fuel pump INFINITI QX56 2004 Factory Service Manual

AV-30
AUDIO
Revision: August 20072004 QX56
FOR CD ONLY
Noise InspectionEKS007KK
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunctioning.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Power Supply Circuit InspectionEKS007KL
1. CHECK FUSES

Check that the following fuses are not blown.
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse. Refer to PG-4,
"POWER SUPPLY ROUTING CIRCUIT" .
Symptom Possible cause
CD cannot be inserted.

CD

Audio unit CD cannot be ejected.
The CD cannot be played.
The sound skips, stops suddenly, or is distorted.
Occurrence condition Possible cause
Occurs only when engine is ON.A continuous growling noise occurs. The speed of
the noise varies with changes in the engine speed.

Ignition components
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is
running and the lighting switch is ON.

Generator
The occurrence of the noise is linked with the operation of the fuel pump.

Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.

Relay malfunction, audio unit malfunction
The noise occurs when various motors are operat-
ing.

Motor case ground

Motor
The noise occurs constantly, not just under certain conditions.

Rear defogger coil malfunction

Open circuit in printed heater

Poor ground of antenna amplifier or
antenna feeder line
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.

Ground wire of body parts

Ground due to improper part installation

Wiring connections or a short circuit
Unit Terminals Signal name Fuse No.
Audio unit6 Battery power 31
10 Ignition switch ACC or ON 4
AV s w i t c h1 Battery power 31
2 Ignition switch ACC or ON 4
BOSE speaker amp. 1 Battery power 31
Subwoofer 6 Battery power 17

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COMBINATION METERS
Revision: August 20072004 QX56
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times

through 10A fuse [No.19, located in the fuse block (J/B)]

to combination meter terminal 8.
With the ignition switch in the ON or START position, power is supplied

through 10A fuse [No.14, located in the fuse block (J/B)]

to combination meter terminal 24.
With the ignition switch in the ACC or ON position, power is supplied

through 10A fuse [No.4, located in the fuse block (J/B)]

to combination meter terminal 1.
Ground is supplied

to combination meter terminal 17

through body grounds M57, M61 and M79.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides an engine coolant temperature signal to combination meter via CAN communication lines.
ENGINE OIL PRESSURE GAUGE
The engine oil pressure gauge indicates the engine oil pressure.
The engine oil pressure gauge is regulated by the unified meter control unit and input from the oil pressure
sensor.
A/T OIL TEMPERATURE GAUGE
The A/T oil temperature gauge indicates the A/T fluid temperature.
TCM (transmission control module) provides an A/T fluid temperature signal to combination meter via CAN
communication lines.
V O LTA G E G A U G E
The voltage gauge indicates the battery/charging system voltage.
The voltage gauge is regulated by the unified meter control unit.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to combination meter via CAN communication lines.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by the unified meter control unit and a variable resistor signal supplied

to combination meter terminal 15.

through fuel level sensor unit and fuel pump terminal 2

through fuel level sensor unit and fuel pump terminal 5

from combination meter terminal 16
SPEEDOMETER
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter via CAN
communication lines.
CAN COMMUNICATION SYSTEM DESCRIPTION
Refer to LAN-5, "CAN COMMUNICATION" .

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COMBINATION METERS
Revision: August 20072004 QX56
Fuel Level Sensor Unit InspectionEKS007DZ
FUEL LEVEL SENSOR UNIT
The following symptoms do not indicate a malfunction.

Depending on vehicle position or driving circumstance, the fuel in the tank shifts and the indication may
fluctuate.

If the vehicle is fueled with the ignition switch ON, the indication will update slowly.

If the vehicle is tilted when the ignition switch is turned ON, fuel in the tank may flow to one direction
resulting in a change of reading.
LOW-FUEL WARNING LAMP
Depending on vehicle posture or driving circumstances, the fuel level in the tank varies, and the warning lamp
ON timing may be changed.
1. CHECK SELF-DIAGNOSIS
Perform the combination meter self-diagnosis. Refer to DI-13, "
SELF-DIAGNOSIS FUNCTION" .
OK or NG
OK >> GO TO 2.
NG >> Replace the combination meter. Refer to IP-13, "
Combination Meter" .
2. CHECK HARNESS CONNECTOR
1. Turn the ignition switch OFF.
2. Check combination meter and fuel level sensor unit and fuel pump terminals (meter-side, and harness-
side) for poor connection.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace terminals or connectors.
3. CHECK HARNESS CONNECTOR OUTPUT SIGNAL
1. Disconnect fuel level sensor unit and fuel pump connector.
2. Turn ignition switch ON.
3. Check voltage between combination meter harness connector
M24 terminal 15 (Y/L) and ground.
OK or NG
OK >> GO TO 4.
NG >> Replace the combination meter. Refer to IP-13, "
Combi-
nation Meter" . Battery voltageWKIA1816E

