Ins INFINITI QX56 2004 Factory Service Manual

EC-626Revision: August 2007
ASCD BRAKE SWITCH
2004 QX56
7. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 3 and ground
with CONSULT -II or tester.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors M31, E152

Fuse block (J/B) connector M60

10A fuse

Harness for open or short between stop lamp switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 4.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK STOP LAMP SWITCH
Refer to EC-627, "
Component Inspection"
OK or NG
OK >> GO TO 11.
NG >> Replace stop lamp switch.
BBIA0373E
Voltage: Battery voltage
PBIB2309E
Continuity should exist.

ASCD BRAKE SWITCH
EC-627
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11 . CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionUBS00HDS
ASCD BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Check harness continuity between ASCD brake switch terminals
1 and 2 under the following conditions.
If NG, adjust ASCD brake switch installation, refer to BR-6,
"BRAKE PEDAL" , and perform step 3 again.
STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check harness continuity between stop lamp switch terminals 3
and 4 under the following conditions.
If NG, adjust stop lamp switch installation, refer to BR-6,
"BRAKE PEDAL" , and perform step 3 again.
Condition Continuity
When brake pedal is fully released. Should exist.
When brake pedal is depressed. Should not exist.
PBIB1536E
Condition Continuity
When brake pedal is fully released. Should not exist.
When brake pedal is depressed. Should exist.
PBIB2310E

EC-628Revision: August 2007
ASCD INDICATOR
2004 QX56
ASCD INDICATORPFP:24814
Component DescriptionUBS00HDT
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE indicator illuminates when ON/OFF switch on ASCD steering switch is turned ON to indicated that
ASCD system is ready for operation.
SET indicator illuminates when following conditions are met.

CRUISE indicator is illuminated.

SET switch on ASCD steering switch is turned ON while vehicle speed is within the range of ASCD set-
ting.
SET indicator remains lit during ASCD control.
Refer to EC-647, "
AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeUBS00HDU
Specification data are reference value.
MONITOR ITEM CONDITION SPECIFICATION
CRUISE LAMP

Ignition switch: ON
ON/OFF(MAIN) switch: Pressed
at the 1st time → at the 2nd timeON → OFF
SET LAMP

ON/OFF switch: ON

When vehicle speed is
between 40 km/h (25 MPH)
and 144 km/h (89 MPH)

COAST/SET switch: Pressed ON

COAST/SET switch: Released OFF

EC-630Revision: August 2007
ASCD INDICATOR
2004 QX56
Diagnostic ProcedureUBS00HDW
1. CHECK OVERALL FUNCTION
Check ASCD indicator under the following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK DTC
Check that DTC U1000 or U1001 is not displayed.
OK or NG
OK >> GO TO 3.
NG >> Perform trouble diagnosis for DTC U1000, U1001. Refer to EC-135, "
DTC U1000, U1001 CAN
COMMUNICATION LINE" .
3. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 4.
NG >> Go to DI-5, "
COMBINATION METERS" .
4. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
ASCD INDICATOR CONDITION SPECIFICATION
CRUISE LAMP

Ignition switch: ON
ON/OFF(MAIN) switch: Pressed at
the 1st time → at the 2nd timeON → OFF
SET LAMP

ON/OFF(MAIN) switch: ON

When vehicle speed is between
40 km/h (25 MPH) and 144 km/h
(89 MPH)

COAST/SET switch: Pressed ON

COAST/SET switch: Released OFF

EVAPORATIVE EMISSION SYSTEM
EC-633
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Revision: August 20072004 QX56
EVAPORATIVE EMISSION SYSTEMPFP:14950
DescriptionUBS00HDY
SYSTEM DESCRIPTION
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
PBIB1631E

EC-636Revision: August 2007
EVAPORATIVE EMISSION SYSTEM
2004 QX56
Component InspectionUBS00HDZ
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B .
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-285 .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-225 .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-292 .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-299 .
BBIA0352E
SEF 4 45 Y
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Vac uu m :
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm
2
, −0.87 to −0.48 psi)
SEF 9 43 S

EVAPORATIVE EMISSION SYSTEM
EC-637
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EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationUBS00HE0
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageUBS00HE1
CAUTION:

Do not use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
NOTE:

Do not start engine.

Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
SEF 4 62 UA
BBIA0349E
BBIA0350E

EC-640Revision: August 2007
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
2004 QX56
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionUBS00HE2
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WAR NIN G:
When conducting inspections below, be sure to observe the following:

Put a “CAUTION: INFLAMMABLE” sign in workshop.

Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.

Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:

Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-46, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.

Always replace O-ring when the fuel gauge retainer is removed.

Do not kink or twist hose and tube when they are installed.

Do not tighten hose and clamps excessively to avoid damaging hoses.

After installation, run engine and check for fuel leaks at connection.

Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-641
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Revision: August 20072004 QX56
Diagnostic ProcedureUBS00HE3
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.2 kg (4.9 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-643, "
Component Inspection" .
OK or NG
OK >>INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
BBIA0351E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
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7. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-643, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >>INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component InspectionUBS00HE4
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-9, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
SEF 6 65 U