manufacture’s operating instruc-
tions and precautions prior to performing the work.
A compressor shaft seal should not necessarily be repaired because of dye seepage. The compressor
shaft seal should only be repaired after confirming the leak with an electrical leak detector (SST: J-41995).
Always remove any remaining dye from the leak area after repairs are completed to avoid a misdiagnosis
during a future service.
Never allow dye to come into contact with painted body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluorescent dye left on a surface for an extended period
of time cannot be removed.
Never spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
Never use more than one refrigerant dye bottle (1/4 ounce /7.4 cc) per A/C system.
Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R-12) A/C systems are different. Never use
HFC-134a (R-134a) leak detection dye in CFC-12 (R-12) A/C system, or CFC-12 (R-12) leak detection
dye in HFC-134a (R-134a) A/C system, or A/C system damage may result.
The fluorescent properties of the dye will remain for three years or a little over unless a compressor mal-
function occurs.
IDENTIFICATION
NOTE:
Vehicles with factory installed fluorescent dye have a green label.
Vehicles without factory installed fluorescent dye have a blue label.
IDENTIFICATION LABEL FOR VEHICLE
Vehicles with factory installed fluorescent dye have the identification label on the front side of hood.
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ATC-26
LUBRICANT
Revision: 2007 April2007 M35/M45
LUBRICANTPFP:KLG00
Maintenance of Lubricant Quantity in CompressorNJS000G3
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refrigerant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
Lack of lubricant: May lead to a seized compressor.
Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1. CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
A/C system works properly.
There is no evidence of a large amount of lubricant leakage.
CAUTION:
If excessive lubricant leakage is noted, never perform the lubricant return operation.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS
1. Start the engine, and set to the following conditions:
–Engine speed: Idling to 1,200 rpm
–A/C switch: ON
–Blower speed: Max. position
–Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
–Intake position: Recirculation (REC)
2. Perform lubricant return operation for about 10 minutes.
3. Stop the engine.
>> GO TO 3.
3. CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> GO TO AT C - 2 7 , "LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACE-
MENT" .
NO >> GO TO AT C - 2 7 , "
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACE-
MENT EXCEPT COMPRESSOR" . Name : Nissan A/C System Oil Type S
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AIR CONDITIONER CONTROL
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Stop signal:
At the end of each transmission, a stop operation, in-operation, or internal malfunction message is delivered to
the unified meter and A/C amp. This completes one data transmission and control cycle.
AIR MIX DOOR CONTROL (AUTOMATIC TEMPERATURE CONTROL)
The air mix doors are automatically controlled so that in-vehicle temperature is maintained at a predetermined
value by the temperature setting, ambient temperature, in-vehicle temperature and amount of sunload.
FAN SPEED CONTROL
Blower speed is automatically controlled by the temperature setting, ambient temperature, in-vehicle tempera-
ture, intake temperature, amount of sunload and air mix door position.
With pressing AUTO switch, the blower motor starts to gradually increase air flow volume.
When engine coolant temperature is low, the blower motor operation is delayed to prevent cool air from flow-
ing.
INTAKE DOOR CONTROL
The intake doors are automatically controlled by the temperature setting, ambient temperature, in-vehicle tem-
perature, intake temperature, amount of sunload and ON/OFF operation of the compressor.
MODE DOOR CONTROL
The mode doors are automatically controlled by the temperature setting, ambient temperature, in-vehicle tem-
perature, intake temperature and amount of sunload.
UPPER VENTILATOR DOOR CONTROL
The upper ventilator door is automatically controlled by the mode setting, and amount of sunload.
RJIA4019E
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ATC-40
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSISPFP:00004
CONSULT-II Function (ECM)NJS000GD
CONSULT-II can display each diagnosis item using the diagnosis test modes shown following.
CONSULT-II BASIC OPERATION
Refer to GI-38, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “ENGINE” on “SELECT SYSTEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch “SELECTION FROM MENU” on “DATA MONITOR” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
How to Perform Trouble Diagnosis for Quick and Accurate RepairNJS000GE
WORK FLOW
System part Check item, diagnosis mode Description
ECM Data monitor Displays ECM input data in real time.
Monitor item name
“operation or unit”Contents
AIR COND SIG “ON/OFF” Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal.
HEATER FAN SW “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower fan motor switch signal.
IGNITION SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” status as judged from ignition switch signal.
AC PRESS SEN “V”Displays “Refrigerant pressure sensor for voltage” status as inputted from refrigerant pressure sen-
sor.
*1ATC-65, "Operational Check"
SHA900E
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ATC-42
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Component Parts and Harness Connector LocationNJS000GF
ENGINE COMPARTMENT
RJIA4030E