service INFINITI QX56 2006 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2006, Model line: QX56, Model: INFINITI QX56 2006Pages: 3383, PDF Size: 51.76 MB
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RF-1
ROOF
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CONTENTS
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PRECAUTIONS .....................................................
..... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 2
Precautions ......................................................... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tool ............................................ ..... 3
Commercial Service Tool .................................... ..... 3
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 4
Work Flow ................................................................ 4 CUSTOMER INTERVIEW ................................ ..... 4
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 5
CHECK RELATED SERVICE BULLETINS ...... ..... 5
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 5
REPAIR THE CAUSE ...................................... ..... 5
CONFIRM THE REPAIR .................................. ..... 6
Generic Squeak and Rattle Troubleshooting ...... ..... 6
INSTRUMENT PANEL ..................................... ..... 6
CENTER CONSOLE ........................................ ..... 6
DOORS ............................................................ ..... 6
TRUNK ............................................................. ..... 7
SUNROOF/HEADLINING ................................ ..... 7
OVERHEAD CONSOLE (FRONT AND REAR) ..... 7
SEATS .............................................................. ..... 7
UNDERHOOD .................................................. ..... 7
Diagnostic Worksheet ......................................... ..... 8
SUNROOF ............................................................. ... 10
Component Parts and Harness Connector Location ... 10
System Description ............................................. ... 10
OUTLINE .......................................................... ... 10
OPERATION .................................................... ... 10RETAINED POWER OPERATION ...................
... 11
MEMORY RESET PROCEDURE .................... ... 11
INTERRUPTION DETECTION FUNCTION ..... ... 11
CAN Communication System Description ........... ... 12
Wiring Diagram — SROOF — ................................ 13
Terminals and Reference Values for BCM ........... ... 15
Terminals and Reference Values for Sunroof Motor
Assembly ............................................................. ... 15
Work Flow ............................................................... 15
CONSULT-II Function (BCM) .............................. ... 16
CONSULT-II OPERATION ................................ ... 16
Work Support ....................................................... ... 17
Active Test .............................................................. 17
Data Monitor ........................................................... 17
Trouble Diagnosis Chart by Symptom ................. ... 17
BCM Power Supply and Ground Circuit Check ... ... 18
Sunroof Switch System Check ............................ ... 19
Sunroof Motor Assembly Power Supply and Ground
Circuit Check ....................................................... ... 20
Door Switch Check ................................................. 21
Fitting Adjustment ................................................ ... 23
GAP ADJUSTMENT ......................................... ... 23
HEIGHT DIFFERENCE ADJUSTMENT ........... ... 24
Removal and Installation ..................................... ... 24
SUNROOF UNIT .............................................. ... 26
GLASS LID ASSEMBLY ................................... ... 26
WIND DEFLECTOR ......................................... ... 27
SUNSHADE ASSEMBLY .................................... 27
SUNROOF MOTOR ASSEMBLY ..................... ... 27
DRAIN HOSES ................................................. ... 28
WEATHERSTRIP ............................................. ... 29
LINK AND WIRE ASSEMBLY .......................... ... 29
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RF-2
PRECAUTIONS
Revision: November 20092006 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EIS004VI
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER ”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions EIS004VJ
Disconnect both battery cables in advance.
Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
Be careful not to scratch pad and other parts.
When removing or disassembling any part, be careful not to damage or deform it. Protect parts which may
get in the way with cloth.
When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.
Keep removed parts protected with cloth.
If a clip is deformed or damaged, replace it.
If an unreusable part is removed, replace it with a new one.
Tighten bolts and nuts firmly to the specified torque.
After re-assembly has been completed, make sure each part functions correctly.
Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.
Do not use any organic solvent, such as thinner or benzine.
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PREPARATIONRF-3
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PREPARATIONPFP:00002
Special Service ToolEIS004VK
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolEIS004VL
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-39570)
Chassis ear Locating the noise
—
(J-43980)
NISSAN Squeak and
Rattle Kit Repairing the cause of noise
SIIA0993E
SIIA0994E
Tool name
(Kent-Moore No.)
