manifold INFINITI M35 2007 Factory Workshop Manual

FUEL INJECTOR
EC-669
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
FUEL INJECTORPFP:16600
Component DescriptionNBS0057T
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
CONSULT-II Reference Value in Data Monitor ModeNBS0057U
Specification data are reference values.
SEF375Z
MONITOR ITEM CONDITION SPECIFICATION
B/FUEL SCHDL See EC-143, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
INJ PULSE-B1
INJ PULSE-B2

Engine: After warming up

Selector lever: P or N

Air conditioner switch: OFF

No loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec

EC-734
[VK45DE]
ENGINE CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can then better reduce CO, HC and NOx emissions. This system uses A/F
sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the
injection pulse width according to the sensor voltage signal. For more information about A/F sensor 1, refer to
EC-947, "
DTC P0130, P0150 A/F SENSOR 1" . This maintains the mixture ratio within the range of stoichio-
metric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of A/F sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal from heated
oxygen sensor 2.
Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.

Deceleration and acceleration

High-load, high-speed operation

Malfunction of A/F sensor 1 or its circuit

Insufficient activation of A/F sensor 1 at low engine coolant temperature

High engine coolant temperature

During warm-up

After shifting from N to D

When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1.
This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoret-
ical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally
designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes dur-
ing operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the the-
oretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in
fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
PBIB3020E

EVAPORATIVE EMISSION SYSTEM
EC-741
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
EVAPORATIVE EMISSION SYSTEMPFP:14950
DescriptionNBS0059R
SYSTEM DESCRIPTION
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
PBIB1631E

EC-742
[VK45DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2007 April2007 M35/M45
EVAPORATIVE EMISSION LINE DRAWING
: Vehicle front : From next page
1. Intake manifold collector 2. EVAP canister purge volume control
solenoid valve3. EVAP service port
NOTE:
Do not use soapy water or any type of solvent while installing vacuum hose or purge hoses.
PBIB2726E

POSITIVE CRANKCASE VENTILATION
EC-753
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
POSITIVE CRANKCASE VENTILATIONPFP:11810
DescriptionNBS0059Y
SYSTEM DESCRIPTION
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake
manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV
valve.
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air passes
through the hose connecting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all condi-
tions.
Component InspectionNBS0059Z
PCV (POSITIVE CRANKCASE VENTILATION) VALVE
With engine running at idle, remove PCV valve from rocker cover. A
properly working valve makes a hissing noise as air passes through
it. A strong vacuum should be felt immediately when a finger is
placed over valve inlet.
PBIB0062E
PBIB1588E
PBIB1589E

TROUBLE DIAGNOSIS
EC-803
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
Air Air duct
55555 5EM-177
Air cleanerEM-177
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-177
Electric throttle control actuatorEM-179
Air leakage from intake manifold/
Collector/GasketEM-179
Cranking Battery
111111
11SC-4
Generator circuitSC-20
Starter circuit 3SC-8
Signal plate 6EM-252
PNP switch 4AT- 11 3
Engine Cylinder head
55555 55 5EM-235
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-252
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-203
CamshaftEM-215
Intake valve timing controlEM-215
Intake valve
3EM-235
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-183
,
EX-3
Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 5EM-187
,
LU-31
, LU-
30
Oil level (Low)/Filthy oilLU-27
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-814
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Vacuum Hose DrawingNBS005AJ
Refer to EC-732, "System Diagram" for Vacuum Control System.
: Vehicle front : To EVAP canister purge volume control solenoid valve
1. Intake manifold collector 2. Vacuum tank 3. VIAS control solenoid valve
4. Power valve actuator
NOTE:
Do not use soapy water or any type of solvent while installing vacuum hoses or purge hoses.
PBIB2732E

DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER
EC-889
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: 2007 April2007 M35/M45
5. CHECK A/F SENSOR 1 HEATER
Refer to EC-889, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 7.
6. CHECK INTERMITTENT INCIDENT
Perform EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace.
7. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace air fuel ratio (A/F) sensor 1.
CAUTION:

Discard any A/F sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.

Before installing new A/F sensor, clean exhaust system threads using Oxygen Sensor Thread
Cleaner tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
>>INSPECTION END
Component InspectionNBS005BN
AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Check resistance between terminals 3 and 4.
Check continuity between terminals 3 and 1, 2, 5, 6, terminals 4 and
1, 2, 5, 6.
If NG, replace the A/F sensor 1.
CAUTION:

Discard any A/F sensor which has been dropped from a
height of more than 0.5 m (19.7 in) onto a hard surface such
as a concrete floor; use a new one.

Before installing new A/F sensor, clean exhaust system
threads using Heated Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
Removal and Installation NBS005BO
AIR FUEL RATIO (A/F) SENSOR 1
Refer to EM-183, "EXHAUST MANIFOLD AND THREE WAY CATALYST" . Resistance: 2.3 - 4.3Ω [at 25°C (77°F)]
Continuity should not exist.
PBIB1684E

EC-898
[VK45DE]
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
Revision: 2007 April2007 M35/M45
Removal and InstallationNBS005BW
HEATED OXYGEN SENSOR 2
Refer to EM-183, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .

EC-910
[VK45DE]
DTC P0101 MAF SENSOR
Revision: 2007 April2007 M35/M45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS005CB
1. INSPECTION START
Which malfunction (A or B) is duplicated?
A or B
A >> GO TO 3.
B >> GO TO 2.
2. CHECK INTAKE SYSTEM
Check the following for connection.

Air duct

Va c u u m h o s e s

Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 3.
NG >> Reconnect the parts.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
51 W Mass air flow sensor[Engine is running]

Warm-up condition

Idle speed0.9 - 1.2V
[Engine is running]

Warm-up condition

Engine speed: 2,500 rpm1.6 - 1.9V
67 B/WSensor ground
(MAF sensor)[Engine is running]

Warm-up condition

Idle speedApproximately 0V
111 S BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]

For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]

More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)