Air INFINITI QX56 2004 Factory Service Manual

ATC-114
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
TROUBLE DIAGNOSES FOR UNUSUAL PRESSURE
Whenever system′s high and/or low side pressure(s) is/are unusual, diagnose using a manifold gauge. The
marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the
standard (usual) pressure, however, differs from vehicle to vehicle, refer to preceding table (Ambient air tem-
perature-to-operating pressure table).
Both High- and Low-pressure Sides are Too High
High-pressure Side is Too High and Low-pressure Side is Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too high.Pressure is reduced soon
after water is splashed on
condenser.Excessive refrigerant charge
in refrigeration cycleReduce refrigerant until speci-
fied pressure is obtained.
Air suction by cooling fan is
insufficient.Insufficient condenser cooling
performance
↓
1. Condenser fins are clogged.
2. Improper fan rotation of
cooling fan

Clean condenser.

Check and repair cooling fan
as necessary.

Low-pressure pipe is not
cold.

When compressor is
stopped high-pressure
value quickly drops by
approximately 196 kPa (2
kg/cm
2 , 28 psi). It then
decreases gradually there-
after.Poor heat exchange in con-
denser
(After compressor operation
stops, high-pressure
decreases too slowly.)
↓
Air in refrigeration cycleEvacuate and recharge sys-
tem.
Engine tends to overheat.Engine cooling systems mal-
function.Check and repair engine cool-
ing system.

An area of the low-pres-
sure pipe is colder than
areas near the evaporator
outlet.

Plates are sometimes cov-
ered with frost.

Excessive liquid refrigerant
on low-pressure side

Excessive refrigerant dis-
charge flow

Expansion valve is open a
little compared with the
specification.
↓
Improper expansion valve
adjustmentReplace expansion valve.
AC359A
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too high and
low-pressure side is too low.
Upper side of condenser and
high-pressure side are hot,
however, liquid tank is not so
hot.High-pressure tube or parts
located between compressor
and condenser are clogged or
crushed.

Check and repair or replace
malfunctioning parts.

Check lubricant for contami-
nation.
AC360A

TROUBLE DIAGNOSIS
ATC-115
C
D
E
F
G
H
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K
L
MA
B
AT C
Revision: August 20072004 QX56
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Gauge indication Refrigerant cycle Probable cause Corrective action
High-pressure side is too low and
low-pressure side is too high.High- and low-pressure sides
become equal soon after com-
pressor operation stops.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.Replace compressor.
No temperature difference
between high- and low-pres-
sure sides.Compressor pressure opera-
tion is improper.
↓
Damaged inside compressor
packings.Replace compressor.
AC356A
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low.

There is a big temperature
difference between receiver
drier outlet and inlet. Outlet
temperature is extremely
low.

Liquid tank inlet and expan-
sion valve are frosted.Liquid tank inside is slightly
clogged.

Replace liquid tank.

Check lubricant for contami-
nation.

Temperature of expansion
valve inlet is extremely low
as compared with areas
near liquid tank.

Expansion valve inlet may
be frosted.

Temperature difference
occurs somewhere in high-
pressure side.High-pressure pipe located
between receiver drier and
expansion valve is clogged.

Check and repair malfunc-
tioning parts.

Check lubricant for contami-
nation.
Expansion valve and liquid
tank are warm or only cool
when touched.Low refrigerant charge.
↓
Leaking fittings or compo-
nents.Check refrigerant system for
leaks. Refer to ATC-178,
"Checking for Refrigerant
Leaks" .
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted.Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion valve
adjustment.
2. Malfunctioning expansion
valve.
3. Outlet and inlet may be
clogged.

Remove foreign particles by
using compressed air.

Check lubricant for contami-
nation.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet.Low-pressure pipe is clogged
or crushed.

Check and repair malfunc-
tioning parts.

Check lubricant for contami-
nation.
Air flow volume is too low. Evaporator is frozen.

Check intake sensor circuit.
Refer to ATC-133, "
Intake
Sensor Circuit" .

Replace compressor.
AC353A

ATC-116
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
Low-pressure Side Sometimes Becomes Negative
Low-pressure Side Becomes Negative
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side sometimes
becomes negative.

Air conditioning system
does not function and does
not cyclically cool the com-
partment air.

The system constantly func-
tions for a certain period of
time after compressor is
stopped and restarted.Refrigerant does not dis-
charge cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refriger-
ant.

