belt INFINITI M35 2007 Factory Workshop Manual

CO-24
[VQ35DE]
WATER PUMP
Revision: 2007 April2007 M35/M45
WATE R P U M PPFP:21020
ComponentsNBS004R1
Removal and InstallationNBS004R2
CAUTION:

When removing water pump assembly, be careful not to get engine coolant on drive belts.

Water pump cannot be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using the radi-
ator cap tester (commercial service tool) and the radiator cap tester adapter (commercial service
tool).
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-15, "ENGINE ROOM COVER" .
2. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-19, "
AIR CLEANER AND AIR DUCT"
.
3. Remove front engine undercover with power tool.
4. Remove drive belts. Refer to EM-16, "
DRIVE BELTS" .
5. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
6. Remove water drain plug (front) on water pump side of cylinder
block to drain engine coolant from engine inside.
7. Remove chain tensioner cover and water pump cover from front timing chain case.
1. Timing chain tensioner (primary) 2. Chain tensioner cover 3. Water pump cover
4. Water pump 5. O-rings 6. Water drain plug (front)
SBIA0482E
PBIC2662E

WATER INLET AND THERMOSTAT ASSEMBLY
CO-29
[VQ35DE]
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Revision: 2007 April2007 M35/M45
WATER INLET AND THERMOSTAT ASSEMBLYPFP:21200
ComponentsNBS004R3

Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004R4
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-15, "ENGINE ROOM COVER" .
2. Remove air duct (inlet). Refer to EM-19, "
AIR CLEANER AND AIR DUCT" .
3. Remove front engine undercover using power tool.
4. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-11, "
Changing Engine Coolant" and CO-24, "WATER PUMP" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
5. Disconnect radiator hose (lower) and oil cooler water hose from water inlet and thermostat assembly.
6. Remove water inlet and thermostat assembly.
CAUTION:
Do not disassemble water inlet and thermostat assembly.
Replace them as a unit, if necessary.
1. Water inlet and thermostat assembly 2. Gasket
A. To oil cooler
PBIC5002E
SLC962AB

WATER OUTLET AND WATER PIPING
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Revision: 2007 April2007 M35/M45
WATER OUTLET AND WATER PIPINGPFP:11060
ComponentsNBS004R5
Removal and InstallationNBS004R6
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-15, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-21, "
INTAKE MANIFOLD COLLECTOR" .
3. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-19, "
AIR CLEANER AND AIR DUCT"
.
4. Remove front engine undercover with power tool.
5. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-11, "
Changing Engine Coolant" and CO-24, "WATER PUMP" .
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
6. Remove radiator hose (upper) and heater hose.
7. Remove the following parts, when remove water outlet.

A/T fluid charging pipe: Refer to AT- 2 7 4 , "TRANSMISSION ASSEMBLY" .

Intake manifold collectors (upper and lower): Refer to EM-21, "INTAKE MANIFOLD COLLECTOR" .

Rocker cover (right bank): Refer to EM-53, "ROCKER COVER" .
8. Remove engine coolant temperature sensor as necessary.
CAUTION:
Be careful not to damage engine coolant temperature sensor.
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E

CO-34
[VK45DE]
PRECAUTIONS
Revision: 2007 April2007 M35/M45
[VK45DE]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NBS004R8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

CO-36
[VK45DE]
OVERHEATING CAUSE ANALYSIS
Revision: 2007 April2007 M35/M45
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartNBS004RB
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat and water con-
trol valve stuck closed—
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

CO-44
[VK45DE]
RADIATOR
Revision: 2007 April2007 M35/M45
CAUTION:

Perform this step when the engine is cold.

Do not spill engine coolant on drive belts.
4. Remove the A/C piping bracket from left side member, and then move the A/C piping out of the way.
5. Disconnect A/T fluid cooler hoses from radiator.

Install blind plug to avoid leakage of A/T fluid.
6. Remove radiator hoses (upper and lower) and reservoir tank hose.
CAUTION:
Be careful not to allow engine coolant to contact drive belts.
7. Remove cooling fan assembly (1). Refer to CO-51, "
COOLING
FA N" .
CAUTION:
Do not damage or scratch radiator core when removing.
8. Remove radiator as follows:
a. Remove mount bracket (RH and LH).
b. Pull the radiator (1) rearward from the vehicle, and then remove
the mounting bolts (3) and A/C condenser (2).
NOTE:
Figure shows right side.
c. Lift up and pull the radiator (4) rearward, and then remove the
mounting rubber (lower) (3) from the radiator core support (2).
CAUTION:
At this time, A/C condenser is on the lower end of radiator
front surface. Minimize the movement to the rear side.
d. Lift up the A/C condenser to disengage the lower end of front surface, and then remove the radiator.
CAUTION:

Be careful not to damage radiator and A/C condenser core.

Minimize the lift of A/C condenser to prevent load from being applied to A/C piping.
e. After removing the radiator, place the A/C condenser on the radiator core support to prevent load from
being applied to piping. And then, temporarily secure them using a rope to prevent them from being
dropped.
INSTALLATION
Installation is the reverse order of removal.
KBIA3587J
KBIA3586J
1 : A/C condenser
: Engine front
PBIC3389E

WATER PUMP
CO-53
[VK45DE]
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Revision: 2007 April2007 M35/M45
WAT E R P U MPPFP:21020
ComponentsNBS004RP

Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RQ
CAUTION:

When removing water pump, be careful not to get engine coolant on drive belts.

