radiator INFINITI M35 2007 Factory Manual PDF

EC-804
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
1 - 6: The numbers refer to the order of inspection.Cooling
Radiator/Hose/Radiator filler cap
55555 55 45CO-43
,
CO-47
Thermostat 5CO-55
Water pumpCO-53
Water galleryCO-38
Cooling fan
5CO-51
Coolant level (Low)/Contami-
nated coolantCO-40
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11EC-755 or
BL-244
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

DTC P0125 ECT SENSOR
EC-941
[VK45DE]
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Revision: 2007 April2007 M35/M45
3. CHECK THERMOSTAT OPERATION
When the engine is cold [lower than 70°C (158°F)] condition, grasp lower radiator hose and confirm the engine
coolant does not flow.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace thermostat. Refer to CO-55, "
THERMOSTAT AND WATER CONTROL VALVE" .
4. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Refer to EC-928, "
Wiring Diagram" .
>>INSPECTION END
Component InspectionNBS005DC
ENGINE COOLANT TEMPERATURE SENSOR
1. Check resistance between engine coolant temperature sensor
terminals 1 and 2 as shown in the figure.

2. If NG, replace engine coolant temperature sensor.
Removal and InstallationNBS005DD
ENGINE COOLANT TEMPERATURE SENSOR
Refer to CO-55, "THERMOSTAT AND WATER CONTROL VALVE" .
PBIB2005E
Temperature°C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
SEF012P

DTC P1217 ENGINE OVER TEMPERATURE
EC-1215
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Revision: 2007 April2007 M35/M45
Cooling Fan Motor
Cooling fan motor receives cooling fan motor operating voltage from
cooling fan control module (1). The revolution speed of cooling fan
motor is controlled by duty cycle of the voltage.

: Vehicle front

Cooling fan motor-2 (2)

Cooling fan motor-1 (3)
CONSULT-II Reference Value in Data Monitor ModeNBS005KR
Specification data are reference values.
On Board Diagnosis LogicNBS005KS
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-40, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-28, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-13, "
Anti-Freeze Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckNBS005KT
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
PBIB3346E
MONITOR ITEM CONDITION SPECIFICATION
FAN DUTY

Engine: Running 0 - 100%
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over temperature
(Overheat)

Cooling fan does not operate properly (Over-
heat).

Cooling fan system does not operate properly
(Overheat).

Engine coolant was not added to the system
using the proper filling method.

Engine coolant is not within the specified
range.

Harness or connectors
(The cooling fan circuit is open or
shorted.)

IPDM E/R

Cooling fan control module

Cooling fan motor

Radiator hose

Radiator

Radiator cap

Water pump

Thermostat

Water control valve
For more information, refer to EC-1223,
"Main 13 Causes of Overheating" .

EC-1216
[VK45DE]
DTC P1217 ENGINE OVER TEMPERATURE
Revision: 2007 April2007 M35/M45
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
4. Perform “FAN DUTY CONTROL” in “ACTIVE TEST” mode with
CONSULT-II.
5. Make sure that cooling fan speed varies according to the per-
cent.
6. If the results are NG, go to EC-1219, "
Diagnostic Procedure" .
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1219,
"Diagnostic Procedure" .
3. Perform IPDM E/R auto active test and check cooling fan motors
operation, refer to PG-23, "
Auto Active Test" .
4. If NG, go to EC-1219, "
Diagnostic Procedure" .
SEF621W
PBIB2737E
SEF621W

DTC P1217 ENGINE OVER TEMPERATURE
EC-1219
[VK45DE]
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Revision: 2007 April2007 M35/M45
Diagnostic ProcedureNBS005KV
1. CHECK COOLING FAN OPERATION
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FAN DUTY CONTROL” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that cooling fan speed varies according to the per-
cent.
Without CONSULT-II
1. Perform IPDM E/R auto active test and check cooling fan motors
operation, refer to PG-23, "
Auto Active Test" .
2. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 2.
NG >> GO TO 6.
2. CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the
pressure drops.
CAUTION:
Higher than the specified pressure may cause radiator damage.
Pressure should not drop.
OK or NG
OK >> GO TO 3.
NG >> Check the following for leak. Refer to CO-40, "
LEAK
CHECK" .

