knock sensor INFINITI QX56 2004 Factory User Guide

EC-86Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
Air Air duct
55555 5EM-14
Air cleanerEM-14
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555EM-14
Electric throttle control actuatorEM-15
Air leakage from intake manifold/
Collector/GasketEM-15
Cranking Battery
111111
11SC-4
Generator circuitSC-17
Starter circuit 3SC-10
Signal plate 6EM-15
PNP switch 4AT- 1 0 9
Engine Cylinder head
55555 55 5EM-59
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-73
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va lv e
mecha-
nismTiming chain
55555 55 5EM-35
CamshaftEM-43
Intake valve
3EM-59
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-19
, EX-
3Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5EM-22
, LU-
10 , LU-11
, LU-13
Oil level (Low)/Filthy oilLU-7
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA

EC-98Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
14 YCamshaft position sensor
(PHASE)[Engine is running]

Warm-up condition

Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.1.0 - 4.0V
[Engine is running]

Engine speed is 2,000 rpm.1.0 - 4.0V
15 W Knock sensor 1[Engine is running]

Idle speedApproximately 2.5V
16 BR/R
A/F sensor 1 (bank 1)[Engine is running]

Warm-up condition

Idle speedApproximately 3.1V
35 BR/GApproximately 2.6V
56 LG/BApproximately 2.3V
75 P/BApproximately 2.3V
21
22
23
40
41
42
44
63O/L
BR
GR/W
Y/G
P
L
O
GInjector No. 5
Injector No. 3
Injector No. 1
Injector No. 6
Injector No. 4
Injector No. 2
Injector No. 7
Injector No. 8[Engine is running]

Warm-up condition

Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.BATTERY VOLTAGE
(11 - 14V)
[Engine is running]

Warm-up condition

Engine speed is 2,000 rpm.BATTERY VOLTAGE
(11 - 14V)
24 BR/WA/F sensor 1 heater
(bank 2)[Engine is running]

Warm-up condition

Idle speedApproximately 5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB1039E
PBIB1040E
PBIB0042E
PBIB0043E
PBIB1584E

TROUBLE DIAGNOSIS
EC-99
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25 O/GHeated oxygen sensor 2
heater (bank 2)[Engine is running]

Engine speed is below 3,600 rpm after the
following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load.0 - 1.0V
[Ignition switch: ON]

Engine stopped
[Engine is running]

Engine speed is above 3,600 rpm.BATTERY VOLTAGE
(11 - 14V)
32 LEVAP control system pres-
sure sensor[Ignition switch: ON]Approximately 1.8 - 4.8V
34 R/BIntake air temperature sen-
sor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with intake
air temperature.
36 W Knock sensor 2[Engine is running]

Idle speedApproximately 2.5V
45 L/YEVAP canister purge volume
control solenoid valve[Engine is running]

Idle speed

Accelerator pedal is not depressed even
slightly, after starting engine.BATTERY VOLTAGE
(11 - 14V)
[Engine is running]

Engine speed is about 2,000 rpm (More
than 100 seconds after starting engine).11 - 14V
46
60
61
62
65
79
80
81L/R
GR/R
O/W
Y/R
G/R
V/W
W/R
W/GIgnition signal No. 7
Ignition signal No. 5
Ignition signal No. 3
Ignition signal No. 1
Ignition signal No. 8
Ignition signal No. 6
Ignition signal No. 4
Ignition signal No. 2[Engine is running]

Warm-up condition

Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle.0 - 0.2V
[Engine is running]

Warm-up condition

Engine speed is 2,000 rpm.0.1 - 0.4V
47 YSensor power supply
(Throttle position sensor)[Ignition switch: ON]Approximately 5V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0050E
PBIB0051E
PBIB0044E
PBIB0045E

EC-104Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56

System readiness test (SRT) codes

Test values

Others
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)××××
Mass air flow sensor×××
Engine coolant temperature sensor×××××
A/F sensor 1×××××
Heated oxygen sensor 2×××××
Vehicle speed sensor×× ××
Accelerator pedal position sensor×××
Throttle position sensor×××
Fuel tank temperature sensor××××
EVAP control system pressure
sensor×××
Intake air temperature sensor××× ×
Knock sensor×
Refrigerant pressure sensor××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
Fuel level sensor×××
ICC steering switch×××
ASCD steering switch×××
ICC brake switch×××
ASCD brake switch×××

EC-250Revision: August 2007
DTC P0327, P0328, P0332, P0333 KS
2004 QX56
DTC P0327, P0328, P0332, P0333 KSPFP:22060
Component DescriptionUBS00H3T
The knock sensor is attached to the cylinder block. It senses engine
knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
On Board Diagnosis LogicUBS00H3U
The MIL will not light up for these diagnoses.
DTC Confirmation ProcedureUBS00H3V
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-252, "
Diagnostic Procedure"
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB0021E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0327
0327
(bank 1)Knock sensor circuit low
inputAn excessively low voltage from the sensor
is sent to ECM.

Harness or connectors
(The sensor circuit is open or shorted.)