Description
Engine ear
(J-39565) Locating the noise
SIIA0995E
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RF-4
SQUEAK AND RATTLE TROUBLE DIAGNOSES
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SQUEAK AND RATTLE TROUBLE DIAGNOSESPFP:00000
Work FlowEIS004VM
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer comments; refer to RF-8, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions. Hard sur-
faces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
Creak —(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle —(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick —(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump —(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often drought on by activity.
Buzz —(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
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SQUEAK AND RATTLE TROUBLE DIAGNOSESRF-5
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DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
Removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
Tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
Feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
Placing a piece of paper between components that you suspect are causing the noise.
Looking for loose components and contact marks.
Refer to RF-6, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE
If the cause is a loose component, tighten the component securely.
If the cause is insufficient clearance between components:
–Separate components by repositioning or loosening and retightening the component, if possible.
–Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN
Parts Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 ×135 mm (3.94 ×5.31 in)
76884-71L01: 60 ×85 mm (2.36 ×3.35 in)
76884-71L02: 15 ×25 mm (0.59 ×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 ×50 mm (1.97 ×1.97 in)
73982-50Y00: 10 mm (0.39 in) thick, 50 ×50 mm (1.97 ×1.97 in)
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RFD-1
REAR FINAL DRIVE
D DRIVELINE/AXLE
CONTENTS
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Revision: November 2009 2006 QX56
PRECAUTIONS .....................................................
..... 2
Precautions for Servicing Rear Final Drive ......... ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 5
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 7
NVH Troubleshooting Chart ................................ ..... 7
DIFFERENTIAL GEAR OIL ................................... ..... 8
Changing Differential Gear Oil ............................ ..... 8
DRAINING ........................................................ ..... 8
FILLING ............................................................ ..... 8
Checking Differential Gear Oil ............................. ..... 8
OIL LEAKAGE AND OIL LEVEL ...................... ..... 8
FRONT OIL SEAL ................................................. ..... 9
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSTALLATION ................................................ ..... 9
SIDE OIL SEAL ..................................................... ....11
Removal and Installation ..................................... .... 11
REMOVAL ........................................................ .... 11
INSTALLATION ................................................ .... 11CARRIER COVER .................................................
... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
REAR FINAL DRIVE ASSEMBLY ......................... ... 13
Removal and Installation ..................................... ... 13
REMOVAL ........................................................ ... 13
INSTALLATION ................................................ ... 14
Disassembly and Assembly ................................. ... 15
COMPONENTS ................................................ ... 15
ASSEMBLY INSPECTION AND ADJUSTMENT ... 16
DISASSEMBLY ................................................ ... 19
INSPECTION AFTER DISASSEMBLY ............. ... 23
ADJUSTING AND SELECTING WASHERS .... ... 24
ASSEMBLY ...................................................... ... 26
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 32
General Specifications ......................................... ... 32
Inspection and Adjustment .................................. ... 32
DRIVE GEAR RUNOUT ................................... ... 32
SIDE GEAR CLEARANCE ............................... ... 32
PRELOAD TORQUE ........................................... 32
BACKLASH ...................................................... ... 32
COMPANION FLANGE RUNOUT .................... ... 32
SELECTIVE PARTS ......................................... ... 32
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PREPARATIONRFD-3
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PREPARATIONPFP:00002
Special Service ToolsEDS0044L
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool name
Tool number
(Kent-Moore No.)Description
KV40104000
(—)
Flange wrench Removing and installing drive pinion nut
a: 85 mm (3.35 in) dia.
b: 65 mm (2.56 in) dia.
KV381054S0
(J-34286)
Puller Removing front oil seal
ST15310000
(—)
Drift
Installing front oil seal
Installing drive pinion rear bearing outer
race.
a: 96 mm (3.77 in) dia.
b: 84 mm (3.30 in) dia.
