brakes INFINITI QX4 2005 Factory Service Manual

-1QUICK REFERENCE INDEX AGENERAL INFORMATIONGIGeneral InformationBENGINEEMEngine MechanicalLUEngine Lubrication SystemCOEngine Cooling SystemECEngine Control SystemFLFuel SystemEXExhaust SystemACCAccelerator Control SystemCTRANSMISSION/
TRANSAXLEATAutomatic TransmissionDDRIVELINE/AXLETFTransferPRPropeller ShaftFFDFront Final DriveRFDRear Final DriveFAXFront AxleRAXRear AxleESUSPENSIONFSUFront SuspensionRSURear SuspensionWTRoad Wheels & TiresFBRAKESBRBrake SystemPBParking Brake SystemBRCBrake Control SystemGSTEERINGPSPower Steering SystemHRESTRAINTSSBSeat BeltsSRSSupplemental Restraint System (SRS)IBODYBLBody, Lock & Security SystemGWGlasses, Window System & MirrorsRFRoofEIExterior & InteriorIPInstrument PanelSESeatAPAdjustable PedalJAIR CONDITIONERATCAutomatic Air ConditionerKELECTRICALSCStarting & Charging SystemLTLighting SystemDIDriver Information SystemWWWiper, Washer & HornBCSBody Control SystemLANLAN SystemAVAudio Visual, Navigation & Telephone SystemACSAuto Cruise Control SystemPGPower Supply, Ground & Circuit ElementsLMAINTENANCEMAMaintenanceMINDEXIDXAlphabetical IndexEdition: October 2004
Revision: October 2005BDACEFGHIJKLM

ACS-6
[ICC]
DESCRIPTION
Revision: October 20052005 QX56
DESCRIPTIONPFP:00000
OutlineEKS00BLG
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear.
The ICC function has two cruise control modes and brake assist (with preview function). The ICC system may
AUTO-CANCEL for various reasons, for example, when the windshield wipers are operating.
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Vehicle-to-vehicle distance control mode, the same speed as other vehicles, can be maintained without the
constant need to adjust the operating speed as with a conventional cruise control system.
The system is intended to enhance the operation of the vehicle when following another vehicle in the same
lane and direction.
If the distance sensor detects a slower moving vehicle ahead, the system will reduce speed so that the vehicle
ahead can be followed at the selected distance.
The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if
necessary.
The detection range of the sensor is approximately 120 m (390 ft) ahead.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Conventional (fixed speed) cruise control mode is cruising at preset speeds.
Refer to Owner's Manual for Intelligent Cruise Control System operation instructions.
BRAKE ASSIST (WITH PREVIEW FUNCTION)
When the force applied to brake pedal exceeds a certain level, the brake assist is activated and generates a
greater braking force than that of a conventional brake booster, even with light pedal force.
When the preview function identifies the need to apply the sudden brake by sensing the vehicle ahead in the
same lane and the distance and relative speed from it, it applies the brake pre-pressure before driver
depresses the brake pedal and improves brake response by reducing its free play.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
System DiagramEKS00BLH
WKIA1976E

TROUBLE DIAGNOSIS
AT-45
D
E
F
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MA
B
AT
Revision: October 20052005 QX56
DIAGNOSTIC WORKSHEET
Information From Customer
KEY POINTS

WHAT..... Vehicle & A/T model

WHEN..... Date, Frequencies

WHERE..... Road conditions

HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏ 1st → 2nd❏ 2nd → 3rd❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift (❏ 5th → 4th ❏ 4th → 3rd❏ 3rd → 2nd❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
Malfunction indicator lamp (MIL)❏ Continuously lit❏ Not lit
1❏ Read the item on cautions concerning fail-safe and understand the customer's complaint.AT- 4 1
2❏ ATF inspection
AT- 5 0❏ Leak (Repair leak location.)
❏ Sta te
❏ Amount
3❏ Stall test and line pressure test
AT- 5 0
, AT-
51
❏ Stall test
❏ Torque converter one-way clutch
❏ Front brake
❏ High and low reverse clutch
❏ Low coast brake
❏ Forward brake
❏ Reverse brake
❏ Forward one-way clutch❏ 1st one-way clutch
❏ 3rd one-way clutch
❏ Engine
❏ Line pressure low
❏ Except for input clutch and direct
clutch, clutches and brakes OK
❏ Line pressure inspection - Suspected part:

