steering INFINITI M35 2007 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2007, Model line: M35, Model: INFINITI M35 2007Pages: 4647, PDF Size: 93.69 MB
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GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: 2007 April2007 M35/M45
Revision: 2007 AprilGENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions Necessary for Steering Wheel Rotation
after Battery Disconnect ........................................... 3
OPERATION PROCEDURE ................................. 3
Precautions for Procedures without Cowl Top Cover ..... 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) (VQ35DE Engine Models) ............. 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) (VK45DE Engine Models) ....................... 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 7
HOSE REMOVAL AND INSTALLATION ............... 7
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for the Environment .............................. 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Relation between Illustrations and Descriptions .... 10
Components ............................................................ 11
SYMBOLS ............................................................ 11
How to Follow Trouble Diagnoses .......................... 12
DESCRIPTION .................................................... 12
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 13
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 14How to Read Wiring Diagrams ............................... 16
CONNECTOR SYMBOLS ................................... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 17
DESCRIPTION .................................................... 18
Abbreviations .......................................................... 24
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 25
How to Check Terminal ........................................... 25
CONNECTOR AND TERMINAL PIN KIT ............ 25
HOW TO PROBE CONNECTORS ...................... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 28
WORK FLOW ...................................................... 28
INCIDENT SIMULATION TESTS ........................ 28
CIRCUIT INSPECTION ....................................... 31
Control Units and Electrical Parts ........................... 36
PRECAUTIONS .................................................. 36
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 39
INSPECTION PROCEDURE .............................. 39
CIRCUIT DIAGRAM ............................................ 40
LIFTING POINT ......................................................... 41
Commercial Service Tools ...................................... 41
Garage Jack and Safety Stand and 2-Pole Lift ....... 41
Board-On Lift .......................................................... 42
TOW TRUCK TOWING ............................................. 43
Tow Truck Towing ................................................... 43
2WD MODELS .................................................... 43
AWD MODELS .................................................... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
FRONT ................................................................ 44
REAR .................................................................. 44
AUTOMATIC TRANSMISSION ........................... 45
TIGHTENING TORQUE OF STANDARD BOLTS .... 46
Tightening Torque Table ......................................... 46
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PRECAUTIONS
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PRECAUTIONSPFP:00001
DescriptionNAS0009A
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NAS0009B
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions Necessary for Steering Wheel Rotation after Battery DisconnectNAS000BI
NOTE:
Before removing and installing any control units, first turn the push-button ignition switch to the LOCK
position, then disconnect both battery cables.
After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT-II.
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HOW TO USE THIS MANUAL
Revision: 2007 April2007 M35/M45
AbbreviationsNAS0007O
The following ABBREVIATIONS are used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1Drive range 1st gear
D
2Drive range 2nd gear
D
3Drive range 3rd gear
D
4Drive range 4th gear
FR, RR Front, Rear
LH, RH Left-Hand, Right-Hand
M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
2
22nd range 2nd gear
2
12nd range 1st gear
1
21st range 2nd gear
1
11st range 1st gear
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TOW TRUCK TOWING
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TOW TRUCK TOWINGPFP:00000
Tow Truck TowingNAS00081
CAUTION:
All applicable state or Provincial (in Canada) laws and local laws regarding the towing operation
must be obeyed.
It is necessary to use proper towing equipment to avoid possible damage to the vehicle during
towing operation. Towing is in accordance with Towing Procedure Manual at dealer.
Always attach safety chains before towing.
When towing, make sure that the transmission, steering system and powertrain are in good order.
If any unit is damaged, dollies must be used.
Never tow an automatic transmission model from the rear (that is backward) with four wheels on
the ground. This may cause serious and expensive damage to the transmission.
2WD MODELS
INFINITI recommends that vehicle be towed with the driving (rear) wheels off the ground or that a dolly be
used as illustrated.
CAUTION:
Never tow automatic transmission models with the rear wheels on the ground or four wheels on
the ground (forward or backward), as this may cause serious and expensive damage to the trans-
mission.
If it is necessary to tow the vehicle with the front wheels raised, always use towing dollies under
the rear wheels.
When towing rear wheel drive models with the front wheels on the ground or on towing dollies:
–Turn the ignition key to the OFF position, and secure the steering wheel in a straight ahead posi-
tion with a rope or similar device.Never secure the steering wheel by turning the ignition key to the
LOCK position. This may damage the steering lock mechanism.
–Move the selector lever to the N (Neutral) position.
When the battery of vehicle equipped with the Intelligent Key system is discharged, your vehicle
should be towed with the front wheels on towing dollies or place the vehicle on a flat bed truck.
If the speed or distance must necessarily be greater, remove the propeller shaft before towing to prevent dam-
age to the transmission.
