check engine INFINITI QX56 2004 Factory Service Manual

MA-14
ENGINE MAINTENANCE
Revision: August 20072004 QX56
4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is
placed at floor level. Make sure the ball valve is in the closed
position.

Use Genuine NISSAN Long Life Anti-freeze coolant or equiv-
alent, mixed 50/50 with distilled water or demineralized water.
Refer to MA-11, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
6. Install an air hose to the venturi assembly, the air pressure must
be within specification.
CAUTION:
The compressed air supply must be equipped with an air
dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open
the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches
of vacuum. The gauge may not reach 28 inches in high altitude
locations, refer to the vacuum specifications based on the alti-
tude above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening and install the radiator cap.
12. Remove the non-vented reservoir cap.
13. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system
and top up the system as necessary before installing the vented reservoir cap.
FLUSHING COOLING SYSTEM
1. Drain the water from the engine cooling system. Refer to MA-12, "DRAINING ENGINE COOLANT" .
2. Fill the radiator and the reservoir tank (to the “MAX” line), with water. Reinstall the radiator cap and leave
the vented reservoir cap off.Tool number : KV991J0070 (J-45695)
Cooling system capacity
(with reservoir tank): Refer to MA-10, "
Fluids
and Lubricants" .
Compressed air
supply pressure: 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm
2
, 80 - 120 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E

ENGINE MAINTENANCE
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3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system. Refer to MA-12, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
Checking Fuel LinesELS00107
Inspect the fuel lines and fuel tank for improper mounting, leaks,
cracks, damage, loose connections, chafing, or deterioration.
As necessary, repair or replace any faulty parts.
Changing Fuel FilterELS00108
The fuel filter is part of the fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-5, "FUEL
LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
WA RN ING:
Before replacing the fuel filter, release the fuel pressure from the fuel system. Refer to EC-46, "
FUEL
PRESSURE RELEASE" .
Changing Engine Air Cleaner FilterELS00109
VISCOUS PAPER TYPE
NOTE:

The viscous paper type filter does not need cleaning between replacement intervals.

Replace the air filter as necessary for required maintenance.
1. Remove the air duct and resonator assembly (inlet).
2. Remove the air cleaner case (upper).
3. Remove the air cleaner filter from the air cleaner case (lower).
4. Install the new air cleaner filter in the air cleaner case (lower).
SM A80 3A
1. Air cleaner case (upper) 2. Air cleaner filter 3. Air cleaner case (lower)
4. Air duct and resonator assembly
LBIA0394E

MA-16
ENGINE MAINTENANCE
Revision: August 20072004 QX56
5. Install the air cleaner case (upper).
6. Install the air duct and resonator assembly (inlet).
Changing Engine OilELS0010A
WAR NIN G:

Be careful not to burn yourself, as the engine oil is hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for any oil leaks.
2. Stop the engine and wait for at least 10 minutes.
3. Remove the oil drain plug and oil filler cap to drain the old oil.
4. Install a new washer on the oil drain plug, then install the oil drain plug in the oil pan.
CAUTION:
Clean the drain plug and install with a new washer.
5. Refill the engine with the specified oil.
CAUTION:

Clean the drain plug and install with a new washer.

The refill capacity depends on the oil temperature and drain time. Use the oil capacity value as a
reference and check the oil level using the dipstick when filling the oil.
6. Warm up the engine and check the area around the drain plug and oil filter for any oil leaks.
7. Stop the engine and wait for more than 10 minutes.
8. Check the oil level using the dipstick as shown. Add oil as nec-
essary and install the oil filler cap.
CAUTION:
Do not overfill the engine with oil.
Changing Oil FilterELS0010B
1. Remove the oil filter using Tool.
WAR NIN G:
Be careful not to burn yourself, as the engine and engine oil are hot.
NOTE:
The filter is a full-flow cartridge type and is provided with a relief valve.Oil pan drain plug : Refer to EM-22, "
OIL PAN AND OIL STRAINER" .
Oil capacity and grade : Refer to MA-10, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
SM A95 4C
Tool number : KV10115801 (J-38956)