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
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L
M
SECTION BR
A
B
BR
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
BRAKE PEDAL .......................................................... 6
Inspection and Adjustment ....................................... 6
INSPECTION ........................................................ 6
ADJUSTMENT ...................................................... 6
Removal and Installation .......................................... 7
REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 8
INSTALLATION ..................................................... 8
BRAKE FLUID ............................................................ 9
On-board Inspection ................................................. 9
LEVEL CHECK ..................................................... 9
Drain and Refill ......................................................... 9
Bleeding Brake System .......................................... 10
BRAKE PIPING AND HOSE .....................................11
Hydraulic Circuit ......................................................11
Removal and Installation of Front Brake Hose ........11
REMOVAL ............................................................11
INSTALLATION ................................................... 12
Removal and Installation of Rear Brake Hose ....... 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 12
Inspection After Installation .................................... 13
BRAKE MASTER CYLINDER .................................. 14
On-board Inspection ............................................... 14
LEAK INSPECTION ............................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14INSTALLATION ................................................... 15
Disassembly and Assembly .................................... 15
DISASSEMBLY ................................................... 15
ASSEMBLY ......................................................... 15
BRAKE BOOSTER ................................................... 16
On-Vehicle Service ................................................. 16
OPERATING CHECK .......................................... 16
AIRTIGHT CHECK .............................................. 16
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
VACUUM LINES ....................................................... 19
Removal and Installation ........................................ 19
Inspection ............................................................... 19
VISUAL INSPECTION ......................................... 19
CHECK VALVE INSPECTION ............................. 19
FRONT DISC BRAKE ............................................... 20
On-vehicle Inspection ............................................. 20
PAD WEAR INSPECTION ................................... 20
Components ........................................................... 20
Removal and Installation of Brake Pad .................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
Removal and Installation of Brake Caliper Assembly
and Disc Rotor ........................................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
Disassembly and Assembly of Brake Caliper
Assembly ................................................................ 22
DISASSEMBLY ................................................... 22
CALIPER INSPECTION ...................................... 23
ASSEMBLY ......................................................... 23
DISC ROTOR INSPECTION ............................... 24
BRAKE BURNISHING PROCEDURE ................. 24
REAR DISC BRAKE ................................................. 26
On-vehicle Inspection ............................................. 26
PAD WEAR INSPECTION ................................... 26
Components ........................................................... 26
Removal and Installation of Brake Pad .................. 27
REMOVAL ........................................................... 27

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
C
D
E
G
H
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K
L
M
SECTION BRC
A
B
BRC
Revision: October 20052005 QX56VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
Precautions When Using CONSULT-II ..................... 3
CHECK POINTS FOR USING CONSULT-II ......... 3
Precautions for Brake Control .................................. 4
Precautions for CAN System ................................... 4
Wiring Diagrams and Trouble Diagnosis .................. 5
PREPARATION ........................................................... 6
Special Service Tool ................................................. 6
Commercial Service Tools ........................................ 6
SYSTEM DESCRIPTION ............................................ 7
System Components ................................................ 7
ABS Function ........................................................... 8
EBD Function ........................................................... 8
TCS Function ........................................................... 8
VDC Function ........................................................... 8
Fail-Safe Function .................................................... 8
ABS/EBD SYSTEM ............................................... 9
VDC/TCS SYSTEM ............................................... 9
ACTIVE BOOSTER ............................................... 9
Hydraulic Circuit Diagram ........................................ 9
CAN COMMUNICATION .......................................... 10
System Description ................................................ 10
TROUBLE DIAGNOSIS .............................................11
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ......................................................11
INTRODUCTION ..................................................11
WORK FLOW ...................................................... 12
CLARIFY CONCERN .......................................... 13
EXAMPLE OF DIAGNOSIS SHEET ................... 13
Component Parts and Harness Connector Location ... 14
Schematic .............................................................. 15
Wiring Diagram — VDC — ..................................... 16
Basic Inspection ..................................................... 23
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION ................................. 23POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION ............................. 23
ABS WARNING LAMP, SLIP INDICATOR LAMP
AND VDC OFF INDICATOR LAMP INSPECTION ... 23
Warning Lamp and Indicator Timing ....................... 24
Control Unit Input/Output Signal Standard ............. 24
REFERENCE VALUE FROM CONSULT-II ......... 24
CONSULT-II Function (ABS) .................................. 28
CONSULT-II BASIC OPERATION PROCEDURE
... 28
SELF-DIAGNOSIS .............................................. 29
DATA MONITOR ................................................. 32
ACTIVE TEST ..................................................... 36
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 38
Wheel Sensor System Inspection ........................... 38
Engine System Inspection ...................................... 39
ABS/TCS/VDC Control Unit Inspection .................. 40
Steering Angle Sensor System ............................... 41
Yaw Rate/Side/Decel G Sensor System Inspection ... 42
Solenoid and VDC Change-Over Valve System
Inspection ............................................................... 43
Actuator Motor, Motor Relay, and Circuit Inspection ... 44
Stop Lamp Switch System Inspection .................... 45
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection ................................................ 46
Brake Fluid Level Sensor System Inspection ......... 47
Active Booster System Inspection .......................... 49
Delta Stroke Sensor System Inspection ................. 50
Pressure Sensor System Inspection ...................... 51
Steering Angle Sensor Safe Mode Inspection ........ 54
CAN Communication System Inspection ................ 55
Inspection For Self-diagnosis Result "ST ANGLE
SEN SIGNAL" ......................................................... 55
Inspection For Self-diagnosis Result "DECEL G
SEN SET" ............................................................... 55
VDC OFF Indicator lamp Does Not Illuminate ........ 56
Component Inspection ............................................ 56
VDC OFF SWITCH ............................................. 56