COMBINATION METERS
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4. CHECK HARNESS FOR OPEN OR SHORT CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect combination meter connector M24.
3. Check continuity between combination meter harness connector
M24 terminal 15 (Y/L) and fuel level sensor unit and fuel pump
harness connector C5 terminal 2 (Y/L).
4. Check continuity between fuel level sensor unit and fuel pump
harness connector C5 terminal 2 (Y/L) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LEVEL SENSOR CIRCUIT
1. Check continuity between combination meter harness connector
M24 terminal 16 (B/P) and fuel level sensor unit and fuel pump
harness connector C5 terminal 5 (B/P).
2. Check continuity between fuel level sensor unit and fuel pump
harness connector C5 terminal 5 (B/P) and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK FUEL LEVEL SENSOR UNIT
Check the fuel level sensor unit. Refer to DI-25, "
FUEL LEVEL SENSOR UNIT CHECK" .
OK or NG
OK >> GO TO 7.
NG >> Replace the fuel level sensor unit. Refer to FL-5, "
Removal and Installation" .
7. CHECK INSTALLATION CONDITION
Check fuel level sensor unit installation, and determine whether the float arm interferes or binds with any of the
internal components in the fuel tank.
OK or NG
OK >> Replace the combination meter. Refer to IP-13, "Combination Meter" .
NG >> Install the fuel level sensor unit properly.Continuity should exist.
Continuity should not exist.
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Continuity should exist.
Continuity should not exist.
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COMBINATION METERS
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Electrical Components InspectionEKS007E2
FUEL LEVEL SENSOR UNIT CHECK
For removal, refer to FL-5, "Removal and Installation" .
Check Fuel Level Sensor Unit and Fuel Pump
Check resistance between fuel level sensor unit and fuel pump con-
nector terminals 2 and 5.
*1 and *2: When float rod is in contact with stopper.
Removal and Installation of Combination MeterEKS007E3
Refer to IP-13, "Combination Meter" for removal and installation procedures.
Terminals Float position mm (in)Resistance
value Ω
(Approx.)
25*1 Empty 25.86 (1.02) 81.66
*2 Full 254.6 (10.02) 6.98
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Revision: August 20072004 QX56 Component Inspection ......................................... 582
Removal and Installation ...................................... 582
IGNITION SIGNAL .................................................. 583
Component Description ........................................ 583
Wiring Diagram .................................................... 584
Diagnostic Procedure ........................................... 589
Component Inspection ......................................... 593
Removal and Installation ...................................... 594
INJECTOR CIRCUIT ............................................... 595
Component Description ........................................ 595
CONSULT-II Reference Value in Data Monitor Mode
. 595
Wiring Diagram .................................................... 596
Diagnostic Procedure ........................................... 597
Component Inspection ......................................... 600
Removal and Installation ...................................... 600
FUEL PUMP CIRCUIT ............................................ 601
Description ........................................................... 601
CONSULT-II Reference Value in Data Monitor Mode
. 601
Wiring Diagram .................................................... 602
Diagnostic Procedure ........................................... 603
Component Inspection ......................................... 606
Removal and Installation ...................................... 606
REFRIGERANT PRESSURE SENSOR ................. 607
Component Description ........................................ 607
Wiring Diagram .................................................... 608
Diagnostic Procedure ........................................... 609
Removal and Installation ....................................... 611
ELECTRICAL LOAD SIGNAL ................................ 612
Description ........................................................... 612
CONSULT-II Reference Value in Data Monitor Mode
. 612
Diagnostic Procedure ........................................... 612
ICC BRAKE SWITCH ............................................. 613
Component Description ........................................ 613
CONSULT-II Reference Value in Data Monitor Mode
. 613
Wiring Diagram .................................................... 614
Diagnostic Procedure ........................................... 615
Component Inspection ......................................... 619
ASCD BRAKE SWITCH ......................................... 621
Component Description ........................................ 621CONSULT-II Reference Value in Data Monitor Mode
.621
Wiring Diagram .....................................................622
Diagnostic Procedure ...........................................623
Component Inspection ..........................................627
ASCD INDICATOR ..................................................628
Component Description ........................................628
CONSULT-II Reference Value in Data Monitor Mode
.628
Wiring Diagram .....................................................629
Diagnostic Procedure ...........................................630
MIL AND DATA LINK CONNECTOR ......................631
Wiring Diagram .....................................................631
EVAPORATIVE EMISSION SYSTEM .....................633
Description ............................................................633
Component Inspection ..........................................636
Removal and Installation ......................................637
How to Detect Fuel Vapor Leakage ......................637
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ....................................................................640
System Description ...............................................640
Diagnostic Procedure ...........................................641
Component Inspection ..........................................643
POSITIVE CRANKCASE VENTILATION ...............645
Description ............................................................645
Component Inspection ..........................................645
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .647
System Description ...............................................647
Component Description ........................................648
SERVICE DATA AND SPECIFICATIONS (SDS) ....649
Fuel Pressure .......................................................649
Idle Speed and Ignition Timing .............................649
Calculated Load Value ..........................................649
Mass Air Flow Sensor ...........................................649
Intake Air Temperature Sensor .............................649
Engine Coolant Temperature Sensor ...................649
A/F Sensor 1 Heater .............................................649
Heated Oxygen sensor 2 Heater ..........................649
Crankshaft Position Sensor (POS) .......................649
Camshaft Position Sensor (PHASE) ....................649
Throttle Control Motor ...........................................649
Injector ..................................................................650
Fuel Pump ............................................................650