Drain water from refrigerant
or replace refrigerant.

Replace liquid tank.
AC354A
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side becomes nega-
tive.
Liquid tank or front/rear side of
expansion valve′s pipe is
frosted or dewed.High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted.Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.

If water is the cause, initially
cooling is okay. Then the
water freezes causing a
blockage. Drain water from
refrigerant or replace refrig-
erant.

If due to foreign particles,
remove expansion valve
and remove the particles
with dry and compressed air
(not shop air).

If either of the above meth-
ods cannot correct the mal-
function, replace expansion
valve.

Replace liquid tank.

Check lubricant for contami-
nation.
AC362A

TROUBLE DIAGNOSIS
ATC-117
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: August 20072004 QX56
Insufficient HeatingEJS002CN
SYMPTOM: Insufficient heating
INSPECTION FLOW
*1 .ATC-56, "Operational Check
(Front)" or AT C - 5 9 , "Operational
Check (Rear)"
*2AT C - 6 7 , "Air Mix Door Motor Circuit"*3AT C - 5 3 , "A/C System Self-diagno-
sis Function"
*4AT C - 5 3 , "A/C System Self-diagnosis
Function"
*5AT C - 8 3 , "Front Blower Motor Circuit"*6EC-165, "DTC P0117, P0118 ECT
SENSOR"
*7MA-12, "Changing Engine Coolant"*8CO-8, "CHECKING RESERVOIR
CAP"
*9ATC-121, "Water Valve Circuit"
*10CO-4, "OVERHEATING CAUSE
ANALYSIS"
WJIA0812E

ATC-120
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
Self-diagnosisEJS002CP
SYMPTOM: Self-diagnosis cannot be performed.
INSPECTION FLOW
*1AT C - 6 0 , "Power Supply and Ground
Circuit for Front Air Control"
*2ATC-125, "Ambient Sensor Circuit"*3ATC-128, "In-vehicle Sensor Circuit"
*4ATC-131, "Optical Sensor Circuit"*5ATC-133, "Intake Sensor Circuit"*6AT C - 6 7 , "Air Mix Door Motor Circuit"
*7AT C - 5 6 , "Operational Check (Front)"*8ATC-35, "SYMPTOM TABLE"
WJIA0813E

TROUBLE DIAGNOSIS
ATC-121
C
D
E
F
G
H
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L
MA
B
AT C
Revision: August 20072004 QX56
Memory FunctionEJ S00 2CQ
SYMPTOM: Memory function does not operate.
INSPECTION FLOW
Water Valve CircuitEJS002CR
COMPONENT DESCRIPTION
Water Valve
The water valve cuts the flow of engine coolant to the front and rear
heater cores to allow for maximum cooling during A/C operation. It is
controlled by the front air control through the water valve relay.
*1ATC-60, "Power Supply and Ground
Circuit for Front Air Control"
*2AT C - 5 6 , "Operational Check (Front)"*3AT C - 5 3 , "A/C System Self-diagnosis
Function"
WJIA0797E
WJIA1015E

ATC-122
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
DIAGNOSTIC PROCEDURE FOR WATER VALVE
1. CHECK WATER VALVE RELAY POWER INPUT CIRCUITS
1. Turn ignition switch OFF.
2. Disconnect water valve relay connector M7.
3. Turn ignition switch ON.
4. Check voltage between water valve relay harness connector ter-
minals and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector.
2. CHECK WATER VALVE CONTROL
1. Turn ignition switch ON.
2. Select MAX A/C with mode switch.
3. Check continuity between water valve relay harness connector
M7 terminal 1 (W/G) and ground, as MAX A/C is switched OFF
and ON.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. CHECK WATER VALVE CONTROL OUTPUT CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect front air control connector M50.
3. Check continuity between water valve relay harness connector
M7 terminal 1 (W/G) and front air control harness connector
M50 terminal 29 (W/G).
4. Check continuity between water valve relay harness connector
M7 terminal 1 (W/G) and ground.
OK or NG
OK >> Replace front air control. Refer to ATC-135, "FRONT AIR CONTROL" .
NG >> Repair harness or connector.
Terminals Ignition switch position
(+)
(-) OFF ON Water valve
relay con-
nectorTe r m i n a l N o .
(Wire color)
M72 (Y/G)
GroundBattery voltage Battery voltage
3 (G/Y) 0V Battery voltage
WJIA0900E
Terminals
Condition Continuity (+)
(-) Water valve
relay con-
nectorTe r m i n a l N o .
(Wire color)
M7 1 (W/G) GroundMAX A/C: ON Yes
MAX A/C: OFF No
WJIA0901E
1 - 29 : Continuity should exist.
1 - Ground : Continuity should not exist.
WJIA0902E

