check engine INFINITI QX56 2006 Factory Service Manual

OIL PUMPLU-15
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2. Measure the inner diameter of oil pump body to brazed portion
(position 6) using suitable tool.
3. Calculate the clearance using the following formula.

(Clearance) = (Inner diameter of oil pump body) - (Outer diameter of inner rotor)
Regulator Valve Clearance
Check regulator valve to oil pump cover clearance using the following formula.

(Clearance) = D1 (Valve hole diameter) - D2 (Outer Diameter of
valve)
CAUTION:

Coat regulator valve with engine oil.

Check that it falls smoothly into the regulator valve hole by
its own weight.
ASSEMBLY
Installation is in the reverse order of removal.
NOTE:
Install the inner rotor and outer rotor with the punched marks on the
oil pump cover side.
PBIC0142E
Inner rotor to brazed portion of housing
clearance
: 0.045 - 0.091 mm (0.0018 - 0.0036 in)
Regulator valve to oil pump cover
: 0.040 - 0.097 mm (0.0016 - 0.0038 in)
PBIC0143E
PBIC0144E

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tool .................................... ..... 4
GENERAL MAINTENANCE .................................. ..... 5
General Maintenance .......................................... ..... 5
PERIODIC MAINTENANCE .................................. ..... 7
Introduction of Periodic Maintenance .................. ..... 7
Maintenance For Off-road Driving (4WD only) .... ..... 7
Schedule 1 .......................................................... ..... 7
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................................................. ..... 7
CHASSIS AND BODY MAINTENANCE .......... ..... 8
Schedule 2 .......................................................... ..... 9
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................................................. ..... 9
CHASSIS AND BODY MAINTENANCE .......... ... 10
RECOMMENDED FLUIDS AND LUBRICANTS ... ....11
Fluids and Lubricants .......................................... .... 11
SAE Viscosity Number ........................................ ... 12
GASOLINE ENGINE OIL ................................. ... 12
ANTI-FREEZE COOLANT MIXTURE RATIO .. ... 12
ENGINE MAINTENANCE ...................................... ... 13
Checking Drive Belts ........................................... ... 13
DRIVE BELT TENSION ................................... ... 13
Changing Engine Coolant ................................... ... 13
DRAINING ENGINE COOLANT ...................... ... 13
REFILLING ENGINE COOLANT ..................... ... 14
FLUSHING COOLING SYSTEM ...................... ... 15
Checking Fuel Lines ............................................ ... 16
Changing Fuel Filter ............................................ ... 16
Changing Engine Air Cleaner Filter ..................... ... 16
VISCOUS PAPER TYPE .................................. ... 16
Changing Engine Oil ........................................... ... 17
Changing Oil Filter .............................................. ... 17
REMOVAL ........................................................ ... 17
INSTALLATION ................................................ ... 17INSPECTION AFTER INSTALLATION .............
... 18
Changing Spark Plugs ......................................... ... 18
REMOVAL ........................................................ ... 19
INSPECTION AFTER REMOVAL .................... ... 19
INSTALLATION ................................................ ... 19
Checking EVAP Vapor Lines ............................... ... 20
CHASSIS AND BODY MAINTENANCE ................ ... 21
Changing In-cabin Microfilter ............................... ... 21
Checking Exhaust System ................................... ... 22
Checking Automatic Transmission Fluid (ATF) .... ... 22
Changing Automatic Transmission Fluid (ATF) ... ... 24
Changing Transfer Fluid ...................................... ... 24
DRAINING ........................................................ ... 24
FILLING ............................................................ ... 25
Checking Transfer Fluid ...................................... ... 25
FLUID LEAKAGE AND FLUID LEVEL ............. ... 25
Checking Propeller Shaft ..................................... ... 25
Checking Final Drive Oil ...................................... ... 25
Changing Final Drive Oil ...................................... ... 26
Balancing Wheels ................................................ ... 26
REMOVAL ........................................................ ... 26
WHEEL BALANCE ADJUSTMENT .................. ... 26
Tire Rotation ........................................................ ... 28
Checking Brake Fluid Level and Leaks ............... ... 28
Checking Brake Lines and Cables ...................... ... 28
Checking Disc Brake ........................................... ... 28
ROTOR ............................................................. ... 28
CALIPER .......................................................... ... 29
PAD .................................................................. ... 29
Checking Steering Gear and Linkage .................. ... 29
STEERING GEAR ............................................... 29
STEERING LINKAGE ......................................... 29
Checking Power Steering Fluid and Lines ........... ... 29
CHECKING FLUID LEVEL ............................... ... 29
CHECKING LINES ........................................... ... 30
Checking Axle and Suspension Parts ................. ... 30
FRONT AND REAR AXLE AND SUSPENSION
PARTS .............................................................. ... 30
DRIVE SHAFT .................................................. ... 30

