instrument INFINITI QX56 2004 Factory Workshop Manual

LT-68
HEADLAMP AIMING CONTROL
Revision: August 20072004 QX56
Removal and InstallationEKS007TM
1. Remove cluster lid A. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Carefully release the headlamp aiming switch retaining pawls
and remove the switch.
Switch Circuit InspectionEKS007TN
Using a circuit tester, check continuity between the headlamp aiming
switch connector terminals in each operation status of the aiming
switch.
WKIA1879E
Resistor tolerance : ±5%
WKIA1882E

MA-20
CHASSIS AND BODY MAINTENANCE
Revision: August 20072004 QX56
CHASSIS AND BODY MAINTENANCEPFP:00100
Changing In-cabin MicrofilterELS0010E
1. Remove the instrument lower cover RH.
2. Remove the glove box assembly.
a. Remove the two lower glove box screws.
b. Open the glove box, then remove the four upper glove box
screws.
NOTE:
It is not necessary to remove the two glove box striker screws.
c. Remove the glove box assembly from the instrument panel to
access the in-cabin microfilter cover.
3. Remove the screw and remove the in-cabin microfilter cover.
4. Remove the in-cabin microfilters from the front heater and cool-
ing unit assembly housing.
LLIA0072E
LJIA0146E
WJIA0628E
LJIA0134E

CHASSIS AND BODY MAINTENANCE
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Revision: August 20072004 QX56
5. Insert the first new in-cabin microfilter into the front heater and
cooling unit assembly housing and slide it over to the right.
Insert the second new in-cabin microfilter into the front heater
and cooling unit assembly housing.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arrow should face the rear of the
vehicle. The arrows should point downward.
6. Install the in-cabin microfilter cover.
7. Install the glove box assembly in reverse order of removal.
8. Install the instrument lower cover RH.
Checking Exhaust SystemELS0010F
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, loose connections, chafing or deterioration.
Checking A/T FluidELS001JM
1. Warm up the engine.
2. Check for any fluid leakage.
3. Remove the tightening bolt for the ATF level gauge.
LJIA0148E
LJIA0134E
Upper glove box screws : 3.5 N·m (0.36 kg-m, 31 in-lb)
Lower glove box screws : 3.5 N·m (0.36 kg-m, 31 in-lb)
LLIA0072E
SM A211 A

PARKING BRAKE SYSTEM
PB-3
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PB
Revision: August 20072004 QX56
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle ServiceEFS003Q4
PEDAL STROKE

When parking brake pedal is operated with the specified force, make sure the stroke is within the specified
number of notches. Check by listening and counting the ratchet clicks.
INSPECTION

Make sure the components are attached properly, checking for looseness or backlash.

Check parking brake pedal assembly for bends, damage and cracks, and replace if necessary.

Check cable for wear and damage, and replace if necessary.

Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to DI-32, "Wir-
ing Diagram — WARN —" .
ADJUSTMENT
1. Remove lower driver instrument panel. Refer to IP-13, "Instrument Lower Cover LH" .
2. Partially engage parking brake pedal to access adjusting nut.
3. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, disengage the parking brake pedal.
4. Remove the wheel and tire using power tool.
5. Remove the rotor and measure inner diameter at widest point
using Tool.
6. Transfer measurement less 0.6 mm to the parking brake shoes
and adjust accordingly.
7. Using wheel nuts, secure the disc to the hub to prevent it from
tilting.
8. Rotate disc rotor to make sure there is no drag.
9. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg,
11 0 l b ) .
b. Rotate adjusting nut with deep socket to adjust pedal stroke to
specification.
c. With parking brake pedal completely disengaged, make sure
there is no drag on the parking brake.Pedal stroke : 3 − 4 notches [under force of 196 N (20.0 kg, 44.1 lb)]
WFIA0165E
Tool number : — (J-21177A)
Pedal stroke : 3 − 4 notches [under force of
196 N (20.0 kg, 44.1 lb)]
WFIA0166E

PB-4
PARKING BRAKE CONTROL
Revision: August 20072004 QX56
PARKING BRAKE CONTROLPFP:36010
ComponentsEFS003Q5
Removal and InstallationEFS003Q6
REMOVAL
1. Remove lower instrument panel and center console. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY"
.
2. Remove floor trim. Refer to EI-36, "
Removal and Installation" .
3. Remove adjusting nut.
CAUTION:
Do not reuse adjusting nut after removing it.
4. Remove the lock plate from the front cable.
5. Remove front parking brake cable bolts and nut.
6. Disconnect return spring from equalizer.
7. Disconnect the front parking brake cable from the equalizer and remove front cable.
8. Remove rear disc rotors. Refer to BR-28, "
Removal and Installation of Brake Caliper Assembly and Disc
Rotor" .
9. Remove parking brake shoes, and remove rear cable from toggle lever. Refer to PB-6, "
PARKING BRAKE
SHOE" .
10. Remove equalizer from right and left rear cables.
11. Remove right and left rear cable bolts and nuts, then remove right and left rear cables.
1. Pedal assembly 2. Front cable 3. Right rear cable
4. Left rear cable 5. Return spring 6. Equalizer
7. Adjusting nut 8. Lock plate
WFIA0163E

TILT SYSTEM
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Revision: August 20072004 QX56
TILT SYSTEMPFP:48810
Removal and InstallationEGS000N8
TILT MOTOR AND TILT SENSOR
Removal
1. Remove the steering column cover and lower driver instrument panel. Refer to IP-10, "INSTRUMENT
PANEL ASSEMBLY" .
2. Remove knee protector.
3. Disconnect the tilt sensor electrical connector.
4. Remove the two tilt sensor screws and the tilt sensor.
5. Disconnect the tilt motor electrical connector.
6. Remove the tilt motor bolt and the tilt motor.
Installation
Installation is in reverse order of removal.
NOTE:
Make sure the tab in the tilt sensor is engaged in the bracket on the tilt motor.
LGIA0022E
1. Tilt sensor 2. Tilt motor
LGIA0026E

