timing INFINITI QX4 2001 Factory Manual Online

10 CHECK CAMSHAFT
Check accumulation of debris to the signal pick-up portion of the camshaft.
Refer to step 35 of ªTiming chain removalº, EM-23.
OK or NG
OK©GO TO 11.
NG©Remove debris and clean the signal pick-up cut out of camshaft.
11 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-140.
©INSPECTION END
DTC P1140 (RIGHT, -B1), P1145 (LEFT, -B2) INTAKE VALVE TIMING CONTROL
POSITION SENSOR (CIRCUIT)
Diagnostic Procedure (Cont'd)
EC-490

On Board Diagnosis LogicNBEC0576Malfunction is detected when
(Malfunction A)120É signal is not entered to ECM for the first few
seconds during engine cranking,
(Malfunction B)120É signal is not entered to ECM during engine
running,
(Malfunction C)120É signal cycle excessively changes during
engine running.
FAIL-SAFE MODENBEC0576S01When the ECM enters the fail-safe mode, the MIL illuminates.
Detected items Engine operating condition in fail-safe mode
Crankshaft position sensor (REF)
circuitCompression TDC signal (120É signal) is controlled by camshaft position sensor (PHASE)
signal and crankshaft position sensor (POS) signal. Ignition timing will be delayed 0É to 2É.
Possible CauseNBEC0577IHarness or connectors
(The crankshaft position sensor (REF) circuit is open or
shorted.)
ICrankshaft position sensor (REF)
IStarter motor (Refer to SC section.)
IStarting system circuit (Refer to SC section.)
IDead (Weak) battery
DTC Confirmation ProcedureNBEC0578NOTE:
IPerform ªPROCEDURE FOR MALFUNCTION Aº first. If 1st
trip DTC cannot be confirmed, perform ªPROCEDURE
FOR MALFUNCTION B AND Cº.
IIf ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
tery voltage is more than 10.5V at idle.
SEF013Y
PROCEDURE FOR MALFUNCTION ANBEC0578S01With CONSULT-IINBEC0578S01011) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Crank engine for at least 2 seconds.
4) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-514.
With GSTNBEC0578S0102Follow the procedure ªWith CONSULT-IIº above.
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DTC P1335 CRANKSHAFT POSITION SENSOR (CKPS) (REF)
On Board Diagnosis Logic
EC-511

Fuel Pressure RegulatorNBEC0408
Fuel pressure at idling kPa (kg/cm2, psi)
Vacuum hose is connected. Approximately 235 (2.4, 34)
Vacuum hose is disconnected. Approximately 294 (3.0, 43)
Idle Speed and Ignition TimingNBEC0409
Target idle speed*1 No-load*2 (in ªPº or Nº position) 750±50 rpm
Air conditioner: ON In ªPº or Nº position 825 rpm or more
Ignition timing*1 In ªPº or Nº position 15ɱ5É BTDC
Throttle position sensor idle position0.15 - 0.85V
*1: Throttle position sensor harness connector connected
*2: Under the following conditions:
IAir conditioner switch: OFF
IElectric load: OFF (Lights, heater fan & rear window defogger)
ISteering wheel: Kept in straight-ahead position
Mass Air Flow SensorNBEC0411
Supply voltageBattery voltage (11 - 14)V
Output voltage at idle1.2 - 1.8*V
Mass air flow (Using CONSULT-II or GST)2.0 - 6.0 g´m/sec at idle*
7.0 - 20.0 g´m/sec at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no-load.
Engine Coolant Temperature SensorNBEC0412
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Heated Oxygen Sensor 1 Heater (Front)NBEC0414
Resistance [at 25ÉC (77ÉF)]2.3 - 4.3W
Fuel PumpNBEC0415
Resistance [at 25ÉC (77ÉF)]0.2 - 5.0W
IACV-AAC ValveNBEC0416
Resistance [at 20ÉC (68ÉF)]Approximately 20 - 24W
InjectorNBEC0417
Resistance [at 20ÉC (68ÉF)]13.5 - 17.5W
ResistorNBEC0418
Resistance [at 25ÉC (77ÉF)]Approximately 2.2 kW
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SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel Pressure Regulator
EC-649

