Fuel system INFINITI QX56 2008 Factory Service Manual

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYFL-7
< REMOVAL AND INSTALLATION >
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REMOVAL AND INSTALLATION
FUEL LEVEL SENSOR UNIT, FUEL FI
LTER AND FUEL PUMP ASSEMBLY
Removal and InstallationINFOID:0000000004900805
REMOVAL
WARNING:
Follow the “General Precautions” before working on the fuel system. Refer to FL-4, "
General Precau-
tion" .
1. Remove the fuel filler cap to release the pressure from inside the fuel tank.
2. Check the fuel level on level gauge. If the fuel gauge indicates more than the level as shown (full or almost full), drain the fuel
from the fuel tank until the fuel gauge indicates the level as
shown, or less.
• If the fuel pump does not operate, use the following procedureto drain the fuel to the specified level.
a. Insert a suitable hose of less than 15 mm (0.59 in) diameter into the fuel filler pipe through the fuel filler opening to drain the fuel
from fuel filler pipe.
b. Remove the LH rear wheel and tire. Refer to WT-48, "
Rotation" .
c. Remove the four clips and remove the rear fender protector, front.
1. Inspection hole cover 2. Inspection hole cover O-ring 3. Lock ring
4. Fuel level sensor, fuel filter, and fuel pump assembly 5. Fuel tank
6. Fuel level sensor, fuel filter, and fuel
pump assembly O-ring
LBIA0381E
WBIA0390E
Revision: March 2010 2008 QX56

FL-10
< REMOVAL AND INSTALLATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
12. Remove the lock ring using Tool.
13. Remove the fuel level sensor, fuel filter, and fuel pump assem-
bly. Remove and discard the fuel level sensor, fuel filter, and fuel
pump assembly O-ring.
CAUTION:
• Do not bend the float arm during removal.
• Avoid impacts such as drop ping when handling the com-
ponents.
INSTALLATION
Installation is in the reverse order of removal.
• For installation, use a new fuel level sens or, fuel filter, and fuel pump assembly O-ring.
• Connect the quick connector as follows:
- Check the connection for any damage or foreign materials.
- Align the connector with the pipe, then insert the c onnector straight into the pipe until a click is heard.
- After connecting the quick connector, make sure that the connec-
tion is secure by checking as follows:
- Pull the tube and the connector to make sure they are securely connected.
- Visually inspect the connector to make sure the two retainer tabs are securely connected.
INSPECTION AFTER INSTALLATION
1. Turn the ignition switch ON but do not start engi ne, then check the fuel pipes and hose connections for
leaks while applying fuel pressure to the system.
2. Start the engine and rev it above idle speed, then check t hat there are no fuel leaks at any of the fuel pipe
and hose connections. Tool number : — (J-46536)
LBIA0389E
PBIC1653E
Revision: March 2010
2008 QX56

FL-12
< REMOVAL AND INSTALLATION >
FUEL TANK
REMOVAL
WARNING:
Follow the “General Precautions” before working on the fuel system. Refer to FL-4, "
General Precau-
tion" .
1. Drain the fuel from the fuel tank, if necessary. • Position the vehicle so it is level.
2. Remove the fuel filler cap to release the pressure from inside the fuel tank.
3. Check the fuel level on level gauge. If the fuel gauge indicates more than the level as shown (full or almost full), drain the fuel
from the fuel tank until the fuel gauge indicates the level as
shown, or less.
• If the fuel pump does not operate, use the following procedure
to drain the fuel to the specified level after disconnecting the
fuel filler hose from the fuel filler pipe.
a. Insert a suitable hose of less than 15 mm (0.59 in) diameter into the fuel filler pipe through the fuel filler opening to drain the fuel
from fuel filler pipe.
b. Insert a suitable hose into the fuel tank through the fuel filler hose to drain the fuel from the fuel tank.
• As a guide, the fuel level reaches the fuel gauge position as shown, or less, when approximately 14
liters (3 3/4 US gal, 3 1/8 Imp gal) of fuel are drained from the fuel tank.
4. Remove the LH rear wheel and tire. Refer to WT-48, "
Rotation" .
5. Remove the four clips and remove the rear fender protector, front.
6. Disconnect the fuel filler hose from the fuel filler pipe and dis- connect the vent hose quick connector.
7. Release the fuel pressure from the fuel lines. Refer to EC-494, "
Fuel Pressure Check" .
8. Disconnect the battery negative terminal.
9. Remove the second row seat and the third row LH seat. Refer to SE-54, "
Removal and Installation" (sec-
ond row), SE-62, "
LH Side Seat" (third row).
10. Remove the second and third row rear seat belt buckles mounted on the floor. Refer to SB-7, "
Removal
and Installation of Second Row Seat Belt", SB-9, "Removal and Installation of Third Row Seat Belt".
11. Remove the LH center pillar trim, the LH rear trim panel, and the LH rear side door kick plate and weather
stripping. Refer to INT-14, "
Removal and Installation" .
12. Remove the second row rear center console and base. Refer to IP-21, "
Removal and Installation" .
13. Reposition the floor carpet out of the way to access the inspection hole cover, located under the center LH
rear seat.
13. Fuel filler hose grommet 14. Fuel filler cap 15. Fuel tank shield
16. Clip 17. Fuel filler pipe shield
WBIA0390E
LBIA0386E
Revision: March 2010 2008 QX56

GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector symbols ............................................. ......9
Sample/wiring diagram -example- ...........................10
Description ..............................................................11
ABBREVIATIONS .......................................... ....13
Abbreviation List .................................................. ....13
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
14
Tightening Torque Table .........................................14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................ ....
15
Recommended Chemical Products and Sealants ....15
TERMINOLOGY .................................................16
SAE J1930 Terminology List ............................... ....16
FEATURES OF NEW MODEL .....................20
IDENTIFICATION INFORMATION .....................20
Model Variation ................................................... ....20
Identification Number ..............................................21
Identification Plate ...................................................22
Dimensions .............................................................23
Wheels & Tires .................................................... ....23
PRECAUTION ..............................................24
PRECAUTIONS .................................................24
Description ........................................................... ....24
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
24
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
24
Procedures without Cowl Top Cover .......................25
General Precautions ................................................25
Three Way Catalyst .................................................27
Precaution for Fuel (Unleaded Premium Gasoline
Recommended) .......................................................
27
Multiport Fuel Injection System or Engine Control
System .....................................................................
27
Hoses ......................................................................27
Engine Oils ..............................................................28
Air Conditioning .......................................................29
LIFTING POINT .................................................30
Pantograph Jack ......................................................30
Garage Jack and Safety Stand ................................30
2-Pole Lift ................................................................30
TOW TRUCK TOWING .....................................32
Tow Truck Towing ...................................................32
Vehicle Recovery (Freeing a stuck vehicle) ............33
BASIC INSPECTION ...................................34
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
34
Work Flow ............................................................ ....34
Control Units and Electrical Parts ............................34
How to Check Terminal ...........................................35
Intermittent Incident ............................................. ....38
Circuit Inspection .....................................................41
CONSULT-III CHECKING SYSTEM .................46
Revision: March 2010 2008 QX56

GI-16
< HOW TO USE THIS MANUAL >
TERMINOLOGY
TERMINOLOGY
SAE J1930 Terminology ListINFOID:0000000001539196
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPSCrank angle sensor
Canister *** Canister
Carburetor CARBCarburetor
Charge air cooler CACIntercooler
Closed loop CLClosed loop
Closed throttle position switch CTP switchIdle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP***
Crankshaft position sensor CKPS***
Data link connector DLC***
Data link connector for CONSULT-III DLC for CONSULT-IIIDiagnostic connector for CONSULT-III
Diagnostic test mode DTMDiagnostic mode
Diagnostic test mode selector DTM selectorDiagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM IIMode II
Diagnostic trouble code DTCMalfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory EEPROM
***
Electronic ignition system EI systemIgnition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
Revision: March 2010 2008 QX56

TERMINOLOGYGI-17
< HOW TO USE THIS MANUAL >
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Exhaust gas recirculation control-BPT
valve EGRC-BPT valve
BPT valve
Exhaust gas recirculation control-solenoid
valve EGRC-solenoid valve
EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor EGRT sensorExhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memory FEEPROM
***
Flash erasable programmable read only
memory FEPROM
***
Flexible fuel sensor FFS***
Flexible fuel system FF system***
Fuel pressure regulato r*** Pressure regulator
Fuel pressure regulator control solenoid
valve ***
PRVR control solenoid valve
Fuel trim FT***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulato rIACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valve IACV-AAC valve
Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valve IACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system***
Ignition control IC***
Ignition control module ICM***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold su rface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valveAir-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection control
NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
Revision: March 2010
2008 QX56