Hose

Radiator

Water pump
3. CHECK RADIATOR CAP
Apply pressure to cap with a tester.
OK or NG
OK >> GO TO 4.
NG >> Replace radiator cap.
PBIB2737E
Testing pressure: 157 kPa (1.6 kg/cm2 , 23 psi)
PBIC1528E
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm
2 , 9 - 14
psi)
SLC755A

DTC P1217 ENGINE OVER TEMPERATURE
EC-1223
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Revision: 2007 April2007 M35/M45
16. CHECK INTERMITTENT INCIDENT
Perform EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R. Refer to PG-18, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)" .
NG >> Repair or replace harness connectors.
Main 13 Causes of OverheatingNBS005KW
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-36, "
OVERHEATING CAUSE ANALYSIS" . Engine Step Inspection item Equipment Standard Reference page
OFF 1

Blocked radiator

Blocked condenser

Blocked radiator grille

Blocked bumper

Visual No blocking —
2

Coolant mixture
Coolant tester 50 - 50% coolant mixtureMA-13
3
Coolant level
Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckCO-40
4
Radiator cap
Pressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm2 , 9 - 14
psi) (Limit)CO-45
ON*25
Coolant leaks
Visual No leaksCO-40
ON*26
Thermostat
Touch the upper and
lower radiator hosesBoth hoses should be hotCO-55
ON*17
Cooling fan
CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-1214
).
OFF 8

Combustion gas leak
Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39
Coolant temperature
gauge
Visual Gauge less than 3/4
when driving—

Coolant overflow to
reservoir tank
Visual No overflow during driving
and idlingCO-40
OFF*410
Coolant return from
reservoir tank to radia-
tor
Visual Should be initial level in
reservoir tankCO-40
OFF 11
Water control valve
Remove and inspect
the valveWithin the specified valueCO-55
OFF 12
Cylinder head
Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-235
13
Cylinder block and pis-
tons
Visual No scuffing on cylinder
walls or pistonEM-252

EI-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2007 April2007 M35/M45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

PRECAUTIONS
GI-5
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Revision: 2007 April2007 M35/M45

To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.

Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.

Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.

Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.

Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.

Replace inner and outer races of tapered roller bearings and needle bearings as a set.

Arrange the disassembled parts in accordance with their assembled locations and sequence.

Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.

After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.

Use only the fluids and lubricants specified in this manual.

Use approved bonding agent, sealants or their equivalents when required.

Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.

When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.

Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystNAS0009G
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.

Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.

When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234

GW-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2007 April2007 M35/M45
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