NBEL0145
Use the chart below to find out what each wiring
diagram code stands for.
Refer to the wiring diagram code in the alphabetical
index to find the location (page number) of each
wiring diagram.
Code Section Wiring Diagram Name
1STSIG AT A/T 1ST Signal
2NDSIG AT A/T 2ND Signal
3RDSIG AT A/T 3RD Signal
4THSIG AT A/T 4TH Signal
A/C, A HA Auto Air Conditioner
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
AP/SEN EC Absolute Pressure Sensor
ASCD EL Automatic Speed Control Device
AT/C EC A/T Control
ATDIAG EC A/T Diagnosis Communication
Line
AT/IND EL A/T Indicator Lamp
AUDIO EL Audio
AUT/DP EL Automatic Drive Positioner
BA/FTS AT A/T Fluid Temperature Sensor
and TCM Power Supply
BACK/L EL Back-up Lamp
BYPS/V EC Vacuum Cut Valve Bypass Valve
CHARGE SC Charging System
CHIME EL Warning Chime
CIGAR EL Cigarette Lighter
CLOCK EL Clock
COMPAS EL Compass and Thermometer
D/LOCK EL Power Door Lock
DEF EL Rear Window Defogger
DTRL EL Headlamp Ð With Daytime Light
System Ð
ECTS EC Engine Coolant Temperature Sen-
sor
ENGSS AT Engine Speed Signal
F/FOG EL Front Fog Lamp
F/LID EL Fuel Lid Opener
F/PUMP EC Fuel Pump Control
FICD EC IACV-FICD Solenoid Valve
FLS1 EC Fuel Gauge
Code Section Wiring Diagram Name
FLS2 EC Fuel Gauge
FLS3 EC Fuel Gauge
FTS AT A/T Fluid Temperature Sensor
FUELLH EC Fuel Injection System Function
(Left Bank)
FUELRH EC Fuel Injection System Function
(Right Bank)
H/AIM EL Headlamp Aiming Control System
H/LAMP EL Headlamp
HORN EL Horn
HSEAT EL Heated Seat
IATS EC Intake Air Temperature Sensor
IGN/SG EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
INT/L EL Interior, Spot, Vanity Mirror, and
Luggage Room Lamps
IVC-L EC Intake Valve Timing Control Sole-
noid Valve LH
IVC-R EC Intake Valve Timing Control Sole-
noid Valve RH
IVCS EL INFINITI Communicator
IVCS-L EC Intake Valve Timing Control Posi-
tion Sensor LH
IVCS-R EC Intake Valve Timing Control Posi-
tion Sensor RH
KS EC Knock Sensor
LAN AT A/T Communication Line
LOAD EC Electrical Load Signal
LPSV AT Line Pressure Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN AT Main Power Supply and Ground
Circuit
MAIN EC Main Power Supply and Ground
Circuit
METER EL Speedometer, Tachometer, Temp.,
Oil, and Fuel Gauges
MIL/DL EC MIL and Data Link Connectors
MIRROR EL Door Mirror
MULTI EL Multi-remote Control System
NATS EL IVIS (Infiniti Vehicle Immobiliser
System)
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WIRING DIAGRAM CODES (CELL CODES)
EL-457

ENGINE MECHANICAL
SECTION
EM
CONTENTS
PRECAUTIONS...............................................................3
Parts Requiring Angular Tightening .............................3
Liquid Gasket Application Procedure ..........................3
PREPARATION...............................................................4
Special Service Tools ..................................................4
Commercial Service Tools ...........................................6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................8
NVH Troubleshooting - Engine Noise .........................9
OUTER COMPONENT PARTS.....................................10
Removal and Installation ...........................................10
TIGHTENING PROCEDURES...................................12
MEASUREMENT OF COMPRESSION PRESSURE....14
OIL PAN.........................................................................15
Components...............................................................15
Removal .....................................................................15
Installation ..................................................................18
TIMING CHAIN..............................................................20
Components...............................................................20
POSITION FOR APPLYING LIQUID GASKET............21
Removal .....................................................................23
Inspection...................................................................29
Installation ..................................................................29
OIL SEAL.......................................................................35
Replacement ..............................................................35
VALVE OIL SEAL.....................................................35
OIL SEAL INSTALLATION DIRECTION.....................36
FRONT OIL SEAL....................................................36
REAR OIL SEAL......................................................36
CYLINDER HEAD..........................................................38
Components...............................................................38
Removal .....................................................................39
Disassembly...............................................................41
Inspection...................................................................42
CYLINDER HEAD DISTORTION...............................42
CAMSHAFT VISUAL CHECK....................................42
CAMSHAFT RUNOUT..............................................42
CAMSHAFT CAM HEIGHT.......................................42
CAMSHAFT JOURNAL CLEARANCE........................42
CAMSHAFT END PLAY............................................43
CAMSHAFT SPROCKET RUNOUT...........................43
VALVE GUIDE CLEARANCE....................................43
VALVE GUIDE REPLACEMENT................................44
VALVE SEATS.........................................................45
REPLACING VALVE SEAT FOR SERVICE PARTS....45
VALVE DIMENSIONS...............................................46
VALVE SPRING.......................................................46
VALVE LIFTER........................................................46
Assembly ...................................................................47
Installation ..................................................................47
Valve Clearance.........................................................52
CHECKING.............................................................52
ADJUSTING............................................................54
ENGINE ASSEMBLY.....................................................57
Removal and Installation ...........................................57
REMOVAL...............................................................58
INSTALLATION........................................................60
CYLINDER BLOCK.......................................................61
Components...............................................................61
CYLINDER BLOCK HEATER....................................62
Removal and Installation ...........................................62
Disassembly...............................................................62
PISTON, CRANKSHAFT AND OIL JET......................62
Inspection...................................................................63
PISTON AND PISTON PIN CLEARANCE..................63
PISTON RING SIDE CLEARANCE............................64
PISTON RING END GAP..........................................64
CONNECTING ROD BEND AND TORSION...............65
CYLINDER BLOCK DISTORTION AND WEAR...........65
PISTON-TO-BORE CLEARANCE..............................66
CRANKSHAFT.........................................................67
BEARING CLEARANCE...........................................67
CONNECTING ROD BUSHING CLEARANCE
(SMALL END)
..........................................................70
DRIVE PLATE RUNOUT..........................................70
Assembly ...................................................................71
PISTON..................................................................71
OIL JET..................................................................71
CRANKSHAFT.........................................................71
REPLACEMENT OF PILOT CONVERTER.................74
DRIVE PLATE.........................................................74
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Tool number
(Kent-Moore No.)
Tool nameDescription
(J39386)
Valve oil seal drift
NT024
Installing valve oil seal
KV101151S0
(J38972)
Lifter stopper set
1 KV10115110
(J38972-1)
Camshaft pliers
2 KV10115120
(J38972-2)
Lifter stopper
NT041
Changing shims
EM03470000
(J8037)
Piston ring compressor
NT044
Installing piston assembly into cylinder bore
ST16610001
(J23907)
Pilot bushing puller
NT045
Removing crankshaft pilot bushing
KV101111 0 0
(J37228)
Seal cutter
NT046
Removing steel oil pan and rear timing chain case
WS39930000
(Ð)
Tube presser
NT052
Pressing the tube of liquid gasket
KV10112100
(BT8653-A)
Angle wrench
NT014
Tightening bolts for bearing cap, cylinder head, etc.
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PREPARATION
Special Service Tools (Cont'd)
EM-5

