engine overheat INFINITI QX4 2005 Factory Service Manual

TROUBLE DIAGNOSIS
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Revision: October 20052005 QX56
TROUBLE DIAGNOSES FOR UNUSUAL PRESSURE
Whenever system′s high and/or low side pressure is unusual, diagnose using a manifold gauge. The marker
above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the stan-
dard (usual) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air temperature-
to-operating pressure table).
Both High- and Low-pressure Sides are Too High
High-pressure Side is Too High and Low-pressure Side is Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too high.Pressure is reduced soon
after water is splashed on
condenser.Excessive refrigerant charge
in refrigeration cycleReduce refrigerant until speci-
fied pressure is obtained.
Air suction by cooling fan is
insufficient.Insufficient condenser cooling
performance
↓
1. Condenser fins are clogged.
2. Improper fan rotation of
cooling fan

Clean condenser.

Check and repair cooling fan
if necessary.

Low-pressure pipe is not
cold.

When compressor is
stopped high-pressure
value quickly drops by
approximately 196 kPa (2
kg/cm
2 , 28 psi). It then
decreases gradually there-
after.Poor heat exchange in con-
denser
(After compressor operation
stops, high-pressure
decreases too slowly.)
↓
Air in refrigeration cycleEvacuate and recharge sys-
tem.
Engine tends to overheat.Engine cooling systems mal-
function.Check and repair engine cool-
ing system.

An area of the low-pres-
sure pipe is colder than
areas near the evaporator
outlet.

Plates are sometimes cov-
ered with frost.

Excessive liquid refrigerant
on low-pressure side

Excessive refrigerant dis-
charge flow

Expansion valve is open a
little compared with the
specification.
↓
Improper expansion valve
adjustmentReplace expansion valve.
AC359A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too high and
low-pressure side is too low.
Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tube or parts
located between compressor
and condenser are clogged or
crushed.

Check and repair or replace
malfunctioning parts.

Check lubricant for contami-
nation.
AC360A

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION CO
A
CO
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions for Liquid Gasket .................................. 2
REMOVAL OF LIQUID GASKET SEALING .......... 2
LIQUID GASKET APPLICATION PROCEDURE ..... 2
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
OVERHEATING CAUSE ANALYSIS .......................... 6
Troubleshooting Chart .............................................. 6
COOLING SYSTEM .................................................... 8
Cooling Circuit .......................................................... 8
System Drawing ....................................................... 9
ENGINE COOLANT .................................................. 10
Inspection ............................................................... 10
LEVEL CHECK ................................................... 10
CHECKING COOLING SYSTEM FOR LEAKS ... 10
CHECKING RESERVOIR CAP ........................... 10
CHECKING RADIATOR CAP .............................. 10
Changing Engine Coolant ...................................... 10
DRAINING ENGINE COOLANT ......................... 10
REFILLING ENGINE COOLANT .........................11
FLUSHING COOLING SYSTEM ..........................11
RADIATOR ................................................................ 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSTALLATION ................................................... 14INSPECTION AFTER INSTALLATION ................ 14
Checking Radiator .................................................. 14
ENGINE COOLING FAN ........................................... 15
Removal and Installation (Crankshaft Driven Type) ... 15
REMOVAL ........................................................... 15
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
INSPECTION AFTER INSTALLATION ................ 15
Removal and Installation (Motor Driven Type) ....... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
WATER PUMP .......................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 18
THERMOSTAT AND WATER PIPING ...................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 20
INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 21
Standard and Limit .................................................. 21
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 21
THERMOSTAT .................................................... 21
RADIATOR .......................................................... 21

CO-6Revision: October 2005
OVERHEATING CAUSE ANALYSIS
2005 QX56
OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00LN2
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Water cut valve malfunctionExcess foreign material
(rust, dirt, sand, etc.), phys-
ical damage
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration

OVERHEATING CAUSE ANALYSIS
CO-7
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Revision: October 20052005 QX56
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items

