INFINITI M35 2007 Factory Service Manual

AT-352
ASSEMBLY
Revision: 2007 April2007 M35/M45
iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iv. Install bearing race to output shaft.
v. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to rear extension assembly as shown in
the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
vi. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
vii. Tighten rear extension assembly bolts to the specified torque.
Refer to AT- 2 8 1 , "
Components" .
CAUTION:
Do not reuse self-sealing bolts.
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ASSEMBLY
AT-353
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
b.VK45DE models for 2WD
i. Install seal rings to intermediate shaft.
CAUTION:

Do not reuse seal rings.

Apply petroleum jelly to seal rings.
ii. Install intermediate shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
iii. Apply recommended sealant (Genuine Anaerobic Liquid Gasket
or equivalent. Refer to GI-47, "
Recommended Chemical Prod-
ucts and Sealants" .) to output shaft & companion flange com-
plement as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and output shaft & companion
flange complement mounting surfaces.
iv. Install output shaft & companion flange complement in transmis-
sion case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the output
shaft & companion flange complement.
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AT-354
ASSEMBLY
Revision: 2007 April2007 M35/M45
v. Tighten output shaft & companion flange complement bolts (1)
to the specified torque. Refer to AT- 2 8 1 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (2).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
c.AW D m o d e l s
i. Install seal rings to output shaft.
CAUTION:

Do not reuse seal rings.

Apply petroleum jelly to seal rings.
ii. Install parking gear to output shaft.
iii. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
looks similar. (Thinner end is front side.)
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ASSEMBLY
AT-355
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
iv. Install bearing race to output shaft.
v. Install gasket onto transmission case.
CAUTION:

Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.

Do not reuse gasket.
vi. Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the adapter
case assembly.
vii. Tighten adapter case assembly bolts (1) to the specified torque.
[With bracket (2).] Refer to AT- 2 8 1 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to make sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
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AT-356
ASSEMBLY
Revision: 2007 April2007 M35/M45
27. Install needle bearing in drum support.
CAUTION:

Take care with the direction of needle bearing. Refer to
AT- 2 9 8 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .

Apply petroleum jelly to needle bearing.
28. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
29. Install high and low reverse clutch assembly in direct clutch.
30. Using a flat-bladed screwdriver, align the drive plate.
31. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
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ASSEMBLY
AT-357
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
32. Install needle bearing in rear carrier assembly.
CAUTION:

Take care with the direction of needle bearing. Refer to
AT- 2 9 8 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .

Apply petroleum jelly to needle bearing.
33. Install bearing race in rear carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
34. Install rear carrier assembly in direct clutch drum.
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AT-358
ASSEMBLY
Revision: 2007 April2007 M35/M45
35. Install needle bearing (rear side) to mid carrier assembly.
CAUTION:

Take care with the direction of needle bearing. Refer to
AT- 2 9 8 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .

Apply petroleum jelly to needle bearing.
36. Install needle bearing (front side) to mid carrier assembly.
CAUTION:

Take care with the direction of needle bearing. Refer to
AT- 2 9 8 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .

Apply petroleum jelly to needle bearing.
37. Install mid carrier assembly in rear carrier assembly.
38. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
39. Install seal rings in input clutch assembly.
CAUTION:

Do not reuse seal rings.

Apply petroleum jelly to seal rings.
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ASSEMBLY
AT-359
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: 2007 April2007 M35/M45
40. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
41. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
42. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
43. Install needle bearing to front sun gear.
CAUTION:
Apply petroleum jelly to needle bearing.
44. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
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AT-360
ASSEMBLY
Revision: 2007 April2007 M35/M45
45. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec-
ified torque. Refer to AT- 2 8 1 , "
Components" .
AdjustmentNCS001RB
TOTAL END PLAY

Measure clearance between front sun gear and bearing race for
oil pump cover.

Select proper thickness of bearing race so that end play is within
specifications.
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.: 5.0 N·m (0.51 kg-m, 44 in-lb)
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ASSEMBLY
AT-361
D
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AT
Revision: 2007 April2007 M35/M45
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1 ” and “M2 ” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
b. Measure dimension “M
1 ”.
c. Measure dimension “M
2 ”. “J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating
surface of front sun gear.
J = K – L
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