MA-4
PREPARATION
Revision: November 20092006 QX56
PREPARATIONPFP:00002
Special Service ToolsELS001BG
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolELS001PF
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10115801
(J-38956)
Oil filter cap wrench Removing and installing oil filter
a: 64.3 mm (2.531 in)
KV991J0010
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
KV991J0070
(J-45695)
Coolant refill tool Filling cooling system
NT375
WBIA0539E
LMA053
(Kent-Moore No.)
Tool name
Description
Power tool Loosening bolts and nuts
Spark plug wrench Removing and installing spark plug
PBIC0190E
S-NT047

GENERAL MAINTENANCEMA-5
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GENERAL MAINTENANCEPFP:00000
General MaintenanceELS001BI
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owner can perform these
checks and inspections or have their INFINITI dealers perform them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc. Item
Reference page
Tires Check the pressure with a gauge at least once a month and always prior to a
long distance trip. Adjust to the specified pressure if necessary. Check carefully
for damage, cuts or excessive wear. —
Wheel lug nuts When checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary. WT-7, "
Rotation"
Windshield
Clean the windshield on a regular basis. Check the windshield at least every six
months for cracks or other damage. Repair as necessary. —
Tire rotation Tires should be rotated every 12,000 km (7,500 miles). WT-7, "
Rotation"
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or if
you detect uneven or abnormal tire wear, there may be a need for wheel align-
ment. If the steering wheel or seat vibrates at normal highway speeds, wheel
balancing may be needed. WT-6, "Balancing
Wheels", FSU-6, "Front
Wheel Alignment"
Windshield wiper
blades
Check for cracks or wear if they do not wipe properly.
—
Doors and engine
hood Check that all doors and the engine hood operate smoothly as well as the back
hatch. Also make sure that all latches lock securely. Lubricate if necessary.
Make sure that the secondary latch keeps the hood from opening when the pri-
mary latch is released.
When driving in areas using road salt or other corrosive materials, check lubri-
cation frequently. MA-31, "
Lubricating
Locks, Hinges and Hood
Latches"
Lamps
Make sure that the head lamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head
lamp aim. Clean the head lamps on a regular basis. LT-29, "Aiming Adjust-
ment" for US, LT-46,
"Aiming Adjustment" for
Canada
Item Reference page
Warning lamps and
buzzers/chimes Make sure that all warning lamps and buzzers/chimes are operating properly.
DI-25, "
Electrical Com-
ponents Inspection"
Windshield wiper and
washerCheck that the wipers and washer operate properly and that the wipers do not
streak.
—
Windshield defroster Check that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioner. —
Steering wheel Check that it has the specified play. Be sure to check for changes in the steering
condition, such as excessive play, hard steering or strange noises. PS-7, "
CHECKING
STEERING WHEEL
PLAY"
Seats
Check seat position controls such as seat adjusters, seat back recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restraints move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seat backs. —
Seat belts Check that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage. SB-11, "
Seat Belt
Inspection", MA-32,
"Checking Seat Belts,
Buckles, Retractors,
Anchors and Adjusters"
Accelerator pedal
Check the pedal for smooth operation. Keep the floor mats away from the pedal. —

