fuel pump INFINITI M35 2007 Factory User Guide

EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2007 April2007 M35/M45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS004SF
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:

Put a “CAUTION: FLAMMABLE” sign in workshop.

Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.

Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:

Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-88, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.

Always replace O-ring when the fuel gauge retainer is removed.

Do not kink or twist hose and tube when they are installed.

Do not tighten hose and clamps excessively to avoid damaging hoses.

After installation, run engine and check for fuel leaks at connection.

Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-49
[VQ35DE]
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Revision: 2007 April2007 M35/M45
7. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-49, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >>INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component InspectionNBS004SH
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
SEF665U

EC-50
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2007 April2007 M35/M45
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
PBIB1035E
PBIB1035E

BASIC SERVICE PROCEDURE
EC-89
[VQ35DE]
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EC
Revision: 2007 April2007 M35/M45
Without CONSULT-II
1. Remove fuel pump fuse (1) located in IPDM E/R (2).
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because Y50 models do not have fuel return system.

Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-88, "
FUEL PRESSURE RELEASE" .
2. Install the inline fuel quick disconnected fitting between fuel
damper and fuel injector tube.
3. Connect the fuel pressure test gauge (quick connector adapter
hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
PBIB2697E
At idling:
Approximately 350 kPa (3.57 kg/cm2 , 51 psi)
PBIB1571E

TROUBLE DIAGNOSIS
EC-97
[VQ35DE]
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EC
Revision: 2007 April2007 M35/M45
*: With ICC models2

P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater

P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater

P0075 P0081 Intake valve timing control solenoid valve

P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1

P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2

P0441 EVAP control system purge flow monitoring

P0443 P0444 P0445 EVAP canister purge volume control solenoid valve

P0447 P0448 EVAP canister vent control valve

P0451 P0452 P0453 EVAP control system pressure sensor

P0550 Power steering pressure sensor

P0603 ECM power supply

P0710 P0717 P0720 P0725 P0740 P0744 P0745 P1705 P1715 P1730 P1752 P1754 P1757 P1759 P1762 P1764
P1767 P1769 P1772 P1774 A/T related sensors, solenoid valves and switches

P1217 Engine over temperature (OVERHEAT)

P1220 Fuel pump control module

P1805 Brake switch

P2100 P2103 Throttle control motor relay

P2101 Electric throttle control function

P2118 Throttle control motor
3

P0011 P0021 Intake valve timing control

P0171 P0172 P0174 P0175 Fuel injection system function

P0300 - P0306 Misfire

P0420 P0430 Three way catalyst function

P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)

P0455 EVAP control system (GROSS LEAK)

P0506 P0507 Idle speed control system

P1148 P1168 Closed loop control

P1211 TCS control unit

P1212 TCS communication line

P1421 Cold start control

P1564 ICC steering switch/ASCD steering switch

P1568 ICC command value*

P1572 ICC brake switch/ASCD brake switch

P1574 ICC vehicle speed sensor/ASCD vehicle speed sensor

P2119 Electric throttle control actuator Priority Detected items (DTC)

TROUBLE DIAGNOSIS
EC-99
[VQ35DE]
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EC
Revision: 2007 April2007 M35/M45
Symptom Matrix ChartNBS004T1
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-675
Fuel pressure regulator system334444444 4EC-88
Fuel injector circuit 11232 22 2EC-669
Evaporative emission system334444444 4EC-39
Air Positive crankcase ventilation sys-
tem
334444444 41EC-51
Incorrect idle speed adjustment 1 1 1 1 1EC-78
Electric throttle control actuator 112332222 2 2EC-
604,EC-
598 ,EC-
610 ,EC-
615
IgnitionIncorrect ignition timing adjustment33111 11 1EC-78
Ignition circuit 11222 22 2EC-691
Main power supply and ground circuit22333 33 23EC-154
Mass air flow sensor circuit
1
122
222 2EC-193,
EC-202
Engine coolant temperature sensor circuit
333EC-214,
EC-226
Air fuel ratio (A/F) sensor 1 circuitEC-234
,
EC-244
,
EC-253
,
EC-262
,
EC-646
Throttle position sensor circuit
22EC-219
,
EC-342
,
EC-518
,
EC-520
,
EC-631
Accelerator pedal position sensor circuit 3 2 1EC-
617,EC-
624 ,EC-
638 ,EC-
486
Knock sensor circuit 2 3EC-359
Crankshaft position sensor (POS) circuit 2 2EC-364

EC-102
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-28
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-31
, LU-
19 , LU-11 ,
LU-15
Oil level (Low)/Filthy oilLU-7
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-14,
CO-18
Thermostat 5CO-29
Water pumpCO-24
Water galleryCO-31
Cooling fan
5CO-22
Coolant level (Low)/Contami-
nated coolantCO-11
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11EC-53 or
BL-244
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

TROUBLE DIAGNOSIS
EC-105
[VQ35DE]
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EC
Revision: 2007 April2007 M35/M45
: Vehicle front
1. Knock sensor 2. Fuel damper 3. Camshaft position sensor (PHASE)
(Bank 1)
4. Fuel injector harness connector 5. Condenser 6. Fuel damper
7. Camshaft position sensor (PHASE)
(Bank 2)8. Fuel pump fuse 9. IPDM E/R
PBIB2788E

EC-110
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
: Vehicle front
1. Fuel level sensor unit and fuel pump
harness connector2. Fuel level sensor unit and fuel pump 3. Fuel pressure regulator
4. Fuel tank temperature sensor 5. FPCM 6. Dropping resistor
PBIB2681E

EC-118
[VQ35DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
33 LGCamshaft position sensor
(PHASE) (bank 1)[Engine is running]

Warm-up condition

Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle1.0 - 4.0V
[Engine is running]

Engine speed: 2,000 rpm1.0 - 4.0V
34 Y/GIntake air temperature sen-
sor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with intake
air temperature.
38 G/RFuel pump control module
(FPCM) check[When cranking engine]Approximately 0V
[Engine is running]

Warm-up condition

Idle speed4 - 6V
39 B/RFuel pump control module
(FPCM)[When cranking engine]0 - 0.5V
[Engine is running]

Warm-up condition

Idle speed8 - 12V
45 VEVAP canister purge vol-
ume control solenoid valve[Engine is running]

Idle speed

Accelerator pedal: Not depressed even
slightly, after engine startingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]

Engine speed: About 2,000 rpm (More than
100 seconds after starting engine)BATTERY VOLTAGE
(11 - 14V)
47 GSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V
48 B/RSensor power supply
(EVAP control system pres-
sure sensor)[Ignition switch: ON]Approximately 5V
49 BYSensor power supply
(Refrigerant pressure sen-
sor, Battery current sensor)[Ignition switch: ON]Approximately 5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB1039E
PBIB1040E
SEC990C
SEC991C