TROUBLE DIAGNOSIS
ATC-123
C
D
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B
AT C
Revision: August 20072004 QX56
4. CHECK WATER VALVE RELAY
Check water valve relay. Refer to ATC-124, "
Wat er Va lve Relay" .
OK or NG
OK >> GO TO 5.
NG >> Replace water valve relay.
5. CHECK WATER VALVE GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect water valve connector E141.
3. Check continuity between water valve harness connector E141
terminal - (B) and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK WATER VALVE POWER CIRCUIT
1. Check continuity between water valve relay connector terminal 5
(Y/L) and water valve connector E141 terminal + (Y/L)
2. Check continuity between water valve relay harness connector
M7 terminal 5 (Y/L) and ground.
OK or NG
OK >> Replace water valve.
NG >> Repair harness or connector.(-) - Ground : Continuity should exist.
WJIA0816E
5 - + : Continuity should exist.
5 - Ground : Continuity should not exist.
WJIA0903E

TROUBLE DIAGNOSIS
ATC-125
C
D
E
F
G
H
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K
L
MA
B
AT C
Revision: August 20072004 QX56
Ambient Sensor CircuitEJS002CS
COMPONENT DESCRIPTION
Ambient Sensor
The ambient sensor is attached on the radiator core support (left
side). It detects ambient temperature and converts it into a value
which is then input into the front air control.
AMBIENT TEMPERATURE INPUT PROCESS
The front air control includes a processing circuit for the ambient sensor input. However, when the tempera-
ture detected by the ambient sensor increases quickly, the processing circuit retards the front air control func-
tion. It only allows the front air control to recognize an ambient temperature increase of 0.33°C (0.6°F) per 100
seconds.
This prevents constant adjustments due to momentary conditions, such as stopping after high speed driving.
Although the actual ambient temperature has not changed, the temperature detected by the ambient sensor
will increase. This is because the heat from the engine compartment can radiate to the front grille area, loca-
tion of the ambient sensor.
DIAGNOSTIC PROCEDURE FOR AMBIENT SENSOR
SYMPTOM: Ambient sensor circuit is open or shorted. (40 or 41 is
indicated as a result of conducting the front air control self-diagnosis)
1. CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
1. Disconnect ambient sensor connector E1.
2. Turn ignition switch ON.
3. Check voltage between ambient sensor harness connector E1
terminal 1 (P) and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
WJIA0819E
WJIA0456E
1 - Ground : Approx. 5V
WJIA0966E

ATC-126
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
2. CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M49.
3. Check continuity between ambient sensor harness connector
E1 terminal 2 (V/R) and front air control harness connector M49
terminal 21 (V/R).
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK AMBIENT SENSOR
Refer to ATC-127, "
Ambient Sensor" .
OK or NG
OK >> 1. Replace front air control. Refer to ATC-135, "FRONT AIR CONTROL" .
2. Go to self-diagnosis ATC-53, "
A/C System Self-diagnosis Function" and perform self-diagno-
sis.
NG >> 1. Replace ambient sensor. Refer to ATC-136, "
AMBIENT SENSOR" .
2. Go to self-diagnosis ATC-53, "
A/C System Self-diagnosis Function" and perform self-diagno-
sis.
4. CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M49.
3. Check continuity between ambient sensor harness connector
E1 terminal 1 (P) and front air control harness connector M49
terminal 17 (P).
4. Check continuity between ambient sensor harness connector
E1 terminal 2 (V/R) and ground.
OK or NG
OK >> 1. Replace front air control. Refer to ATC-135, "FRONT AIR CONTROL" .
2. Go to self-diagnosis ATC-53, "
A/C System Self-diagnosis Function" and perform self-diagno-
sis.
NG >> Repair harness or connector.2 - 21 : Continuity should exist.
WJIA0820E
1 - 17 : Continuity should exist.
1 - Ground : Continuity should not exist.
WJIA0967E