MA-6
GENERAL MAINTENANCE
Revision: November 20092006 QX56
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Brakes
Check that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
booster Check the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Keep the floor
mats away from the pedal. ACC-5, "
ADJUSTABLE
ACCELERATOR
PEDAL",
BR-17, "On-
Vehicle Service"
Parking brake Check that the parking brake control has the proper travel and make sure that
the vehicle is held securely on a fairly steep hill when only the parking brake is
applied. PB-9, "Parking Brake
Control"
Automatic transmis-
sion “Park” mecha-
nismOn a fairly steep hill check that the vehicle is held securely with the selector
lever in the P position without applying the brakes.
—
Item
Reference page
Item Reference page
Windshield washer
fluid Check that there is adequate fluid in the tank.
—
Engine coolant level Check the coolant level when the engine is cold. —
Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections. —
Brake fluid level Make sure that the brake fluid level is between the “MAX ” and “ MIN” lines on the
reservoirs MA-28
Battery
Check the fluid level in each cell. It should be between the “MAX ” and “MIN ”
lines. Vehicles operated in high temperatures or under severe conditions require
frequent checks of the battery fluid level. —
Engine drive belt Make sure that no belt is frayed, worn, cracked or oily. MA-13
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and turn-
ing off the engine. —
Power steering fluid
level and lines Check the level on the reservoir with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.
MA-29
Automatic transmis-
sion fluid levelCheck the level on the dipstick after putting the selector lever in
“P ” with the
engine idling. MA-22
Exhaust system
Make sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it. MA-22
Underbody
The underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate. —
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately. —

ENGINE MAINTENANCEMA-13
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ENGINE MAINTENANCEPFP:00000
Checking Drive BeltsELS001PG
WARNING:
Be sure to perform when the engine is stopped.
1. Remove air duct and resonator assembly (inlet) when inspecting drive belt.
2. Make sure that indicator (single line notch) of each auto tensioner is within the allowable working range
“A” (between three line notches) as shown.
NOTE:

Check the auto tensioner indication when the engine is cold.

When the new drive belt is installed, the range should be “A” as shown.

The indicator notch is located on the moving side of the auto tensioner.
3. Visually check entire belt for wear, damage or cracks.
4. If the indicator is out of allowable working range or belt is damaged, replace the belt. Refer to EM-13,
"DRIVE BELTS" .
DRIVE BELT TENSION
There is no manual drive belt tension adjustment. The drive belt tension is automatically adjusted by the auto
tensioner.
Changing Engine CoolantELS001PH
WARNING:

To avoid being scalded, never change the coolant when the engine is hot.

Wrap a thick cloth around the cap to carefully remove the cap. First, turn the cap a quarter of a
turn to release any built-up pressure, then push down and turn the cap all the way to remove it.
DRAINING ENGINE COOLANT
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
2. Remove the engine front undercover using power tool.
1. Drive belt 2. Power steering oil pump pulley 3. Generator pulley
4. Crankshaft pulley 5. A/C compressor6. Idler pulley
7. Cooling fan pulley 8. Water pump pulley9. Drive belt tensioner
LBIA0391E

MA-14
ENGINE MAINTENANCE
Revision: November 20092006 QX56
3. Open the radiator drain plug at the bottom of the radiator, and
remove the radiator filler cap. This is the only step required
when partially draining the cooling system (radiator only).
CAUTION:
Do not to allow the coolant to contact the drive belts.
4. When draining all of the coolant in the system for engine removal or repair, it is necessary to drain the cylinder block.
Remove the RH cylinder block drain plug to drain the right bank
and the oil cooler hose to drain the left bank as shown.
5. Remove the reservoir tank to drain the engine coolant, then clean the reservoir tank before installing it.
6. Check the drained coolant for contaminants such as rust, corrosion or discoloration. If the coolant is contaminated, flush the engine cooling system. Refer to MA-15, "
FLUSHING COOLING
SYSTEM" .
REFILLING ENGINE COOLANT
1. Close the radiator drain plug. Install the reservoir tank, cylinder block drain plug, and the oil cooler hose, ifremoved for a total system drain or for engine removal or repair.

The radiator must be completely empty of coolant and water.

Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance Thread
Sealant or equivalent. Refer to GI-46, "
Recommended Chemical Products and Sealants" .
2. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with the engine OFF as necessary to activate the heater mode.
3. Remove the vented reservoir cap and replace it with a non-vented reservoir cap before filling the cooling system.
WBIA0391E
PBIC0146E
WBIA0392E
Radiator drain plug : Refer to CO-14, "RADIATOR" .
RH cylinder block drain plug : Refer to EM-78, "
CYLINDER BLOCK" .

ENGINE MAINTENANCEMA-15
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4. Install the Tool by installing the radiator cap adapter onto the
radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.