ENGINE MAINTENANCE
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Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Installation is in the reverse order of removal.
Checking EVAP Vapor LinesELS0010D
1. Visually inspect EVAP vapor lines for improper attachment, cracks, damage, loose connections, chafing
or deterioration.
2. Inspect vacuum relief valve of fuel tank filler cap for clogging and sticking. Refer to EC-637, "
How to
Detect Fuel Vapor Leakage" .
SM A80 6CA

CHASSIS AND BODY MAINTENANCE
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5. Insert the first new in-cabin microfilter into the front heater and
cooling unit assembly housing and slide it over to the right.
Insert the second new in-cabin microfilter into the front heater
and cooling unit assembly housing.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arrow should face the rear of the
vehicle. The arrows should point downward.
6. Install the in-cabin microfilter cover.
7. Install the glove box assembly in reverse order of removal.
8. Install the instrument lower cover RH.
Checking Exhaust SystemELS0010F
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, loose connections, chafing or deterioration.
Checking A/T FluidELS001JM
1. Warm up the engine.
2. Check for any fluid leakage.
3. Remove the tightening bolt for the ATF level gauge.
LJIA0148E
LJIA0134E
Upper glove box screws : 3.5 N·m (0.36 kg-m, 31 in-lb)
Lower glove box screws : 3.5 N·m (0.36 kg-m, 31 in-lb)
LLIA0072E
SM A211 A

MA-22
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
4. Before driving, fluid level can be checked at fluid temperatures of 30° to 50°C (86° to 122°F) using
“COLD” range on ATF level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear position. Leave selector lever in “P” position.
c. Check fluid level with engine idling.
d. Remove ATF level gauge and wipe clean with lint-free paper.
CAUTION:
When wiping away the fluid level gauge, always use lint-free paper, not a cloth one.
e. Re-insert ATF level gauge into charging pipe as far as it will go.
CAUTION:
To check fluid level, insert the ATF level gauge until the cap
contacts the end of the charging pipe, with the gauge
reversed from the normal attachment conditions.
f. Remove ATF level gauge and note reading. If reading is at low
side of range, add fluid to the charging pipe.
CAUTION:
Do not overfill.
5. Increase ATF temperature by 80°C (176°F) once.
6. Make the fluid temperature approximately 65°C (149°F).
NOTE:
Fluid level will be greatly affected by temperature as shown. Therefore, be certain to perform oper-
ation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector.
SCIA1684E
WLIA0014E
SLIA0016E

CHASSIS AND BODY MAINTENANCE
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b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Re-check fluid level at fluid temperatures of approximately 65°C
(149°F) using “HOT” range on A/T fluid level gauge.
CAUTION:

When wiping away the fluid level gauge, always use lint-
free paper, not a cloth one.

To check fluid level, insert the ATF level gauge until the
cap contacts the end of the charging pipe, with the gauge
reversed from the normal attachment conditions as
shown.
8. Check fluid condition.

If fluid is very dark or smells burned, refer to check operation
of A/T. Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-10,
"RADIATOR" and AT-15, "A/T Fluid Cooler Cleaning" .
9. Install the removed ATF level gauge into the fluid charging pipe.
Changing A/T FluidELS001JN
1. Increase ATF temperature by 80°C (176°F) once.
2. Stop the engine.
3. Remove the tightening bolt for the ATF level gauge.
4. Drain ATF from drain plug and refill with new ATF. Always refill same volume with drained fluid.

To replace the ATF, pour in new fluid at the charging pipe with the engine idling and at the same time
drain the old fluid from the radiator cooler hose return side.

When the color of the fluid coming out is about the same as the color of the new fluid, the replacement
is complete. The amount of new transmission fluid to use should be 30 to 50% increase of the stipu-
lated amount.
CAUTION:

Use only specified ATF fluid. Do not mix with other fluid.

Using ATF other than the specified ATF fluid will cause deterioration in driveability and auto-
matic transmission durability, and may damage the automatic transmission, which is not cov-
ered by the warranty.