EC-5
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ECA
Revision: October 20052005 QX56 Component Inspection ......................................... 413
Removal and Installation ...................................... 414
DTC P1146, P1166 HO2S2 ..................................... 415
Component Description ........................................ 415
CONSULT-II Reference Value in Data Monitor Mode
. 415
On Board Diagnosis Logic ................................... 415
DTC Confirmation Procedure ............................... 416
Overall Function Check ........................................ 416
Wiring Diagram .................................................... 418
Diagnostic Procedure ........................................... 421
Component Inspection ......................................... 424
Removal and Installation ...................................... 425
DTC P1147, P1167 HO2S2 ..................................... 426
Component Description ........................................ 426
CONSULT-II Reference Value in Data Monitor Mode
. 426
On Board Diagnosis Logic ................................... 426
DTC Confirmation Procedure ............................... 427
Overall Function Check ........................................ 427
Wiring Diagram .................................................... 429
Diagnostic Procedure ........................................... 432
Component Inspection ......................................... 435
Removal and Installation ...................................... 436
DTC P1148, P1168 CLOSED LOOP CONTROL .... 437
On Board Diagnosis Logic ................................... 437
DTC P1211 TCS CONTROL UNIT ......................... 438
Description ........................................................... 438
On Board Diagnosis Logic ................................... 438
DTC Confirmation Procedure ............................... 438
Diagnostic Procedure ........................................... 438
DTC P1212 TCS COMMUNICATION LINE ............ 439
Description ........................................................... 439
On Board Diagnosis Logic ................................... 439
DTC Confirmation Procedure ............................... 439
Diagnostic Procedure ........................................... 439
DTC P1217 ENGINE OVER TEMPERATURE ....... 440
Description ........................................................... 440
CONSULT-II Reference Value in Data Monitor Mode
. 440
On Board Diagnosis Logic ................................... 441
Overall Function Check ........................................ 441
Wiring Diagram .................................................... 443
Diagnostic Procedure ........................................... 445
Main 12 Causes of Overheating ........................... 448
Component Inspection ......................................... 449
DTC P1225 TP SENSOR ........................................ 450
Component Description ........................................ 450
On Board Diagnosis Logic ................................... 450
DTC Confirmation Procedure ............................... 450
Diagnostic Procedure ........................................... 451
Removal and Installation ...................................... 451
DTC P1226 TP SENSOR ........................................ 452
Component Description ........................................ 452
On Board Diagnosis Logic ................................... 452
DTC Confirmation Procedure ............................... 452
Diagnostic Procedure ........................................... 453
Removal and Installation ...................................... 453
DTC P1229 SENSOR POWER SUPPLY ................ 454On Board Diagnosis Logic ....................................454
DTC Confirmation Procedure ...............................454
Wiring Diagram .....................................................455
Diagnostic Procedure ...........................................456
DTC P1271, P1281 A/F SENSOR 1 .......................459
Component Description ........................................459
CONSULT-II Reference Value in Data Monitor Mode
.459
On Board Diagnosis Logic ....................................459
DTC Confirmation Procedure ...............................459
Wiring Diagram .....................................................461
Diagnostic Procedure ...........................................464
Removal and Installation ......................................467
DTC P1272, P1282 A/F SENSOR 1 .......................468
Component Description ........................................468
CONSULT-II Reference Value in Data Monitor Mode
.468
On Board Diagnosis Logic ....................................468
DTC Confirmation Procedure ...............................468
Wiring Diagram .....................................................470
Diagnostic Procedure ...........................................473
Removal and Installation ......................................476
DTC P1273, P1283 A/F SENSOR 1 .......................477
Component Description ........................................477
CONSULT-II Reference Value in Data Monitor Mode
.477
On Board Diagnosis Logic ....................................477
DTC Confirmation Procedure ...............................477
Wiring Diagram .....................................................479
Diagnostic Procedure ...........................................482
Removal and Installation ......................................486
DTC P1274, P1284 A/F SENSOR 1 .......................487
Component Description ........................................487
CONSULT-II Reference Value in Data Monitor Mode
.487
On Board Diagnosis Logic ....................................487
DTC Confirmation Procedure ...............................487
Wiring Diagram .....................................................489
Diagnostic Procedure ...........................................492
Removal and Installation ......................................496
DTC P1276, P1286 A/F SENSOR 1 .......................497
Component Description ........................................497
CONSULT-II Reference Value in Data Monitor Mode
.497
On Board Diagnosis Logic ....................................497
DTC Confirmation Procedure ...............................497
Overall Function Check ........................................498
Wiring Diagram .....................................................500
Diagnostic Procedure ...........................................503
Removal and Installation ......................................506
DTC P1278, P1288 A/F SENSOR 1 .......................507
Component Description ........................................507
CONSULT-II Reference Value in Data Monitor Mode
.507
On Board Diagnosis Logic ....................................507
DTC Confirmation Procedure ...............................508
Wiring Diagram .....................................................510
Diagnostic Procedure ...........................................513
Removal and Installation ......................................518

EC-102Revision: October 2005
TROUBLE DIAGNOSIS
2005 QX56
2
P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater