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TOW TRUCK TOWING
Revision: 2007 April2007 M35/M45
AW D M OD E LS
INFINITI recommends that a dolly be used as illustrated when towing AWD models.
CAUTION:
Never tow AWD models with any of the wheels on the ground as this may cause serious and expen-
sive damage to the powertrain.
Vehicle Recovery (Freeing a Stuck Vehicle) NAS00082
FRONT
Securely install the vehicle recovery hook stored with jacking tools.
Make sure that the hook is properly secured in the stored place after
use.
WARNING:
Stand clear of a stuck vehicle.
Do not spin your tires at high speed. This could cause them
to explode and result in serious injury. Parts of your vehicle
could also overheat and be damaged.
CAUTION:
Tow chains or cables must be attached only to the vehicle
recovery hooks or main structural members of the vehicle.
Otherwise, the vehicle body will be damaged.
Do not use the vehicle tie downs to free a vehicle stuck in sand, snow, mud, etc. Never tow the
vehicle using the vehicle tie downs or recovery hooks.
Always pull the cable straight out from the front of the vehicle. Never pull on the hook at an angle.
Pulling devices should be routed so they do not touch any part of the suspension, steering, brake
or cooling systems.
Pulling devices such as ropes or canvas straps are not recommended for use in vehicle towing or
recovery.
REAR
WARNING:
Rear hook is not available.
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TOW TRUCK TOWING
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AUTOMATIC TRANSMISSION
To tow a vehicle equipped with an automatic transmission, an appropriate vehicle dolly MUST be placed
under the towed vehicle's drive wheels. Always follow the dolly manufacture's recommendations when using
their product.
If the vehicle is stuck in sand, snow, mud, etc., use the following procedure:
1. Turn off the Vehicle Dynamic Control System.
2. Make sure the area in front and behind the vehicle is clear of obstructions.
3. Turn the steering wheel right and left to clear an area around the front tires.
4. Slowly rock the vehicle forward and backward.
Shift back and forth between R (reverse) and D (drive).
Apply the accelerator as little as possible to maintain the rocking motion.
Release the accelerator pedal before shifting between R and D.
Do not spin the tires above 35 mph (55 km/h).
5. If the vehicle can not be freed after a few tries, contact a professional towing service to remove the vehi-
cle.
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IDX-6
ALPHABETICAL INDEX
MMSW - Wiring diagram .................................. AT-168
Mode door control linkage adjustment ATC-78, ATC-81
Mode door motor .............. ATC-76, ATC-79, ATC-139
Molding - See Exterior .............................. EI-25, EI-29
Mud guard - See Exterior .................................... EI-22
Multiport fuel injection (MFI) system .... EC-31, EC-733
Multiport fuel injection precautions ....................... GI-6
N
NATS - Wiring diagram .................................... BL-252
NONDTC - Wiring diagram .............................. AT-187
NVH troubleshooting (EM) .............................. EM-171
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
O
O2H2B1 - Wiring diagram .................. EC-179
, EC-892
O2H2B2 - Wiring diagram .................. EC-181, EC-894
O2S2B1 - Wiring diagram .. EC-277, EC-288, EC-301,
EC-990
, EC-1001, EC-1014
O2S2B2 - Wiring diagram .. EC-279, EC-290, EC-303,
EC-992
, EC-1003, EC-1016
Oil cooler (engine)(VQ35DE) ............................. LU-15
Oil filter(VK45DE) .............................................. LU-30
Oil filter(VQ35DE) .............................................. LU-11
Oil pan (engine)(VK45DE) .............................. EM-187
Oil pan (engine)(VQ35DE) ................................ EM-31
Oil pressure (engine)(VK45DE) ......................... LU-27
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-322
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-19
Oil pump regulator valve (engine)(VK45DE) ..... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-19
Oil seal replacement (engine)(VK45DE) ......... EM-231
Oil seal replacement (engine)(VQ35DE) .......... EM-99
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-14
On board diagnostic system ................ EC-54, EC-756
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-748
Out side mirror ................................................ GW-118
Overheat .......................................... EC-499, EC-1214
P
P/SCKT - Wiring diagram ................................ WW-52
Park/Neutral position switch ............ EC-491, EC-1198
Park/neutral position switch (A/T) .................... AT-113
Parking brake control ........................................... PB-4
Parking lamp ..................................................... LT-248
PCV (positive crankcase ventilation) ... EC-51, EC-753
PGC/V - Wiring diagram .. EC-402, EC-410, EC-1110,
EC-1118
PHASE - Wiring diagram ............................... EC-1084
PHSB1 - Wiring diagram .................................. EC-373
PHSB2 - Wiring diagram .................................. EC-375
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-125
Piston assembly(VK45DE) ............................. EM-263
Piston assembly(VQ35DE) ............................. EM-136
Piston pin inspection(VK45DE) ....................... EM-269
Piston pin inspection(VQ35DE) ...................... EM-141
Piston ring inspection(VK45DE) ..................... EM-270
Piston ring inspection(VQ35DE) ..................... EM-142
Piston to bore clearance(VK45DE) ................. EM-273
Piston to bore clearance(VQ35DE) ................ EM-145
PNP/SW - Wiring diagram . EC-493, EC-1200, AT-114
POS - Wiring diagram ..................... EC-366, EC-1077
POWER - Wiring diagram ................................... PG-5
