tool number oil INFINITI QX56 2004 Factory Workshop Manual

PREPARATION
MA-3
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Revision: August 20072004 QX56
PREPARATIONPFP:00002
Special Service ToolsELS000ZX
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10115801
(J-38956)
Oil filter cap wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in)
KV991J0010
(J-23688)
Engine coolant refractometerChecking concentration of ethylene glycol in
engine coolant
KV991J0070
(J-45695)
Coolant refill toolFilling cooling system
NT375
W BIA0539E
LMA053

MA-16
ENGINE MAINTENANCE
Revision: August 20072004 QX56
5. Install the air cleaner case (upper).
6. Install the air duct and resonator assembly (inlet).
Changing Engine OilELS0010A
WAR NIN G:

Be careful not to burn yourself, as the engine oil is hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for any oil leaks.
2. Stop the engine and wait for at least 10 minutes.
3. Remove the oil drain plug and oil filler cap to drain the old oil.
4. Install a new washer on the oil drain plug, then install the oil drain plug in the oil pan.
CAUTION:
Clean the drain plug and install with a new washer.
5. Refill the engine with the specified oil.
CAUTION:

Clean the drain plug and install with a new washer.

The refill capacity depends on the oil temperature and drain time. Use the oil capacity value as a
reference and check the oil level using the dipstick when filling the oil.
6. Warm up the engine and check the area around the drain plug and oil filter for any oil leaks.
7. Stop the engine and wait for more than 10 minutes.
8. Check the oil level using the dipstick as shown. Add oil as nec-
essary and install the oil filler cap.
CAUTION:
Do not overfill the engine with oil.
Changing Oil FilterELS0010B
1. Remove the oil filter using Tool.
WAR NIN G:
Be careful not to burn yourself, as the engine and engine oil are hot.
NOTE:
The filter is a full-flow cartridge type and is provided with a relief valve.Oil pan drain plug : Refer to EM-22, "
OIL PAN AND OIL STRAINER" .
Oil capacity and grade : Refer to MA-10, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
SM A95 4C
Tool number : KV10115801 (J-38956)

PS-4
PREPARATION
Revision: August 20072004 QX56
Commercial Service ToolsEGS000ML
1. KV48105300-4 and 5295262U10
( — )
Connector A and O-ring
2. KV48105300-3 and 5295262U00
( — )
Eye-bolt and O-ring
3. KV48103500
(J26357 and J26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
( — )
Connector B and O-ring
5. KV48105300-2
( — )
NutMeasuring oil pump relief pressure
KV481J0010
(J-1859A)
Steering wheel pullerRemoving steering wheel
KV481J0020
(J-42578)
Steering wheel puller legsRemoving steering wheel
KV40107300
(—)Crimping boot bands
—
(J-44372)
Spring gaugeMeasuring steering wheel turning force Tool number
(Kent-Moore No.)
Tool nameDescription
SGIA0427E
LHIA0043E
LHIA0044E
ZZA1229D
LST024
Tool nameDescription
Power toolRemoving nuts and bolts
PBIC0190E

PS-16
POWER STEERING GEAR AND LINKAGE
Revision: August 20072004 QX56
7. Remove steering outer socket from steering knuckle using Tool.
Be careful not to damage ball joint boot.
CAUTION:
Temporarily tighten mounting nut to prevent damage to
threads and to prevent Tool from coming off.
8. On 2WD models, remove stabilizer bar mounting bolts and reposition stabilizer bar. Refer to FSU-12,
"STABILIZER BAR" .
9. Remove oil piping (high pressure side and low pressure side)
from steering gear assembly, then drain fluid from piping.
10. Remove lower joint mounting bolt of lower shaft.
11. Remove mounting bolts and nuts of steering gear assembly
using power tool, and then remove steering gear assembly from
vehicle.
INSTALLATION
Installation is in the reverse order of removal.

After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6,
"Front Wheel Alignment" .