When filling ATF, take care not to splash any heat generating parts such as the exhaust.
5. Increase ATF temperature by 80°C (176°F) once.
6. Check fluid level and condition. Refer to MA-21, "
Checking A/T Fluid" . If fluid is still dirty, repeat step 2.
through 5.
7. Install the removed ATF level gauge in the fluid charging pipe.
WLIA0014E
Level gauge bolt : Refer to AT-13, "A/T FLUID" .
SCIA1684E
ATF fluid capacity and specification : Refer to MA-10, "Fluids and Lubricants" .
Drain plug : Refer to AT-13, "
A/T FLUID" .
Level gauge bolt : Refer to AT- 1 3 , "
A/T FLUID" .

MA-24
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
Checking Transfer FluidELS0010I
FLUID LEAKAGE AND FLUID LEVEL
1. Make sure that fluid is not leaking from the transfer assembly or around it.
2. Check fluid level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking fluid level.
3. Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
Changing Transfer FluidELS0010J
DRAINING
1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-110, "
OVERHAUL" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. Fill up for approximately 3 minutes.
3. Leave the vehicle for 3 minutes, and check fluid level again.
4. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to TF-110,
"OVERHAUL" .
CAUTION:
Do not reuse gasket.
Checking Propeller ShaftELS0010L
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary.
Checking Final Drive OilELS0010M
CAUTION:
If using the vehicle for towing, the rear final drive oil must be replaced as specified. Refer to MA-6,
"Schedule 1" .
NOTE:
Rear final drive shown, front final drive similar.
SM A43 9B
SM A44 4B
Fluid grade:
Refer to MA-10, "
Fluids and Lubricants" .
Fluid capacity:
Refer to MA-10, "
Fluids and Lubricants" .
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CHASSIS AND BODY MAINTENANCE
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Wheel Balance
Tire RotationELS0010P
1. Rotate the tires on each side from front to back as shown.

Do not include the same spare tire when rotating the tires.
2. Adjust the tire pressure to specification. Refer to WT-33, "
Tire" .
3. After the tire rotation, retighten the wheel nuts after the vehicle has been driven for 1,000 km (600 miles),
and also after a wheel and tire have been installed such as after repairing a flat tire.
Checking Brake Fluid Level and LeaksELS0010Q

Check the brake fluid level in the reservoir tank. It should be
between the “MAX” and “MIN” lines on the reservoir tank.

If the fluid level is extremely low, check the brake system.

If the brake warning lamp comes on when the fluid is at the cor-
rect level, check the brake fluid level switch and the parking
brake switch.
Checking Brake Lines and CablesELS0010R
1. Check the brake lines and hoses for cracks, deterioration, and
other damage. Replace any damaged parts.
CAUTION:
If brake fluid leaks are visible around the brake line joints,
retighten the joint, or replace damaged parts as necessary.
2. Check for brake fluid leaks by fully depressing brake pedal while
engine is running.
Wheel type AluminumSteel
Inside Outside
Maximum radial
runout limitLateral mm (in) 0.3 (0.012) or less 1.0 (0.039) or less 0.9 (0.035) or less
Radial mm (in) 0.3 (0.012) or less 0.8 (0.031) or less 0.4 (0.016) or less
Maximum residual
imbalanceDynamic
(at rim flange)Less than 5 g (0.18 oz) (per side)
Static (at rim flange) Less than 10 g (0.35 oz)
Wheel nuts : Refer to WT-6, "Rotation" .
AM A15 9
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Checking Power Steering Fluid and LinesELS0010U
CHECKING FLUID LEVEL

Check the power steering fluid level with the engine off.

Check fluid level on reservoir. Use “HOT” range at fluid tempera-
tures of 50° to 80°C (122° to 176°F). Use “COLD” range at fluid
temperatures of 0° to 30°C (32° to 86°F).
CAUTION:

Do not overfill.

Refer to MA-10, "Fluids and Lubricants" .
CHECKING LINES

Check lines for improper attachment, leaks, cracks, damage,
loose connections, chafing and deterioration.
Checking Axle and Suspension PartsELS0010V
FRONT AND REAR AXLE AND SUSPENSION PARTS
Check front and rear axle and suspension parts for excessive play, cracks, wear or other damage.

Shake each wheel to check for excessive play.

Rotate each wheel to check for abnormal noise.

Check axle and suspension nuts and bolts for looseness.

Check the strut and shock absorber for oil leakage or other damage.

Check suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
LGIA0021E
SGIA0506E
SM A52 5A
SFA90 1