RF-1
ROOF
I BODY
CONTENTS
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SECTION RF
A
B
RF
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special service tool .................................................. 3
Commercial Service Tool ......................................... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4
CUSTOMER INTERVIEW ..................................... 4
DUPLICATE THE NOISE AND TEST DRIVE ....... 5
CHECK RELATED SERVICE BULLETINS ........... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 5
REPAIR THE CAUSE ........................................... 5
CONFIRM THE REPAIR ....................................... 6
Generic Squeak and Rattle Troubleshooting ........... 6
INSTRUMENT PANEL .......................................... 6
CENTER CONSOLE ............................................. 6
DOORS ................................................................. 6
TRUNK .................................................................. 7
SUNROOF/HEADLINING ..................................... 7
OVERHEAD CONSOLE (FRONT AND REAR) ..... 7
SEATS ................................................................... 7
UNDERHOOD ....................................................... 7
Diagnostic Worksheet .............................................. 8
SUNROOF ................................................................ 10
Component Parts and Harness Connector Location ... 10
System Description ................................................ 10
OUTLINE ............................................................. 10
OPERATION ....................................................... 10RETAINED POWER OPERATION ...................... 11
MEMORY RESET PROCEDURE ....................... 11
INTERRUPTION DETECTION FUNCTION ........ 11
CAN Communication System Description .............. 12
Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Values for BCM .............. 15
Terminals and Reference Values for Sunroof Motor
Assembly ................................................................ 15
Work Flow ............................................................... 15
CONSULT-II Function (BCM) ................................. 16
CONSULT-II OPERATION ................................... 16
Work Support .......................................................... 17
Active Test .............................................................. 17
Data Monitor ........................................................... 17
Trouble Diagnosis Chart by Symptom .................... 17
BCM Power Supply and Ground Circuit Check ...... 18
Sunroof Switch System Check ............................... 19
Sunroof Motor Assembly Power Supply and Ground
Circuit Check .......................................................... 20
Door Switch Check ................................................. 22
Fitting Adjustment ................................................... 24
GAP ADJUSTMENT ............................................ 24
HEIGHT DIFFERENCE ADJUSTMENT .............. 24
Removal and Installation ........................................ 24
SUNROOF UNIT ................................................. 26
GLASS LID .......................................................... 26
WIND DEFLECTOR ............................................ 27
SUNSHADE ........................................................ 27
SUNROOF MOTOR ............................................ 27
DRAIN HOSES .................................................... 28
WEATHERSTRIP ................................................ 29
LINK AND WIRE ASSEMBLY ............................. 29

RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: August 20072004 QX56
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll.
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS0 05 TV
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.

SE-1
SEAT
I BODY
CONTENTS
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SECTION SE
A
B
SE
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tool ................................................. 4
Commercial Service Tool ......................................... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINER ....................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS .................................................................. 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
Component Parts And Harness Connector Location
....11
Manual Operation ................................................... 12
Automatic Operation .............................................. 12
System Description ................................................ 12
FAIL-SAFE MODE .............................................. 13
CANCEL OF FAIL-SAFE MODE ......................... 13
MEMORY STORING AND KEYFOB INTER-
LOCK STORING ................................................. 14
MEMORY OPERATION ...................................... 15
ENTRY OPERATION .......................................... 15
EXITING OPERATION ........................................ 15KEYFOB INTERLOCK OPERATION .................. 16
CAN Communication System Description .............. 16
Schematic ............................................................... 17
Wiring Diagram — AUT/DP — ............................... 19
Terminals and Reference Values for BCM .............. 29
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 29
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 31
Work Flow ............................................................... 33
Preliminary Check .................................................. 34
SETTING CHANGE FUNCTION ......................... 34
POWER SUPPLY AND GROUND CIRCUIT
INSPECTION ...................................................... 34
CONSULT-II Function (AUTO DRIVE POS.) .......... 37
CONSULT-II INSPECTION PROCEDURE .......... 37
SELF-DIAGNOSIS RESULTS ............................. 39
DATA MONITOR ................................................. 40
ACTIVE TEST ..................................................... 41
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................... 41
Symptom Chart ....................................................... 41
Sliding Motor Circuit Inspection .............................. 43
Reclining Motor LH Circuit Inspection .................... 44
Lifting Motor (Front) Circuit Inspection ................... 46
Lifting Motor (Rear) Circuit Inspection .................... 47
Pedal Adjusting Motor Circuit Inspection ................ 49
Mirror Motor LH Circuit Check ................................ 50
Mirror Motor RH Circuit Check ............................... 52
Steering Wheel Tilt Circuit Inspection ..................... 53
Sliding Sensor Circuit Inspection ............................ 55
Reclining Sensor Circuit Inspection ........................ 56
Lifting Sensor (Front) Circuit Inspection ................. 57
Lifting Sensor (Rear) Circuit Inspection .................. 58
Pedal Adjusting Sensor Circuit Inspection .............. 59
Mirror Sensor LH Circuit Check .............................. 60
Mirror Sensor RH Circuit Check ............................. 62
Steering Wheel Tilt Sensor Circuit Inspection ........ 64
Sliding Switch Circuit Inspection ............................. 66
Reclining Switch Inspection .................................... 67

SQUEAK AND RATTLE TROUBLE DIAGNOSES
SE-7
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H
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MA
B
SE
Revision: August 20072004 QX56
80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll. The following mate-
rials, not found in the kit can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingEIS002Y2
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.