INFINITI QX56 2004 Factory Service Manual

IP-6
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
73982-9E000: 45 mm (1.77 in) thick, 50 x 50 mm (1.97 x 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50 x 50
mm (1.97 x 1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 x 50 mm (1.18 x 1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 x 25 mm (0.59 x 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS00637
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops

SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the console at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lens loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

IP-8
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
Diagnostic WorksheetEIS00638
SBT 8 60

SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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SBT 8 44

IP-10
INSTRUMENT PANEL ASSEMBLY
Revision: August 20072004 QX56
INSTRUMENT PANEL ASSEMBLYPFP:68200
Removal and InstallationEIS00639
WIIA0589E

INSTRUMENT PANEL ASSEMBLY
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1. Remove instrument lower cover LH. Refer to IP-13, "Instrument Lower Cover LH" .
2. Remove glove box assembly.
3. Remove center console lower covers.
4. Remove shift knob and A/T finisher. Refer to IP-13, "
A/T Finisher" .

Disconnect harness from bottom of A/T finisher.
5. Remove shifter assembly. Refer to AT-233, "
Control Device Removal and Installation" .

Disconnect harness and shifter cable.
6. Remove center console and disconnect harness.
7. Remove cluster lid C and disconnect harnesses.
8. Remove cluster lid D and disconnect harness.
9. Remove display assembly and the audio unit. Refer to AV-45, "
Removal and Installation for Audio Unit"
and AV- 1 5 8 , "Removal and Installation of Display Unit" .
10. Remove power point assemblies.
11. Remove front passenger air bag status light.
12. Remove hazard switch.
13. Remove clock.
14. Remove combination meter cover.
15. Remove cluster lid A and disconnect harness.
16. Remove combination meter and disconnect harness.
17. Remove lower knee protector LH.
18. Remove the upper and lower steering column covers.

Disconnect harness from ADP steering switch.
19. Remove defrost grille and disconnect optical sensor harness.
20. Remove side ventilator assembly LH.
21. Remove side ventilator assembly RH.
22. Remove instrument panel.

Remove passenger air bag nuts and remove air bag. Refer to SRS-50, "FRONT PASSENGER AIR
BAG MODULE" .

Disconnect GPS antenna.

Disconnect harnesses to instrument panel speakers LH and RH and remove speakers.

Disconnect all remaining harnesses.
Installation is in the reverse order of removal.
1. Steering member brackets 2. Bracket assembly LH 3. Steering member assembly
4. Combination meter cover 5. Defrost grille 6. Instrument panel speaker LH
7. Instrument panel 8. Bin mat 9. Side ventilator assembly LH
10. Instrument lower cover LH 11. Lower knee protector LH 12. Steering column cover upper
13. Steering column cover lower 14. Center console lower cover LH 15. Combination meter
16. Audio unit bracket LH 17. Driver instrument stay 18. Audio unit
19. Passenger instrument stay 20. Display assembly 21. Switch assembly
22. Cluster lid A 23. Cluster lid D ventilator LH 24. Front passenger air bag status light
25. Power point assemblies 26. Clock 27. Cluster lid C
28. Front air control 29. Audio control 30. Hazard switch
31. Cluster lid D ventilator RH 32. Cluster lid D 33. Glove box door
34. Glove box assembly 35. Glove box housing 36. Glove box striker
37. Rubber bumpers 38. Glove box damper 39. Audio unit bracket RH
40. Center console lower cover RH 41. Fuse block cover 42. Side ventilator assembly RH
43. Instrument panel bracket 44. Instrument panel speaker RH 45. Bracket assembly RH
46. Key cylinder escutcheon 47. Instrument lower cover RH

IP-12
INSTRUMENT PANEL ASSEMBLY
Revision: August 20072004 QX56
REMOVAL AND INSTALLATION
Cluster Lid C
1. Remove center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Pull cluster lid C towards rear of vehicle to release clips.
3. Disconnect electrical connectors.
Installation is in the reverse order of removal.
CAUTION:
When removing and installing, place shop cloths onto surrounding parts to protect A/T finisher and
center console from damage.
Cluster Lid D
1. Remove cluster lid C. Refer to IP-12, "Cluster Lid C" .
2. Pull lid toward rear of vehicle to release clips, remove cluster lid D.

Disconnect electrical connectors.
Installation is in the reverse order of removal.
CAUTION:
When removing and installing, place shop cloths onto surrounding parts to protect A/T finisher and
center console from damage.
LIIA1336E
LIIA1337E

INSTRUMENT PANEL ASSEMBLY
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Instrument Lower Cover LH
Remove screws using power tool, and remove instrument lower
cover LH.

Pull to disconnect clips.

Disconnect harnesses from back of instrument lower cover LH.
Installation is in the reverse order of removal.
Combination Meter
1. Remove instrument lower cover LH. Refer to IP-13, "Instrument Lower Cover LH" .
2. Remove the combination meter cover.
3. Remove cluster lid A.
4. Remove screws using power tool and remove the combination
meter assembly.

Disconnect electrical connectors.
Installation is in the reverse order of removal.
A/T Finisher
1. Remove shift knob.
2. Remove console mask.
3. Pull up to release clips and remove A/T finisher.

Disconnect harnesses.
Installation is in the reverse order of removal.
Display Assembly and Audio Unit
1. Remove audio unit. Refer to AV- 4 5 , "Removal and Installation for Audio Unit" .
2. Remove display assembly. Refer to AV- 1 5 8 , "
Removal and Installation of Display Unit" .
LIIA1327E
LIIA1249E
LIIA1335E

IP-14
INSTRUMENT PANEL ASSEMBLY
Revision: August 20072004 QX56
Instrument Lower Cover RH and Glove Box
1. Remove screws using power tool, release clips and remove
lower instrument panel RH and glove box as an assembly.
2. Remove damper clip from glove box.
3. Remove glove box pins and glove box.
4. Using power tool, remove screws and glove box striker.
5. Remove fuse block cover.
6. Remove screws and remove glove box damper.
Installation
Installation is in the reverse order of removal
1. Glove box damper 2. Lower instrument panel RH 3. Clips
4. Glove box pins 5. Glove box 6. Glove box striker
7. Fuse block cover 8. Glove box assembly
WIIA0666E
LLIA0072E

INSTRUMENT PANEL ASSEMBLY
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Revision: August 20072004 QX56
Disassembly and AssemblyEIS002XV
CENTER CONSOLE
WIIA0329E