P0138 P0139 P0158 P0159 P1146 P1147 P1166 P1167 Heated oxygen sensor 2

P0441 EVAP control system purge flow monitoring

P0444 P0445 P1444 EVAP canister purge volume control solenoid valve

P0447 P1446 EVAP canister vent control valve

P0451 P0452 P0453 EVAP control system pressure sensor

P0550 Power steering pressure sensor

P0700 P0710 P0720 P0740 P0744 P0745 P1716 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767 P1769
P1772 P1774 A/T related sensors and solenoid valves

P1031 P1032 P1051 P1052 A/F sensor 1 heater

P1065 ECM power supply

P1122 Electric throttle control function

P1124 P1126 P1128 Electric throttle control actuator

P1217 Engine over temperature (OVERHEAT)

P1271 P1272 P1273 P1274 P1276 P1278 P1279 P1281 P1282 P1283 P1284 P1286 P1288 P1289 A/F sensor 1

P1805 Brake switch
3

P0171 P0172 P0174 P0175 Fuel injection system function

P0300 - P0308 Misfire

P0420 P0430 Three way catalyst function

P0442 P0455 P0456 EVAP control system

P0506 P0507 Idle speed control system

P1121 Electric throttle control actuator

P1148 P1168 Closed loop control

P1211 TCS control unit

P1212 TCS communication line

P1564 ICC/ASCD steering switch

P1568 ICC command value

P1572 ICC/ASCD brake switch

P1574 ICC/ASCD vehicle speed sensor Priority Detected items (DTC)

EC-104Revision: October 2005
TROUBLE DIAGNOSIS
2005 QX56
Symptom Matrix ChartUBS00L05
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-637
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4EC-94
Injector circuit 1 1 2 3 2 2 2 2EC-631
Evaporative emission system 3 3 4 4 4 4 4 4 4 4EC-32
Air Positive crankcase ventilation sys-
tem
334444444 41EC-45
Incorrect idle speed adjustment 1 1 1 1 1EC-72
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-397
,
EC-399
,
EC-405
,
EC-410
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-72
Ignition circuit 1 1 2 2 2 2 2 2EC-619
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3EC-157
Mass air flow sensor circuit
1
122
222 2EC-174,
EC-183
Engine coolant temperature sensor circuit
333EC-195,
EC-208
Air fuel ratio (A/F) sensor 1 circuitEC-459
,
EC-468
,
EC-477
,
EC-487
,
EC-497
,
EC-507
,
EC-519
Throttle position sensor circuit
22EC-201
,
EC-264
,
EC-450
,
EC-452
,
EC-604
Accelerator pedal position sensor circuit 3 2 1EC-454
,
EC-591
,
EC-597
,
EC-611
Knock sensor circuit 2 3EC-279
Crankshaft position sensor (POS) circuit 2 2EC-284

TROUBLE DIAGNOSIS
EC-105
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Revision: October 20052005 QX56
1 - 6: The numbers refer to the order of inspection.
(continued on next page)Camshaft position sensor (PHASE) circuit 3 2EC-291
Vehicle speed signal circuit 2 3 3 3EC-372
Power steering pressure sensor circuit 2 3 3EC-378
ECM 22333333333EC-383,
EC-393
Park/Neutral position (PNP) switch circuit 3 3 3 3 3EC-581
Refrigerant pressure sensor circuit 2 3 3 4EC-643
Electrical load signal circuit 3EC-648
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2AT C - 3 3
ABS actuator and electric unit (control unit) 4EC-438
,
EC-439

or BRC-11
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-106Revision: October 2005
TROUBLE DIAGNOSIS
2005 QX56
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3
Va p o r lo c k—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-14
Air cleanerEM-14
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-14
Electric throttle control actuatorEM-15
Air leakage from intake manifold/
Collector/GasketEM-15
Cranking Battery
111111
11SC-4
Generator circuitSC-17
Starter circuit 3SC-10
Signal plate 6EM-35
Park/Neutral position (PNP)
switch4AT- 1 0 4
Engine Cylinder head
55555 55 5EM-58
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-73
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va lv e
mecha-
nismTiming chain
55555 55 5EM-35
CamshaftEM-43
Intake valve
3EM-58
Exhaust valve

TROUBLE DIAGNOSIS
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Revision: October 20052005 QX56
1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-19
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-22
, LU-
13 , LU-10 ,
LU-11
Oil level (Low)/Filthy oilLU-7
Cooling Radiator/Hose/Radiator filler cap
55555 55 45CO-12
Thermostat 5CO-19
Water pum pCO-17
Water galleryCO-8
Cooling fan 5CO-15
Coolant level (Low)/Contami-
nated coolant5CO-10
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11BL-137
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA