Air INFINITI QX56 2004 Factory Service Manual

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ATC-101
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Revision: August 20072004 QX56
Rear Air Control CircuitEJS002CK
SYMPTOM:

Temperature cannot be adjusted from the rear air control.
INSPECTION FLOW
*1ATC-59, "Operational Check (Rear)"*2AT C - 5 3 , "A/C System Self-diagno-
sis Function"
*3AT C - 5 5 , "SELF-DIAGNOSIS CODE
CHART"
*4ATC-102, "DIAGNOSTIC PROCE-
DURE FOR REAR AIR CONTROL"
*5AT C - 7 3 , "DIAGNOSTIC PROCE-
DURE FOR AIR MIX DOOR
MOTOR (REAR)"
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ATC-102
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Revision: August 20072004 QX56
SYSTEM DESCRIPTION
Component Parts
Rear air control system components are:

Front air control

Rear air control

Air mix door motor (rear)

Rear blower motor relay

Rear blower motor resistor

Rear blower motor
System Operation
Rear Air Control
When the rear fan switch (front) (integral to the front air control) is in the rear (R) position the rear blower motor
speeds and the rear temperature/mode are controlled by the rear fan switch (rear) and the rear temperature/
mode dial (rear) (both integral to the rear air control).
DIAGNOSTIC PROCEDURE FOR REAR AIR CONTROL
SYMPTOM:

Blower motor operation is malfunctioning. Refer to ATC-90, "Rear Blower Motor Circuit" .

Temperature/mode operation is malfunctioning.
1. CHECK OPERATION FROM FRONT AIR CONTROL
Does rear temperature/mode operate normally from front air control?
YES or NO
YES >> GO TO 2.
NO >> Refer to AT C - 7 3 , "
DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR (REAR)" .
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ATC-103
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2. CHECK CIRCUIT BETWEEN REAR AIR CONTROL AND FRONT AIR CONTROL FOR OPEN AND
SHORT
1. Turn ignition switch OFF.
2. Disconnect front air control M50 and rear temperature/mode dial
(rear) (Rear air control) connector R209.
3. Check continuity between front air control harness connector
M50 terminal 33 (V) and rear temperature/mode dial (rear)
(Rear air control) connector R209 terminal 5 (V).
4. Check continuity between rear temperature/mode dial (rear)
(Rear air control) connector R209 terminal 5 (V) and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK CIRCUIT BETWEEN REAR AIR CONTROL AND AIR MIX DOOR MOTOR (REAR) FOR OPEN
OR SHORT
1. Disconnect air mix door motor (rear) connector B155.
2. Check continuity between rear temperature/mode dial (rear)
(Rear air control) connector R209 terminal 2 (P) and 4 (Y) and
air mix door motor (rear) harness connector B155 terminal 2 (P)
and 3 (Y).
3. Check continuity between rear temperature/mode dial (rear)
(Rear air control) connector R209 terminals 2 (P) and 4 (Y) and
ground.
OK or NG
OK >> Replace rear air control [rear temperature/mode dial (rear)]. Refer to ATC-135, "REAR AIR CON-
TROL" .
NG >> Repair harness or connector.33 - 5 Continuity should exist.
5 - Ground Continuity should not exist.
WJIA0803E
2 - 2 Continuity should exist.
4 - 3 Continuity should exist.
2, 4 - Ground Continuity should not exist.
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ATC-105
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SYSTEM DESCRIPTION
The front air control controls compressor operation based on ambient and intake temperature and a signal
from ECM.
Low Temperature Protection Control
The front air control will turn the compressor ON or OFF as determined by a signal detected by the intake sen-
sor and the ambient sensor.
When intake air temperature is higher than the preset value, the compressor turns ON. The compressor turns
OFF when intake air temperature is lower than the preset value. That preset value is dependent on the ambi-
ent temperature, refer to the following table.
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH
SYMPTOM: Magnet clutch does not engage when A/C switch is ON.
1. CHECK INTAKE AND AMBIENT SENSOR CIRCUITS
Check intake and ambient sensors. Refer to ATC-53, "
A/C System Self-diagnosis Function" .
OK or NG
OK >> GO TO 2.
NG >>

Malfunctioning intake sensor. Refer to ATC-133, "Intake Sensor Circuit" .

Malfunctioning ambient sensor. Refer to ATC-125, "Ambient Sensor Circuit" .
Ambient temperature °C (°F)Co mp re s so r ON
intake temperature °C (°F)C o m p r e s s o r O F F
intake temperature °C (°F)
0 (32) 5.5 (41.9) 5.0 (41.0)
10 (50) 4.5 (40.1) 4.0 (39.2)
20 (68) 2.5 (36.5) 2.0 (35.6)
30 (86) 2.0 (35.6) 1.0 (33.8)
40 (104) 2.0 (35.6) 0.5 (32.9)
50 (122) 2.0 (35.6) 0.5 (32.9)
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ATC-106
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Revision: August 20072004 QX56
2. PERFORM AUTO ACTIVE TEST
Refer to PG-23, "
Auto Active Test" .
Does magnet clutch operate?
YES or NO
YES >>
WITH CONSULT-II
GO TO 5.

WITHOUT CONSULT-II
GO TO 6.
NO >> Check 10A fuse (No. 42, located in IPDM E/R), and GO TO 3.
3. CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector E119 and compressor (magnet
clutch) connector F3.
3. Check continuity between IPDM E/R harness connector E119
terminal 11 (Y/B) and compressor harness connector F3 termi-
nal 1 (Y/B).
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-29, "Removal and
Installation of IPDM E/R" .
NG >> Replace magnet clutch. Refer to ATC-167, "
Removal
and Installation for Compressor Clutch" .
5. CHECK BCM INPUT (COMPRESSOR ON) SIGNAL
Check compressor ON/OFF signal. Refer to AT C - 3 3 , "
CONSULT-II
Function (BCM)" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
11 – 1 : Continuity should exist.
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SJIA0197E
A/C SW ON : COMP ON SIG ON
A/C SW OFF : COMP ON SIG OFF
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6. CHECK CIRCUIT CONTINUITY BETWEEN BCM AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect BCM connector M18 and front air control connector
M49.
3. Check continuity between BCM harness connector M18 terminal
27 (W/R) and front air control harness connector M49 terminal
12 (W/R).
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
7. CHECK VOLTAGE FOR FRONT AIR CONTROL (COMPRESSOR ON SIGNAL)
1. Reconnect BCM connector and front air control connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49
terminal 12 (W/R) and ground.
OK or NG
OK >> GO TO 8.
NG-1 >> If the voltage is approx. 5V when A/C switch is ON, replace front air control. Refer to ATC-135,
"FRONT AIR CONTROL" .
NG-2 >> If the voltage is approx. 0V when A/C switch is OFF, replace BCM. Refer to BCS-19, "
Removal
and Installation of BCM" . 27 - 12 Continuity should exist.
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Te r m i n a l s
ConditionVoltag e
(Approx.) (+)
(-) Front air
control con-
nectorTe r m i n a l N o .
(Wire color)
M49 12 (W/R) GroundA/C switch: ON 0V
A/C switch: OFF 5V
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ATC-108
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8. CHECK REFRIGERANT PRESSURE SENSOR
WITH CONSULT-II
1. Start engine.
2. Check voltage of refrigerant pressure sensor. Refer to AT C - 3 3 , "
CONSULT-II Function (BCM)" .
WITHOUT CONSULT-II
1. Start engine.
2. Check voltage between ECM harness connector F54 terminal
70 (B/W) and ground.
OK or NG
OK >>
WITH CONSULT-II
GO TO 9.

WITHOUT CONSULT-II
GO TO 10.
NG >> Refer to EC-607, "
REFRIGERANT PRESSURE SENSOR" .
9. CHECK BCM INPUT (FAN ON) SIGNAL
Check FAN ON/OFF signal while changing the front switch position.
Refer to ATC-33, "
CONSULT-II Function (BCM)" .
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
10. CHECK CIRCUIT CONTINUITY BETWEEN BCM AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect BCM connector M18 and front air control connector
M49.
3. Check continuity between BCM harness connector M18 terminal
28 (L/R) and front air control harness connector M49 terminal 10
(L/R).
OK or NG
OK >> GO TO 11.
NG >> Repair harness or connector.
Te r m i n a l s
Condition Voltage (+)
(-)
ECM con-
nectorTe r m i n a l N o .
(Wire color)
F54 70 (B/W) Ground A/C switch: ON Approx. 0.36 - 3.88V
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FRONT FAN SWITCH ON : FAN ON SIG ON
FRONT FAN SWITCH OFF : FAN ON SIG OFF
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28 - 10 Continuity should exist.
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11 . CHECK VOLTAGE FOR FRONT AIR CONTROL (FAN ON SIGNAL)
1. Reconnect BCM connector and front air control connector.
2. Turn ignition switch ON.
3. Check voltage between front air control harness connector M49
terminal 10 (L/R) and ground.
OK or NG
OK >> Check CAN communication. Refer to ATC-32, "CAN Communication System Description" .
NG-1 >> If the voltage is approx. 5V when blower motor is ON, replace front air control. Refer to ATC-135,
"FRONT AIR CONTROL" .
NG-2 >> If the voltage is approx. 0V when blower motor is OFF, replace BCM. Refer to BCS-19, "
Removal
and Installation of BCM" .
Te r m i n a l s
ConditionVo ltag e
(Approx.) (+)
(-)
Front air con-
trol connectorTe r m i n a l N o .
(Wire color)
M49 10 (L/R) GroundA/C switch: ON
Blower motor
operates0V
A/C switch: OFF 5V
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ATC-111
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Revision: August 20072004 QX56
PERFORMANCE TEST DIAGNOSES
*1ATC-113, "PERFORMANCE
CHART"
*2AT C - 11 3 , "PERFORMANCE
CHART"
*3AT C - 11 4 , "Trouble Diagnoses for
Unusual Pressure"
*4ATC-67, "Air Mix Door Motor Circuit"
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Revision: August 20072004 QX56
PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
Te s t R e a d i n g
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle location Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door window Open
Hood Open
TEMP. Max. COLD
Mode switch
(Ventilation) set
Recirculation (REC) switch
(Recirculation) set
Fan (blower) speedMax. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature at center ventilator
°C (°F) Relative humidity
%Air temperature
°C (°F)
50 - 6020 (68) 5.3 - 6.5 (42 - 44)
25 (77) 9.7 - 11.5 (49 - 53)
30 (86) 13.8 - 16.3 (57 - 61)
35 (95) 18.0 - 21.2 (64 - 70)
40 (104) 22.2 - 25.7 (72 - 78)
60 - 7020 (68) 6.5 - 7.7 (44 - 46)
25 (77) 11.5 - 13.3 (53 - 56)
30 (86) 16.3 - 18.8 (61 - 66)
35 (95) 21.2 - 24.0 (70 - 75)
40 (104) 25.7 - 29.2 (78 - 85)
Ambient air
High-pressure (Discharge side)
kPa (kg/cm
2 , psi)Low-pressure (Suction side)
kPa (kg/cm2 , psi) Relative humidity
%Air temperature
°C (°F)
50 - 7020 (68)680 - 840
(6.94 - 8.57, 98.6 - 121.8)160 - 198
(1.63 - 2.02, 23.2 - 28.7)
25 (77)800 - 985
(8.16 - 10.05, 116.0 - 142.8)198 - 245
(2.02 - 2.50, 28.7 - 35.5)
30 (86)940 - 1,150
(9.59 - 11.73, 136.3 - 166.8)225 - 278
(2.30 - 2.84, 32.6 - 40.3)
35 (95)1,160 - 1,410
(11.83 - 14.38, 168.2 - 204.5)273 - 335
(2.78 - 3.42, 39.6 - 48.6)
40 (104)1,325 - 1,620
(13.52 - 16.52, 192.1 - 234.9)325 - 398
(3.32 - 4.06, 47.1 - 57.7)