Knock sensor P0332
0332
(bank 2)
P0328
0328
(bank 1)Knock sensor circuit high
inputAn excessively high voltage from the sensor
is sent to ECM.
P0333
0333
(bank 2)
SEF 0 58 Y

EC-252Revision: August 2007
DTC P0327, P0328, P0332, P0333 KS
2004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00H3X
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminals 15, 36 and body ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 15 and knock
sensor (bank1) terminal 1, ECM terminal 36 and knock sensor
(bank 2) terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors F26, F101

Harness for open or short between ECM and knock sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK KNOCK SENSOR
Refer to EC-254, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
15
36W
WKnock sensor (bank 1)
Knock sensor (bank 2)[Engine is running]

Idle speedApproximately 2.5V
Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]
Continuity should exist.
PBIB0021E

DTC P0327, P0328, P0332, P0333 KS
EC-253
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5. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer to EC-133, "
Ground Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace ground connections.
6. CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect knock sensor harness connector.
3. Check harness continuity between knock sensor terminal 2 and body ground. Refer to Wiring Diagram.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors F26, F101

Harness connectors F14, E5

Harness for open or short between knock sensor terminal 2 and body ground
>> Repair open circuit or short power in harness or connectors.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
BBIA0354E
Continuity should exist.

EC-254Revision: August 2007
DTC P0327, P0328, P0332, P0333 KS
2004 QX56
Component InspectionUBS00H3Y
KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
Removal and InstallationUBS00H3Z
KNOCK SENSOR
Refer to EM-73, "CYLINDER BLOCK" . Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]
SE F 111 Y

EM-74Revision: August 2007
CYLINDER BLOCK
2004 QX56
* Refer to GI-45, "Recommended Chemical Products and Sealants" .
DISASSEMBLY
1. Remove engine assembly. Refer to EM-70, "REMOVAL" .
2. Remove the drive plate.

Hold the crankshaft pulley bolt to lock the crankshaft and remove the drive plate bolts.

Loosen bolts diagonally.
CAUTION:

Be careful not to damage drive plate. Especially avoid
deforming and damaging of signal plate teeth (circum-
ference position).

Place the drive plate with signal plate surface facing
other than downward.

Keep magnetic materials away from signal plate.
3. Lift the engine with hoist to install it onto engine stand. Refer to EM-70, "
REMOVAL" .
CAUTION:

Use an engine stand that has a load capacity [approximately 240kg (529 lb) or more] large
enough for supporting the engine weight.

Before removing the hanging chains, make sure the engine stand is stable and there is no risk
of overturning.

If the load capacity of the stand is not adequate, remove the following parts beforehand to reduce the
potential risk of overturning the stand.
–Remove fuel tube and fuel injector assembly. Refer to EM-29, "REMOVAL" .
–Remove intake manifold. Refer to EM-15, "REMOVAL" .
–Remove exhaust manifold. Refer to EM-19, "REMOVAL" .
–Remove A/C compressor fitting bolts and brackets. Refer to ATC-166, "REMOVAL" .
–Remove ignition coil. Refer to EM-26, "REMOVAL" .
–Remove rocker cover. Refer to EM-33, "REMOVAL" .
–Other removable brackets.
4. Drain engine oil. Refer to MA-16, "
Changing Engine Oil" .
1. Knock sensor sub-harness 2. Knock sensor 3. Cylinder block
4. Main bearing 5. Top ring 6. Second ring
7. Oil ring 8. Crankshaft key 9. Piston
10. Connecting rod 11. Snap ring 12. Piston pin
13. Connecting rod bearing 14. Connecting rod bearing cap 15. Main bearing cap
16. Thrust bearing 17. Main bearing 18. Crankshaft
19. Pilot converter 20. Thrust bearing 21. Side bolt
22. Drive plate 23. Reinforcement plate 24. Rear oil seal retainer
25. Rear oil seal 26. Transmission 27. O-ring
28. Crankshaft position sensor (POS) 29. Gasket 30. Cylinder block heater
31. Connector cap
KBIA2491E

CYLINDER BLOCK
EM-75
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5. Drain engine coolant by removing cylinder block drain plug “A”,
“B”, “C” and “D” as shown.
6. Remove the following components and associated parts (The parts listed in step 3 are not included here.)

Oil pan and oil strainer. Refer to EM-22, "REMOVAL" .

Crankshaft pulley, front cover and timing chain. Refer to EM-36, "REMOVAL" .

Camshaft. Refer to EM-43, "REMOVAL" .

Cylinder head. Refer to EM-60, "REMOVAL" .
7. Remove knock sensor.
CAUTION:
Carefully handle the sensor, avoiding shocks.
8. Remove the piston and connecting rod assembly as follows.

Before removing the piston and connecting rod assembly, check the connecting rod side clearance.
Refer to EM-89, "
CONNECTING ROD SIDE CLEARANCE" .
a. Position the crankshaft pin corresponding to the connecting rod to be removed onto the bottom dead cen-
ter.
b. Remove the connecting rod cap.
c. Push the piston and connecting rod assembly out to the cylinder
head side using suitable tool.
9. Remove the connecting rod bearings.
CAUTION:
When removing them, note the installation position. Keep them in the correct order.
10. Remove the piston rings from the piston using suitable tool.
CAUTION:

When removing the piston rings, be careful not to dam-
age the piston.

Be careful not to damage piston rings by expanding them
excessively.

Before removing the piston rings, check the piston ring side
clearance. Refer to EM-90, "
PISTON RING SIDE CLEARANCE"
.
WBIA0419E
PBIC0086E
PBIC0087E