Water pump can not be disassembled and should be replaced as a unit.

After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter (commercial service tool).
REMOVAL
1. Remove following parts:

Front engine undercover (power tool)

Engine cover: Refer to EM-179, "INTAKE MANIFOLD" .

Engine room cover (RH and LH): Refer to EM-173, "ENGINE ROOM COVER" .

Air duct (inlet): Refer to EM-177, "AIR CLEANER AND AIR DUCT" .

Alternator, water pump and A/C compressor belt: Refer to EM-174, "DRIVE BELTS" .
2. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-253, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
3. Remove water pump pulley.
4. Remove water pump.

Engine coolant will leak from cylinder block, so have a receptacle ready under vehicle.
CAUTION:

Handle the water pump vane so that it does not contact any other parts.

Do not disassemble water pump.
1. Water pump 2. Water pump pulley 3. Gasket
PBIC3396E

THERMOSTAT AND WATER CONTROL VALVE
CO-55
[VK45DE]
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Revision: 2007 April2007 M35/M45
THERMOSTAT AND WATER CONTROL VALVEPFP:21200
ComponentsNBS004RR

Refer to GI-11, "Components" for symbols in the figure.
Removal and InstallationNBS004RS
REMOVAL
1. Remove engine room cover (RH and LH). Refer to EM-173, "ENGINE ROOM COVER" .
2. Remove engine cover with power tool. Refer to EM-179, "
INTAKE MANIFOLD" .
3. Remove air duct (inlet). Refer to EM-177, "
AIR CLEANER AND AIR DUCT" .
4. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-40, "
Chang-
ing Engine Coolant" and EM-253, "DISASSEMBLY" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
1. Water connector 2. O-ring 3. Rubber ring
4. Heater hose 5. Water control valve 6. Water outlet
7. Gasket 8. O-ring 9. Water outlet pipe
10. Thermostat housing 11. Radiator cap 12. Radiator hose (upper)
13. Thermostat 14. Rubber ring 15. Water inlet
16. Water suction hose 17. Water suction pipe 18. Radiator hose (lower)
19. Gasket 20. O-ring 21. Heater pipe
22. Heater hose
A. To radiator B. To intake manifold adapter C. To cylinder block
D. To cylinder head (right bank) E. To cylinder head (left bank) F. To heater core
PBIC3306E

DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
A
B
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Revision: 2007 April2007 M35/M45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
COMBINATION METERS ........................................... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
UNIFIED METER AND A/C AMP. ......................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
SPEEDOMETER ................................................... 6
TACHOMETER ..................................................... 6
WATER TEMPERATURE GAUGE ........................ 6
FUEL GAUGE ....................................................... 7
ODO/TRIP METER ............................................... 7
METER ILLUMINATION CONTROL ..................... 8
FAIL-SAFE ............................................................ 9
Arrangement of Combination Meter ....................... 10
Component Parts Location ...................................... 11
Internal Circuit ........................................................ 12
Wiring Diagram — METER — ................................ 13
Terminals and Reference Value for Combination
Meter ...................................................................... 15
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 16
Self-Diagnosis Mode of Combination Meter ........... 17
SELF-DIAGNOSIS FUNCTION .......................... 17
OPERATION PROCEDURE ............................... 17
CONSULT-II Function (METER A/C AMP) ............. 18
Trouble Diagnosis .................................................. 18
HOW TO PERFORM TROUBLE DIAGNOSIS ... 18
PRELIMINARY CHECK ...................................... 18
Symptom Chart ...................................................... 18
Power Supply and Ground Circuit Inspection ........ 19
Vehicle Speed Signal Inspection ............................ 20
Engine Speed Signal Inspection ............................ 21
Engine Coolant Temperature Signal Inspection ..... 22
Fuel Level Sensor Signal Inspection ...................... 22
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies ....................................................... 25
Fuel Gauge Does Not Move to FULL Position ....... 25
Electrical Components Inspection .......................... 26
CHECK FUEL LEVEL SENSOR UNIT ................ 26
Removal and Installation of Combination Meter ..... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
Disassembly and Assembly of Combination Meter ... 27
DISASSEMBLY ................................................... 27
ASSEMBLY ......................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................... 29
OTHER FUNCTIONS .......................................... 29
Schematic ............................................................... 30
CONSULT-II Function (METER A/C AMP) ............. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAG RESULTS ........................................ 31
DATA MONITOR ................................................. 32
Power Supply and Ground Circuit Inspection ......... 34
DTC [U1000] CAN Communication Circuit ............. 35
DTC [B2202] Meter Communication Circuit ........... 35
DTC [B2205] Vehicle Speed Circuit ........................ 38
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 38
REMOVAL ........................................................... 38
INSTALLATION ................................................... 38
WARNING LAMPS .................................................... 39
System Description ................................................. 39
OIL PRESSURE WARNING LAMP ..................... 39
Component Parts and Harness Connector Location ... 40
Schematic ............................................................... 41
Wiring Diagram — WARN — .................................. 42
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 52
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 53
Electrical Component Inspection ............................ 54
OIL PRESSURE SWITCH ................................... 54