Power door mirror .............................................. BL-24
Power socket ................................................... WW-52
Power steering fluid level ........................ PS-8, MA-37
Power steering hydraulic pressure .................... PS-30
Power steering oil pump .................................... PS-30
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-14
PRE/SE - Wiring diagram EC-433, EC-439, EC-1141,
EC-1147
Precations for Leak detection dye .................. ATC-15
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-153, AT-172
Pressure switch 2 ............................................ AT-165
Pressure switch 3 .............................. AT-149, AT-174
Pressure switch 5 .............................. AT-157, AT-176
Pressure switch 6 .............................. AT-161, AT-178
Pressure test (A/T) ............................................. AT-55
Propeller shaft ........................................... PR-4, PR-6
Propeller shaft on vehicle service ............. PR-4, PR-6
Propeller shaft vibration ............................ PR-4, PR-6
PS/SEN - Wiring diagram ............... EC-475, EC-1182
R
Radiator(VK45DE) ............................................ CO-43
Radiator(VQ35DE) ............................................ CO-14
Rear axle .......................................................... RAX-5
Rear bumper ....................................................... EI-14
Rear combination lamp removal and installation ..........
LT-265
Rear disc brake .................................................. BR-28
Rear door ............................................ BL-188, GW-65
Rear parcel shelf finisher .................................... EI-42
Rear seat ......................................................... SE-173
Rear seat belt .................................................... SB-31
Rear suspension ............................................... RSU-5
Rear window .................................................... GW-59
Rear window defogger ..................................... GW-71
Refrigerant connection precaution .................... ATC-7
Refrigerant discharging evacuating charging ATC-150
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ALPHABETICAL INDEX
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-150
Refrigerant pressure sensor ........... EC-704, EC-1424,
ATC-97
, ATC-166
Refrigeration cycle ........................................... ATC-20
Removal and installation (A/T) ........... AT-274, AT-278
Removal and installation (Transfer) .................... TF-44
Reverse interlock door mirror ........................... GW-94
Revolution sensor (A/T) ...................... AT-119, AT-263
Rocker cover(VK45DE) ................................... EM-199
Rocker cover(VQ35DE) ..................................... EM-53
Room lamp - See Interior lamp ......................... LT-266
ROOM/L - Wiring diagram ................................ LT-273
RP/SEN - Wiring diagram ................ EC-705, EC-1425
S
SAE J1979 - Service $01 - 09 ............. EC-54
, EC-756
SEAT - Wiring diagram ...................................... SE-99
Seat belt inspection ........................................... SB-32
Seat belt, front ................................................... SB-29
Seat belt, rear .................................................... SB-31
Seat, rear ......................................................... SE-173
Self-diagnosis (Transfer) .................................... TF-22
SEN/PW - Wiring diagram ............... EC-487, EC-1194
SHIFT - Wiring diagram ................................... AT-230
Shift lock system .............................................. AT-229
Shock absorber (rear) ..................................... RSU-10
Side air bag (satellite) sensor .......................... SRS-50
Side curtain air bag .......................................... SRS-47
Side trim .............................................................. EI-37
SMJ (super multiple junction) .......................... PG-109
Spark plug replacement ..................................... MA-27
Spark plug replacement(VQ35DE) .................... MA-20
Spark plug(VK45DE) ....................................... EM-191
Spark plug(VQ35DE) ......................................... EM-45
Specification value ............................. EC-143, EC-847
Speedometer ........................................................ DI-5
Spiral cable ...................................................... SRS-44
SROOF - Wiring diagram .................................. RF-13
SRS - See Supplemental Restraint System ...... SRS-5
SRS - Wiring diagram ...................................... SRS-13
SRS Trouble diagnoses ..................................... SRS-9
Stabilizer bar (rear) ......................................... RSU-17
Stall test (A/T) .................................................... AT-53
Standardized relay ........................................... PG-112
START - Wiring diagram ..................................... SC-9
Starter .................................................................. SC-8
Starting system .................................................... SC-8
Steering gear and linkage inspection ................ MA-36
Steering wheel and column ................... PS-10, PS-13
Steering wheel turning force .............................. PS-10
Stop lamp ......................................................... LT-242
Stop lamp switch ............................. EC-589, EC-1307
STSIG - Wiring diagram .................................. AT-109
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-118, ATC-127
Sunroof .................................................. RF-24, RF-27
Sunshade ............................................................ EI-44
Supplemental Restraint System ....................... SRS-5
Supplemental restraint system - Wiring diagram ..........