After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-62,
"Adjustment of Steering Angle Sensor Neutral Position" . Tool number : HT72520000 (J-25730-A)
SDIA1434E
LGIA0032E
LGIA0029E
LGIA0024E

PS-18
POWER STEERING GEAR AND LINKAGE
Revision: August 20072004 QX56
CAUTION:

Secure steering gear assembly with a vise, using copper plates or something similar to prevent it
from being damaged. Do not grip cylinder with a vise.

Before performing disassembly, clean steering gear assembly with kerosene. Be careful not to
bring any kerosene into contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Remove rear cover cap from gear housing assembly.
3. Measure adjusting screw height from gear housing assembly,
then loosen adjusting screw.
CAUTION:

Do not turn adjusting screw more than twice.

Replace steering gear assembly when adjusting screw is
removed or more than twice.
4. Use a Tool to remove rear cover from sub-gear assembly.
5. Remove O-ring with a flat-bladed screwdriver, and pull out rear
cover.
6. Remove sub-gear assembly from gear housing assembly.
CAUTION:
In order to protect oil seal from any damage, pull sub-gear assembly straight out.
7. Loosen lock nut of outer socket, and remove outer socket.
8. Remove boot clamps of the small diameter side and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, replace them to avoid fluid leaks.
SGIA0568E
Tool number : — (J-46213)
WGIA0146E
SGIA0508E

POWER STEERING GEAR AND LINKAGE
PS-21
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Revision: August 20072004 QX56
ASSEMBLY
1. Apply Genuine NISSAN PSF or equivalent to O-ring. Put an O-ring into rack Teflon® ring.

Refer to MA-10, "RECOMMENDED FLUIDS AND LUBRICANTS" .
CAUTION:
Do not reuse O-ring.
2. Heat rack Teflon® ring to approximately 40°C (104°F) with a
dryer. Assemble it to mounting groove of rack.
CAUTION:
Do not reuse rack Teflon® ring.
3. To fit rack Teflon® ring on rack, use rack Teflon® ring installation tool from tooth side. Compress rim of
ring using Tool.
4. Apply multi-purpose grease to rack oil seal. Insert rack oil seal, then insert rack assembly to gear housing
assembly. Refer to MA-10, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
CAUTION:

Do not reuse rack oil seal.

When inserting rack assembly, do not damage retainer sliding part. If it is damaged, replace
gear housing assembly.

When inserting rack assembly, do not damage cylinder inner wall. If it is damaged, it may cause
oil leaks. Replace gear housing assembly.

Attach rack oil seal. Both inner lip and outer lip should
face each other.
SGIA0153E
Tool number : KV48104400 ( — )
SGIA0154E
SGIA0205E

POWER STEERING GEAR AND LINKAGE
PS-23
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Revision: August 20072004 QX56
6. After tightening end cover assembly, caulk cylinder at one point
as shown using a punch. This will prevent end cover from get-
ting loose.
7. Install sub-gear assembly to gear housing assembly.
CAUTION:
Oil seal may be damaged if sub-gear assembly is not installed correctly.
8. Apply Genuine NISSAN PSF or equivalent to O-ring. Refer to MA-10, "
RECOMMENDED FLUIDS AND
LUBRICANTS" . Then install O-ring to rear cover.
NOTE:
Do not reuse O-ring.
9. Install rear cover to gear housing assembly using Tool.
10. Make sure projection on rear cover cap aligns with mark on gear housing assembly.
11. Apply thread locking sealant (Refer to GI-45, "
RECOMMENDED
CHEMICAL PRODUCTS AND SEALANTS" ) to the thread of
the adjusting screw. Then set adjusting screw height from gear
housing assembly. The adjusting screw height is the same as it
was measured previously.
12. Rotate pinion ten times through entire rack range to seat gears and to check operation.
13. With steering gear in neutral position, measure pinion rotating
torque using Tool from within –180° to +180°, while applying and
holding maximum torque to pinion gear.
14. After loosening adjusting screw once, tighten it again with torque of 5.4 N·m (0.55 kg-m, 48 in-lb). Then
loosen it within 20° – 40°.
SGIA0158E
Tool number : — (J-46213)
SGIA0568E
Tool number A: ST3127S000 (J25765-A)
B: KV48103400 ( — )
WGIA0147E

PS-26
POWER STEERING OIL PUMP
Revision: August 20072004 QX56
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceEGS000MW
CHECKING RELIEF OIL PRESSURE
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect Tool between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 – 80°C (122 – 176°F).
CAUTION:

Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.

Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly.

If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-17, "Dis-
assembly and Assembly" .
5. After inspection, disconnect oil pressure gauge and oil pressure gauge adapter from hydraulic circuit, con-
nect oil pump discharge connector and high pressure hose. Add fluid and bleed air from hydraulic circuit
thoroughly. Refer to PS-6, "
Air Bleeding Hydraulic System" .
Removal and InstallationEG S0 0 0MX
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove engine room cover. Refer to EM-11, "
Removal and Installation" .
3. Remove air duct assembly. Refer to EM-14, "
Removal and Installation" .
4. Remove power steering reservoir tank.
5. Remove serpentine drive belt belt from auto tensioner and power steering pump. Refer to EM-12,
"Removal and Installation" .
6. Disconnect pressure sensor electrical connector.
7. Remove high pressure and low pressure piping from power steering oil pump. Refer to PS-31, "
HYDRAU-
LIC LINE" .
8. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Installation is in the reverse order of removal. Refer to PS-31, "HYDRAULIC LINE" for tightening torque.

After installation, bleed air. Refer to PS-6, "Air Bleeding Hydraulic System" .
NOTE:
Belt tension is automatic and requires no adjustment.
Tool number:
Pressure gauge and shut-off valveKV48103500
(J26357 and J26357-10)
Oil pump sideConnector A and
O-ringKV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ringKV48105300-3 and 5295262U00
(—)
High pressure
piping sideConnector B and
O-ringKV48105300-1 and 5295262U00
(—)
NutKV48105300-2
( — )
Relief oil pressure
: 9.0 – 9.8 mPa (91.77 – 99.93 kg/cm2 , 1305.34 – 1421.37 psi)
SGIA0570E

RFD-2
PREPARATION
Revision: August 20072004 QX56
PREPARATIONPFP:00002
Special Service ToolsEDS0 02 JH
The actual shapes of the Kent-Moore tools may differ from those of the special service tools illustrated here.
Tool name
Tool number
(Kent-Moore No.)Description
Drift
ST15310000
(—)

Installing front oil seal

Installing drive pinion rear bearing outer
race.
a: 96 mm (3.77 in) dia.
b: 84 mm (3.30 in) dia.
Drift
ST35271000
(—)Installing side oil seal
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
Protector
KV38107900
(J-39352)Installing side flange
Attachment
KV38100800
(J-25604-01) Fixing unit assembly
a: 541 mm (21.30 in) dia.
b: 200 mm (7.87 in) dia.
Differential side bearing puller set
ST3306S001
(—)
1.ST33051001
(—)
2.ST33061000
(J-8107-2)Removing side bearing inner race
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
Drift
ST30621000
(—)Installing drive pinion front bearing outer race
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ZZA0811D
ZZA1143D
S-NT129
SDIA0267E
NT072
ZZA0810D

RFD-4
PREPARATION
Revision: August 20072004 QX56
Commercial Service ToolsEDS002JI
Side bearing outer race puller
ST33290001
(J-34286)Removing front oil seal
Drift
ST33081000
(—)Installing side bearing
a: 43 mm (1.69 in) dia.
b: 33.5 mm (1.31 in) dia.
Bearing puller
ST30021000
(—)Removing drive pinion rear bearing inner
race
Drift
ST30022000
(—)Installing drive pinion rear bearing inner race
a: 110 mm (4.33 in) dia.
b: 46 mm (1.81 in) dia. Tool name
Tool number
(Kent-Moore No.)Description
ZZA0601D
ZZA0810D
ZZA0700D
ZZA0920D
Tool nameDescription
Power toolRemoving bolts and nuts
PBIC0190E