DI-2Revision: 2007 April2007 M35/M45 A/T INDICATOR ........................................................ 55
System Description ................................................. 55
MANUAL MODE .................................................. 55
NOT MANUAL MODE ......................................... 55
Wiring Diagram — AT/IND — ................................. 56
A/T Indicator Is Malfunction .................................... 58
WARNING CHIME ..................................................... 59
System Description ................................................. 59
POWER SUPPLY AND GROUND CIRCUIT ....... 59
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 60
LIGHT WARNING CHIME ................................... 60
SEAT BELT WARNING CHIME ........................... 60
Component Parts and Harness Connector Location ... 61
Schematic ............................................................... 62
Wiring Diagram — CHIME — ................................. 63
Terminals and Reference Value for Combination
Meter ...................................................................... 66
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 66
Terminals and Reference Value for BCM ................ 67
CONSULT-II Function (BCM) .................................. 68
CONSULT-II BASIC OPERATION ....................... 68
DATA MONITOR .................................................. 68
ACTIVE TEST ..................................................... 69
SELF-DIAG RESULTS ........................................ 69
CONSULT-II Function (METER A/C AMP) ............. 69
Trouble Diagnosis ................................................... 70
HOW TO PERFORM TROUBLE DIAGNOSIS .... 70
PRELIMINARY INSPECTION ............................. 70
SYMPTOM CHART ............................................. 70
Meter Buzzer Circuit Inspection .............................. 70
Lighting Switch Signal Inspection ........................... 71
Front Door Switch (Driver Side) Signal Inspection ... 72
Seat Belt Buckle Switch Signal Inspection ............. 73
Electrical Component Inspection ............................ 74
FRONT DOOR SWITCH (DRIVER SIDE) ........... 74
SEAT BELT BUCKLE SWITCH (DRIVER SIDE) ... 74
LANE DEPARTURE WARNING SYSTEM ................ 75
Precautions for Lane Departure Warning (LDW)
system .................................................................... 75
System Description ................................................. 75
LDW SYSTEM OPERATION ............................... 75
POWER SUPPLY AND GROUND CIRCUIT ....... 77
Action Test .............................................................. 77
LDW SYSTEM RUNNING TEST ......................... 77
Camera Aiming Adjustment .................................... 78
OUTLINE ............................................................. 78
PREPARATION ................................................... 78
TARGET SETTING .............................................. 78
VEHICLE HEIGHT CHECK ................................. 81
AIMING ADJUSTMENT ....................................... 81Component Parts and Harness Connector Location ... 85
Wiring Diagram — LDW — ..................................... 86
Terminals and Reference Value for LDW Camera
Unit .......................................................................... 88
CONSULT-II Function (LDW) .................................. 88
DESCRIPTION .................................................... 88
CONSULT-II BASIC OPERATION ....................... 88
WORK SUPPORT ............................................... 89
SELF-DIAG RESULTS ......................................... 89
DATA MONITOR .................................................. 90
ACTIVE TEST ...................................................... 91
Trouble Diagnosis ................................................... 92
HOW TO PERFORM TROUBLE DIAGNOSIS .... 92
PRELIMINARY INSPECTION .............................. 92
SYMPTOM CHART .............................................. 93
Power Supply and Ground Circuit Inspection ......... 93
DTC [C1B00] CAMERA UNIT MALF ...................... 94
DTC [C1B01] CAM AIMING INCMP ....................... 94
DTC [C1B02] VHCL SPD DATA MALF ................... 94
DTC [C1B03] ABNRML TEMP DETECT ................ 94
DTC [U1000] CAN COMM CIRCUIT ...................... 95
DTC [U1010] CONTROL UNIT (CAN) .................... 95
LDW Chime Circuit Inspection ................................ 95
LDW Switch Circuit Inspection ................................ 96
LDW Indicator Lamp Circuit Inspection ................... 99
Turn Signal Input Inspection .................................100
Electrical Component Inspection ..........................100
LDW SWITCH ....................................................100
Removal and Installation for LDW Camera Unit ...100
REMOVAL ..........................................................100
INSTALLATION ..................................................100
Removal and Installation for LDW Chime .............101
REMOVAL ..........................................................101
INSTALLATION ..................................................101
Removal and Installation for LDW Switch .............101
COMPASS ...............................................................102
Precautions for Compass ......................................102
System Description ...............................................102
Troubleshooting ....................................................103
Zone Variation Setting Procedure .........................104
Calibration Procedure ...........................................104
Wiring Diagram – COMPAS – ...............................105
Removal and Installation of Compass ...................106
CLOCK ....................................................................107
Wiring Diagram — CLOCK — ...............................107
Removal and Installation of Clock .........................108
REMOVAL ..........................................................108
INSTALLATION ..................................................108
CAN COMMUNICATION .........................................109
System Description ...............................................109
CAN Communication Unit .....................................109