IDX-6
ALPHABETICAL INDEX
MMSW - Wiring diagram .................................. AT-168
Mode door control linkage adjustment ATC-78, ATC-81
Mode door motor .............. ATC-76, ATC-79, ATC-139
Molding - See Exterior .............................. EI-25, EI-29
Mud guard - See Exterior .................................... EI-22
Multiport fuel injection (MFI) system .... EC-31, EC-733
Multiport fuel injection precautions ....................... GI-6
N
NATS - Wiring diagram .................................... BL-252
NONDTC - Wiring diagram .............................. AT-187
NVH troubleshooting (EM) .............................. EM-171
NVH troubleshooting (EM)(VQ35DE) ............... EM-13
NVH troubleshooting (Final drive) ......... FFD-6, RFD-7
NVH troubleshooting (Propeller shaft) ................. PR-3
NVH troubleshooting (Transfer) ........................... TF-8
O
O2H2B1 - Wiring diagram .................. EC-179
, EC-892
O2H2B2 - Wiring diagram .................. EC-181, EC-894
O2S2B1 - Wiring diagram .. EC-277, EC-288, EC-301,
EC-990
, EC-1001, EC-1014
O2S2B2 - Wiring diagram .. EC-279, EC-290, EC-303,
EC-992
, EC-1003, EC-1016
Oil cooler (engine)(VQ35DE) ............................. LU-15
Oil filter(VK45DE) .............................................. LU-30
Oil filter(VQ35DE) .............................................. LU-11
Oil pan (engine)(VK45DE) .............................. EM-187
Oil pan (engine)(VQ35DE) ................................ EM-31
Oil pressure (engine)(VK45DE) ......................... LU-27
Oil pressure (engine)(VQ35DE) ........................... LU-8
Oil pressure relief valve (engine)(VQ35DE) ........ LU-6
Oil pump (A/T) ................................................. AT-322
Oil pump (engine)(VK45DE) .............................. LU-31
Oil pump (engine)(VQ35DE) .............................. LU-19
Oil pump regulator valve (engine)(VK45DE) ..... LU-31
Oil pump regulator valve (engine)(VQ35DE) ..... LU-19
Oil seal replacement (engine)(VK45DE) ......... EM-231
Oil seal replacement (engine)(VQ35DE) .......... EM-99
Oil seal replacement (front of final drive) .......... FFD-9,
RFD-10
Oil seal replacement (side of final drive) ......... FFD-11,
RFD-14
On board diagnostic system ................ EC-54, EC-756
ORVR (On-board Refueling Vapor Recovery) .. EC-46,
EC-748
Out side mirror ................................................ GW-118
Overheat .......................................... EC-499, EC-1214
P
P/SCKT - Wiring diagram ................................ WW-52
Park/Neutral position switch ............ EC-491, EC-1198
Park/neutral position switch (A/T) .................... AT-113
Parking brake control ........................................... PB-4
Parking lamp ..................................................... LT-248
PCV (positive crankcase ventilation) ... EC-51, EC-753
PGC/V - Wiring diagram .. EC-402, EC-410, EC-1110,
EC-1118
PHASE - Wiring diagram ............................... EC-1084
PHSB1 - Wiring diagram .................................. EC-373
PHSB2 - Wiring diagram .................................. EC-375
Pilot bushing replacement - See Pilot
converter(VQ35DE) ........................................ EM-125
Piston assembly(VK45DE) ............................. EM-263
Piston assembly(VQ35DE) ............................. EM-136
Piston pin inspection(VK45DE) ....................... EM-269
Piston pin inspection(VQ35DE) ...................... EM-141
Piston ring inspection(VK45DE) ..................... EM-270
Piston ring inspection(VQ35DE) ..................... EM-142
Piston to bore clearance(VK45DE) ................. EM-273
Piston to bore clearance(VQ35DE) ................ EM-145
PNP/SW - Wiring diagram . EC-493, EC-1200, AT-114
POS - Wiring diagram ..................... EC-366, EC-1077
POWER - Wiring diagram ................................... PG-5
Power door mirror .............................................. BL-24
Power socket ................................................... WW-52
Power steering fluid level ........................ PS-8, MA-37
Power steering hydraulic pressure .................... PS-30
Power steering oil pump .................................... PS-30
Power steering system bleeding .......................... PS-8
Power supply routing .......................................... PG-3
Power window .................................................. GW-14
PRE/SE - Wiring diagram EC-433, EC-439, EC-1141,
EC-1147
Precations for Leak detection dye .................. ATC-15
Precautions (General) ........................................... GI-4
Pressure switch 1 .............................. AT-153, AT-172
Pressure switch 2 ............................................ AT-165
Pressure switch 3 .............................. AT-149, AT-174
Pressure switch 5 .............................. AT-157, AT-176
Pressure switch 6 .............................. AT-161, AT-178
Pressure test (A/T) ............................................. AT-55
Propeller shaft ........................................... PR-4, PR-6
Propeller shaft on vehicle service ............. PR-4, PR-6
Propeller shaft vibration ............................ PR-4, PR-6
PS/SEN - Wiring diagram ............... EC-475, EC-1182
R
Radiator(VK45DE) ............................................ CO-43
Radiator(VQ35DE) ............................................ CO-14
Rear axle .......................................................... RAX-5
Rear bumper ....................................................... EI-14
Rear combination lamp removal and installation ..........
LT-265
Rear disc brake .................................................. BR-28
Rear door ............................................ BL-188, GW-65
Rear parcel shelf finisher .................................... EI-42
Rear seat ......................................................... SE-173
Rear seat belt .................................................... SB-31
Rear suspension ............................................... RSU-5
Rear window .................................................... GW-59
Rear window defogger ..................................... GW-71
Refrigerant connection precaution .................... ATC-7
Refrigerant discharging evacuating charging ATC-150