PRECAUTIONS
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Do not operate fuel pump when there is no fuel in lines.

Tighten fuel hose clamps to the specified torque.

Do not depress accelerator pedal when starting.

Immediately after starting, do not rev up engine unneces-
sarily.

Do not rev up engine just prior to shutdown.

When installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
–Keep the antenna as far as possible from the electronic
control units.
–Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
–Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
–Be sure to ground the radio to vehicle body.
Wiring Diagrams and Trouble DiagnosisUBS00GZ8
When you read wiring diagrams, refer to the following:

GI-15, "How to Read Wiring Diagrams"

PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit
When you perform trouble diagnosis, refer to the following:

GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"

GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident"
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ENGINE CONTROL SYSTEM
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System ChartUBS00GZD
*1: This sensor is not used to control the engine system. This is used only for the on board diagnosis.
*2: This sensor is not used to control the engine system under normal conditions.
*3: This input signal is sent to the ECM through CAN communication line.
*4: This output signal is sent from the ECM through CAN communication line.Input (Sensor) ECM Function Output (Actuator)

Camshaft position sensor (PHASE)

Crankshaft position sensor (POS)

Mass air flow sensor

Engine coolant temperature sensor

A/F sensor 1

Throttle position sensor

Accelerator pedal position sensor

Park/neutral position (PNP) switch

Intake air temperature sensor

Power steering pressure sensor

Ignition switch

Battery voltage

Knock sensor

Refrigerant pressure sensor

Stop lamp switch

ASCD steering switch

ASCD brake switch

Fuel level sensor*1 *3

EVAP control system pressure sensor

Fuel tank temperature sensor*1

Heated oxygen sensor 2*2

TCM (Transmission control module)*3

ABS actuator and electric unit (control unit)*3

Air conditioner switch*3

Wheel sensor*3

Electrical load signal*3
Fuel injection & mixture ratio control Fuel injector
Electronic ignition system Power transistor
Nissan torque demand control system

Electric throttle control actuator

Fuel injector
Fuel pump control Fuel pump relay
ASCD vehicle speed control Electric throttle control actuator
On board diagnostic system
MIL (On the instrument panel)*
4
A/F sensor 1 heater control A/F sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control
Air conditioner relay*
4
Cooling fan control
Cooling fan relay*4
ON BOARD DIAGNOSIS for EVAP system EVAP canister vent control valve

BASIC SERVICE PROCEDURE
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2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:

Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.

Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because A60 models do not have fuel return system.

Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the
quick connector o-ring maintains sealability.

Use Fuel Pressure Gauge Kit J-44321 and Fuel Pressure Adapter J-44321-6 to check fuel pressure.

Do not perform fuel pressure check with electrical system operating (i.e. lights, rear defog, A/C,
etc.). Fuel pressure gauge may indicate false readings due to varying engine loads and changes in
manifold vacuum.
1. Release fuel pressure to zero. Refer to EC-46, "
FUEL PRESSURE RELEASE" .
2. Remove engine cover.
3. Remove fuel hose using Quick Connector Release J-45488.
Refer to EM-29, "
FUEL INJECTOR AND FUEL TUBE" .

Do not twist or kink fuel hose because it is plastic hose.

Do not remove fuel hose from quick connector.

Keep fuel hose connections clean.
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BASIC SERVICE PROCEDURE
2004 QX56
4. Install Fuel Pressure Adapter J-44321-6 and Fuel Pressure
Gauge (from kit J-44321) as shown in figure.

Do not distort or bend fuel rail tube when installing fuel pres-
sure gauge adapter.

When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
5. Turn ignition switch ON (reactivate fuel pump), and check for
fuel leakage.
6. Start engine and check for fuel leakage.
7. Read the indication of fuel pressure gauge.

During fuel pressure check, check for fuel leakage from fuel
connection every 3 minutes.
8. If result is unsatisfactory, go to next step.
9. Check the following.

Fuel hoses and fuel tubes for clogging

Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
10. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Adapter J-44321-6, release fuel pressure
to zero. Refer to EC-46, "
FUEL PRESSURE RELEASE" . At idling:
Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
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