Use Genuine NISSAN Long Life Anti-freeze coolant or equiv-
alent, mixed 50/50 with distilled water or demineralized water.
Refer to MA-12, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air
dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, refer to the vacuum specifications based on the alti-
tude above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
system is full when the vacuum gauge reads zero.
CAUTION:
Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
the cooling system.
11. Remove the Tool from the radiator neck opening and install the radiator cap.
12. Remove the non-vented reservoir cap.
13. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system and top up the system as necessary before installing the vented reservoir cap.
FLUSHING COOLING SYSTEM
1. Drain the water from the engine cooling system. Refer to MA-13, "DRAINING ENGINE COOLANT" .
2. Fill the radiator and the reservoir tank (to the “MAX” line), with water. Reinstall the radiator cap and leave
the vented reservoir cap off. Tool number : KV991J0070 (J-45695)
Cooling system capacity
(with reservoir)
: Refer to
MA-11, "
Fluids
and Lubricants" .
Compressed air
supply pressure : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm
2 ,
80 - 120 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E

MA-16
ENGINE MAINTENANCE
Revision: November 20092006 QX56
3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system. Refer to MA-13, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.
Checking Fuel LinesELS001PI
Inspect the fuel lines and fuel tank for improper mounting, leaks,
cracks, damage, loose connections, chafing, or deterioration.
As necessary, repair or replace any faulty parts.
Changing Fuel FilterELS001PJ
The fuel filter is part of the fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-6, "FUEL
LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
WARNING:
Before replacing the fuel filter, release the fuel pressure from the fuel system. Refer to EC-80, "
FUEL
PRESSURE RELEASE" .
Changing Engine Air Cleaner FilterELS001PK
VISCOUS PAPER TYPE
NOTE:

The viscous paper type filter does not need cleaning between replacement intervals.

Replace the air filter as necessary for required maintenance.
1. Remove the air duct and resonator assembly.
2. Disconnect the harness connector, then remove the air cleaner case (upper).
3. Remove the air cleaner filter from the air cleaner case (lower).
4. Install the new air cleaner filter in the air cleaner case (lower).
SMA803A
1. Air cleaner case (upper) 2. Air cleaner filter3. Air cleaner case (lower)
4. Air duct and resonator assembly
WBIA0465E

ENGINE MAINTENANCEMA-17
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5. Install the air cleaner case (upper) and connect the harness connector.
6. Install the air duct and resonator assembly (inlet).
Changing Engine OilELS001PL
WARNING:

Be careful not to burn yourself, as the engine and engine oil are hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for any oil leaks.
2. Stop the engine and wait for at least 10 minutes.
3. Remove the oil drain plug and oil filler cap to drain the old oil.
4. Install a new washer on the oil drain plug, then install the oil drain plug in the oil pan.
CAUTION:
Clean the drain plug and install with a new washer.
5. Refill the engine with new specified engine oil.
CAUTION:
The refill capacity depends on the oil temperature and drain time. Use the “Refill oil capacity” val-
ues as a reference and check the oil level using the dipstick when filling the engine with oil.
6. Warm up the engine and check the area around the drain plug and oil filter for any oil leaks.
7. Stop the engine and wait for more than 10 minutes.
8. Check the oil level using the dipstick as shown. Add oil as nec- essary and install the oil filler cap.
CAUTION:
Do not overfill the engine with oil.
Changing Oil FilterELS001PM
REMOVAL
1. Remove the engine front undercover using power tool.
2. Remove the oil filter using Tool as shown.
CAUTION:

The oil filter is equipped with a pressure relief valve.

Use Genuine NISSAN oil filter or equivalent.

Be careful not to get burned when the engine and engine
oil are hot.

When removing, prepare a shop cloth to absorb any
engine oil leaks or spills.

Do not allow engine oil to adhere to the drive belts.

Completely wipe off any engine oil that adheres to the engine and the vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter seal mating surface. Oil drain plug : Refer to EM-78, "
CYLINDER BLOCK" .
Oil grade and viscosity : Refer to MA-11, "
Fluids and Lubricants" .
Oil capacity : Refer to MA-11, "
Fluids and Lubricants" .
SMA954C
Tool number : KV10115801 (J-38956)
WBIA0388E