OVERHEATING CAUSE ANALYSIS
CO-7
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CO
Revision: October 20052005 QX56
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

DI-64
REAR SONAR SYSTEM
Revision: October 20052005 QX56
Pre-diagnosis InspectionEKS00BD7
SENSOR STATUS CHECK

Check that the rear sonar sensor is properly aligned (bumper is not misaligned, no deformation in sensor
mounting area.

Check that snow, mud, or other foreign objects are not adhering to the rear sonar sensor.

Check that there is no deformation, scratches, or other damage to the rear sonar sensor.

Check that water has not accumulated in the rear sonar sensor.
CAUTION:
Use water, cotton swab, or other soft material for cleaning the sensor.
1. Check that there are no obstacles within each rear sonar sensor's detection range.
2. Check that there are no nearby ultrasound sources (such as the sounds of vehicle horns, motorcycle
engines, or truck air brakes).
3. Check that the vehicle is on a level surface.
Self-diagnosis FunctionEKS00BD8
There are four modes of self-diagnosis; entering diagnostics, requesting number of fault codes, requesting
fault codes, and idling or clearing fault codes. These steps must be followed in order. Self-diagnosis can be
manually exited by turning the ignition switch OFF, or selecting reverse gear. Self-diagnosis will exit unless a
fault code request occurs before a message is repeated five times without acknowledgement.
ENTERING DIAGNOSTICS MODE
1. Turn ignition switch ON. Rear sonar system OFF switch indica-
tor lamp illuminates for three seconds and then turns off.
2. Immediately push rear sonar system OFF switch ten times
within five seconds.
3. The sonar buzzer will sound once and the rear sonar system
OFF indicator will flash once.
REQUESTING NUMBER OF FAULT CODES MODE
1. While in diagnostic mode, push rear sonar system OFF switch
once.
2. The sonar buzzer will sound once.
3. Rear sonar system OFF indicator will flash once and sonar
buzzer will sound once for each fault code detected.
4. There will be a four second pause.
5. The number of fault codes will repeat five times then pause.
NOTE:
Self-diagnosis will exit unless requesting fault codes occurs
before five repeats ends.
Detection range
Rear sonar sensors Approx. 1.8 m (5.9 ft.) maximum
LKIA0389E
LKIA0388E

FAX-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS001XC
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FAX -1 3FA X - 7FA X - 5FA X - 5FA X - 7FA X - 5
PR-3, "
NVH Troubleshooting Chart
"
FFD-6, "
NVH Troubleshooting Chart
"
FSU-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
PROPELLER SHAFT
FRONT FINAL DRIVE
SUSPENSION
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomNoise×× ×× ×××××××
Shake× ××× × ×××××
Vibration××××× × ×× ×
Shimmy× ×× ×××××
Shudder×××× ×××××
Poor quality ride or
handling××× ×××

FFD-6
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: October 20052005 QX56
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS003PG
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
FFD-15, "
Tooth Contact
"
FFD-15, "
Tooth Contact
"
FFD-15, "
Tooth Contact
"
RFD-13, "
DRIVE GEAR TO DRIVE PINION BACKLASH
"
RFD-14, "
COMPANION FLANGE RUNOUT
"
MA-21, "
CHASSIS AND BODY MAINTENANCE
"
PR-3, "
NVH Troubleshooting Chart
"
FSU-4
(FSU) and RSU-5
(RSU)
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
RAX-4
(RAX) and FA X - 4
(FAX)
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Rough gear tooth
Improper gear contact
Tooth surfaces worn
Incorrect backlash
Companion flange excessive runout
Improper gear oil
PROPELLER SHAFT
SUSPENSION
TIRES
ROAD WHEEL
DRIVE AXLE
BRAKES
STEERING
Symptom Differential Noise×××××××××××××

FSU-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEES001GG
Use the chart below to help you find the cause of the symptom. Repair or replace parts as necessary.
x: ApplicableReference page
FSU-5FSU-10FSU-5FSU-5FSU-21FSU-6FSU-6FSU-6
PR-3, "
NVH Troubleshooting Chart
"
FFD-6, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible Cause and
SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation,
damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL
AXLE
TIRES
ROAD WHEEL
BRAKES
STEERING
SymptomNoise× × ×××× × × × × × ××
Shake×××× × × ×××××
Vib ratio n××××× × ×× ×
Shimmy× × ×× × × × × ××
Shudder××× ×××××
Poor quality ride or handling××××× ×× ×××