GI-18
< HOW TO USE THIS MANUAL >
TERMINOLOGY
Nonvolatile random access memory NVRAM***
On board diagnostic system OBD system Self-diagnosis
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Transmission range switch *** Park/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain cont rol module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control sole-
noid valve PAIRC solenoid valve
AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI***
Simultaneous multiport fuel injection sys-
tem ***
Simultaneous fuel injection
Smoke puff limiter system SPL system ***
Supercharger SC ***
Supercharger bypass SCB ***
System readiness test SRT ***
Thermal vacuum valve TVVThermal vacuum valve
Three way catalyst TWCCatalyst
Three way catalytic converter system TWC system ***
Three way + oxidation catalyst TWC + OCCatalyst
Three way + oxidation catalytic converter
system TWC + OC system
***
Throttle body TB Throttle chamber
SPI body
Throttle body fuel injection system TBI system Fuel injection control
Throttle position TP Throttle position
Throttle position sensor TPS Throttle sensor
Throttle position switch TP switch Throttle switch
Torque converter clutch solenoid valve TCC solenoid valve Lock-up cancel solenoid
Lock-up solenoid
NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
Revision: March 2010
2008 QX56

GI-26
< PRECAUTION >
PRECAUTIONS
• Before starting repairs which do not require battery power:Turn off ignition switch.
Disconnect the negative battery terminal.
• If the battery terminals are disconnected, recorded memory of radio and each control unit is erased.
• To prevent serious burns: Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
• Dispose of drained oil or the solvent used for cleaning parts in an appropriate manner.
• Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray
and possibly a fire.
• Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly.
• Replace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
• Replace inner and outer races of tapered roller bearings and needle bearings as a set.
• Arrange the disassembled parts in accordance with their assembled locations and sequence.
• Do not touch the terminals of electrical com ponents which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
• After disconnecting vacuum or air hoses, atta ch a tag to indicate the proper connection.
• Use only the fluids and lubricants specified in this manual.
• Use approved bonding agent, sealants or their equivalents when required.
• Use hand tools, power tools (disassembly only) and recommended special tools where specified for safe and efficient service repairs.
• When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks.
• Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate covers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic tro uble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
SEF289H
SGI233
PBIC0190E
SGI234
Revision: March 2010 2008 QX56

PRECAUTIONSGI-27
< PRECAUTION >
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system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and TM sections.
Three Way CatalystINFOID:0000000001539210
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
• Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
• When checking for ignition spark or measuring engine compression, make tests quickly and only when nec-
essary.
• Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the
catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
Precaution for Fuel (Unlead ed Premium Gasoline Recommended)INFOID:0000000006211825
INFINITI recommends the use of unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-
Knock Index) number (Research octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87
AKI number (Research octane number 91) can be us ed, but only under the following precautions:
• have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium gas- oline as soon as possible.
• avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the u se of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Usin g leaded gasoline will damage the three way catalyst. Using a fuel
other than that specified could adversely affect the emission cont rol devices and systems, and could
also affect the warranty coverage validity.
Multiport Fuel Inje ction System or Engine Control SystemINFOID:0000000001539213
• Before connecting or disconnecting any harness connector for the
multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
• Before disconnecting pressurized fuel line from fuel pump to injec- tors, be sure to release fuel pressure.
• Be careful not to jar components such as ECM and mass air flow
sensor.
HosesINFOID:0000000001539214
HOSE REMOVAL AND INSTALLATION
• To prevent damage to rubber hose, do not pry off rubber hose withtapered tool or screwdriver.
SGI787
SMA019D
Revision: March 2010 2008 QX56

LAN
CAN COMMUNICATION SYSTEMLAN-45
< FUNCTION DIAGNOSIS > [CAN]
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Engine speed signal
T RRR R R R R R
Engine status signal TR
Fuel consumption monitor signal TR
RT
ICC steering switch signal TR
Malfunction indicator lamp signal T R
Wide open throttle position signal T R
A/T CHECK indicato r lamp signal T R
A/T fluid temperature sensor signal T R
A/T position indicator lamp signal TR RR
A/T self-diagnosis signal R T
Current gear position signal TR R
Input speed signal R TR
Output shaft revolution signal R TR R
P range signal TR R RR
ICC sensor signal T R
Buzzer output signal TR
TR
ICC OD cancel request signal R RT
ICC operation signal R RT
ICC system display signal TR
System setting signal TRT
RTR
A/C switch/indicator signal TR
RT
A/C switch signal RT R
Blower fan motor switch signal RT
Day time running light request signal TR R
Door lock/unlock status signal TR
Door switch signal R R TR R R
Front fog light request signal TR
Front wiper request signal RT R
High beam request signal TR R
Horn chirp signal TR
Ignition switch signal RTR R
Key fob door unlock signal RT
Key fob ID signal RT
Key switch signal RT
Low beam request signal TR
Position light request signal TR R
Rear window defogger switch signal T RR
Sleep wake up signal RT R R
Theft warning horn request signal TR
Signal name/Connecting unit
ECM
TCM
LASER ICC
ADP AV
BCM
HVAC I-KEY M&A
STRG 4WD
ABS
IPDM-E
Revision: March 2010 2008 QX56