SRS-13
Suspension ....................................................... MA-37
Symbols and abbreviations ...................... GI-11, GI-24
System readiness test (SRT) code ...... EC-60, EC-762
T
Tachometer ........................................................... DI-5
Tail lamp ........................................................... LT-248
TCM circuit diagram ........................................... AT-52
TCM inspection table ......................................... AT-89
Thermostat(VK45DE) ....................................... CO-55
Thermostat(VQ35DE) ....................................... CO-29
Three way catalyst function (Bank 1) EC-380, EC-1089
Three way catalyst function (Bank 2) EC-380, EC-1089
Three way catalyst precautions ............................ GI-5
Three way catalyst(VK45DE) .......................... EM-183
Throttle control motor ....................... EC-610, EC-1329
Throttle control motor relay .............. EC-598, EC-1316
Throttle position sensor (TPS) .......... EC-219, EC-342,
EC-518
, EC-520, EC-631, EC-932, EC-1054, EC-1233,
EC-1235
, EC-1350
Throttle valve closed position learning . EC-86, EC-788
Tie-rod ............................................................... PS-19
Timing chain(VK45DE) ................................... EM-203
Timing chain(VQ35DE) ..................................... EM-66
Tire rotation ....................................................... MA-35
TLID - Wiring diagram ...................................... BL-209
Top tether strap child restraint ........................... SB-36
Torque converter installation ............. AT-277, AT-280
Torque convertor clutch solenoid valve AT-126, AT-128
TPS1 - Wiring diagram .................... EC-344, EC-1056
TPS2 - Wiring diagram ...................... EC-221, EC-934
TPS3 - Wiring diagram .................... EC-633, EC-1352
Transfer control unit inspection table ................. TF-20
TRNSCV - Wiring diagram ............................... BL-278
Trouble diagnoses .............................................. GI-12
Trunk lid ........................................................... BL-201
Trunk lid opener - See Trunk lid ...................... BL-207
TURN - Wiring diagram .................................... LT-216
Turn signal lamp ............................................... LT-212
Two trip detection logic ........................ EC-54, EC-756
Tyre pressure monitoring system - trouble diagnoses ..
WT-12
U
Unified meter and A/C amp. ............................... DI-28
Upper link (front susp.) ..................... FSU-16, FSU-34
V
Vacuum hose (brake system) ............................ BR-20
Valve clearance(VK45DE) .............................. EM-224
Valve clearance(VQ35DE) ................................ EM-94
Valve guide ..................................................... EM-109
Valve guide(VK45DE) ..................................... EM-243
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INSTRUMENT PANEL ASSEMBLY
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Removal and Installation of Instrument Panel & PadNIS0025D
REMOVAL
1. Remove cup holder.
Backside pull up.
2. Remove switch finisher.
Disconnect harness connector.
3. Remove A/T console finisher.
Place the selector lever in "D" position.
Remove selector lever knob. Refer to AT- 2 2 2 , "Control Device
Removal and Installation" .
Lift up backside and pull back.
Disconnect harness connector.
4. Remove cluster lid C.
Pull back.
Disconnect harness connector.
1. Cup holder 2. Switch finisher 3. A/T console finisher
4. Cluster lid C 5. Console rear finisher 6. Center console
7. Glove box 8. Instrument passenger lower cover 9. Instrument side finisher (RH)
10. Glove box cover 11. Instrument finisher B 12. Instrument side finisher (LH)
13. Instrument driver lower panel 14. Instrument finisher A 15. Instrument finisher C
16. Cluster lid A 17. Combination meter 18. Steering column cover
19. Upper ventilator gurille 20. Center ventilator grille 21. Multifunction switch
22. Front display unit 23. Audio assembly 24. NAVI C/U
25. Side ventilator grille (RH/LH) 26. Front defroster grille 27. Instrument panel & pad
Pawl Clip Metal clip
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INSTRUMENT PANEL ASSEMBLY
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13. Remove instrument driver lower panel.
Remove hood opener mounting bolt. Refer to BL-18,
"Removal and Installation of Hood Lock Control" .
Pull back.
Disconnect harness connector.
14. Remove instrument finisher A.
Insert a remover into upper space.
15. Remove instrument finisher C.
Insert a remover into upper space
16. Remove cluster lid A
Pull back.
17. Remove combination meter. Refer to DI-27, "
Removal and Installation of Combination Meter" .
18. Remove steering column cover with power tool.
19. Remove upper ventilator grille.Refer to ATC-143, "
DUCTS AND GRILLES" .
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