NVH Troubleshooting Ð Engine NoiseNBEM0005S01Use the chart below to help you find the cause of the symptom.
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
Location of
noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemReference
page Before
warm-upAfter
warm-upWhen
startingWhen
idlingWhen
racingWhile
driving
To p o f
engine
Rocker
cover
Cylinder
headTicking or
clickingC A ÐA BÐTappet
noiseValve clearance EM-54
Rattle C A Ð A B CCamshaft
bearing
noiseCamshaft journal clear-
ance
Camshaft runoutEM-42, 42
Crankshaft
pulley
Cylinder
block
(Side of
engine)
Oil panSlap or
knockÐ A ÐB BÐPiston pin
noisePiston and piston pin
clearance
Connecting rod bush-
ing clearanceEM-63, 70
Slap or
rapA ÐÐBBAPiston slap
noisePiston-to-bore clear-
ance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsionEM-64, 64,
65, 66
Knock A B C B B BConnect-
ing rod
bearing
noiseConnecting rod bush-
ing clearance (Small
end)
Connecting rod bearing
clearance (Big end)EM-70, 69
Knock A B Ð A B CMain bear-
ing noiseMain bearing oil clear-
ance
Crankshaft runoutEM-67, 67
Front of
engine
Timing
chain
coverTapping or
tickingA A ÐBBBTiming
chain and
chain ten-
sioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operationEM-29, 20
Front of
engineSqueaking
or fizzingA B ÐBÐCOther
drive belts
(Sticking
or slipping)Drive belts deflectionMA section
(ªChecking
Drive
Beltsº,
ªENGINE
MAINTE-
NANCEº) Creaking A BABABOther
drive belts
(Slipping)Idler pulley bearing
operation
Squall
CreakA B ÐBABWater
pump
noiseWater pump operationLC section
(ªWater
Pump
Inspectionº,
ªENGINE
COOLING
SYSTEMº)
A: Closely related B: Related C: Sometimes related Ð: Not related
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Ð Engine Noise
EM-9

ComponentsNBEM0011
JEM410G
1. Rear timing chain case
2. Left camshaft chain tensioner
3. Internal guide
4. Timing chain (Secondary)
5. Right camshaft chain tensioner
6. Timing chain tensioner
7. Slack guide
8. Timing chain (Primary)9. Crankshaft sprocket
10. Lower tension guide
11. Upper tension guide
12. Front timing chain case
13. Crankshaft pulley
14. Water pump cover
15. Chain tensioner cover
16. Exhaust camshaft sprocket17. CVTC cover
18. Intake camshaft sprocket
19. PHASE sensor
20. CVTC sensor
21. Variable induction air control valve
control solenoid valve
22. Swirl control valve control solenoid
valve
TIMING CHAIN
Components
EM-20

POSITION FOR APPLYING LIQUID GASKET=NBEM0011S01Refer to ªInstallationº in ªOIL PANº, EM-18.
IBefore installation, wipe off the protruding sealant.
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TIMING CHAIN
Components (Cont'd)
EM-21

SEM411G
TIMING CHAIN
Components (Cont'd)
EM-22