ST36230000
(J-25840-A)
Slide hammer Removing side flange
KV40104100
(—)
Axle stand Removing side flange
ST35271000
(—)
Drift Installing side oil seal
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
KV38107900
(J-39352)
Protector Installing side flange
NT659
ZZA0601D
ZZA0811D
ZZA0803D
ZZA0804D
ZZA1143D
S-NT129
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Commercial Service ToolsEDS0044M
ST33081000
(—)
DriftInstalling side bearing inner race
a: 43 mm (1.69 in) dia.
b: 33.5 mm (1.31 in) dia.
ST35325000
(—)
Drift Installing drive pinion front bearing outer race
(use with ST30621000)
ST30621000
(—)
Drift Installing drive pinion front bearing outer race
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ST30022000
(—)
Drift Installing drive pinion rear bearing inner race
a: 110 mm (4.33 in) dia.
b: 46 mm (1.81 in) dia.
HT72400000
(—)
Slide hammer Removing differential case assembly
—
(J-8129)
Spring gauge Measuring turning torque
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for drive gear
Tool name
Tool number
(Kent-Moore No.)
Description
ZZA0810D
S-NT090
ZZA0810D
ZZA0920D
S-NT125
NT127
NT014
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RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: November 20092006 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS0044V
Inspection and AdjustmentEDS0044W
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Side Gear Thrust Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. Applied model
VK56DE
2WD 4WD
Final drive model R230
Gear ratio 2.9373.357
Number of teeth (Drive gear/Drive pinion) 47 / 1647 / 14
Oil capacity (Approx.) 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
ItemRunout limit
Drive gear back face 0.05 (0.0020) or less
ItemSpecification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis- tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.77 − 2.64 N·m (0.18 − 0.26 kg−m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.20
− 0.52 N·m (0.02 − 0.05 kg −m, 2 − 4 in-lb)
Drive gear bolt pulling force (by spring gauge) 34.2 − 39.2 N (3.5 − 4 kg, 7.7 − 8.8 lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.05
− 4.11 N·m (0.21 − 0.42 kg −m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Outer side of the companion flange 0.08 (0.0031) or less
ThicknessPart number*
1.75 (0.0688)
1.80 (0.0708)
1.85 (0.0728) 38424 7S000
38424 7S001
38424 7S002
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SERVICE DATA AND SPECIFICATIONS (SDS)RFD-33
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Drive Pinion Height Adjusting Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Side Bearing Adjusting Washer
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. Thickness
Part number* ThicknessPart number*
2.59 (0.1020)
2.61 (0.1028)
2.63 (0.1035)
2.65 (0.1043)
2.67 (0.1051)
2.69 (0.1059)
2.71 (0.1067)
2.73 (0.1075)
2.75 (0.1083)
2.77 (0.1091) 38154 40P00
38154 40P01
38154 40P02
38154 40P03
38154 40P04
38154 40P05
38154 40P06
38154 40P07
38154 40P08
38154 40P092.79 (0.1098)
2.81 (0.1106)
2.83 (0.1114)
2.85 (0.1122)
2.87 (0.1130)
2.89 (0.1138)
2.91 (0.1146)
2.93 (0.1154)
2.95 (0.1161)
2.97 (0.1169) 38154 40P10
38154 40P11
38154 40P12
38154 40P13
38154 40P14
38154 40P15
38154 40P16
38154 40P17
38154 40P18
38154 40P19
Thickness Part number* ThicknessPart number*
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
2.25 (0.0886)
2.30 (0.0906) 38453 40P00
38453 40P01
38453 40P02
38453 40P03
38453 40P04
38453 40P05
38453 40P06
2.35 (0.0925)
2.40 (0.0945)
2.45 (0.0965)
2.50 (0.0984)
2.55 (0.1004)
2.60 (0.1024)
38453 40P07
38453 40P08
38453 40P09
38453 40P10
38453 40P11
38453 40P12