wheel torque INFINITI QX56 2008 Factory Owner's Manual

GI-1
GENERAL INFORMATION
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANU AL ......................3
HOW TO USE THIS MANUAL ....................... .....3
Description .......................................................... ......3
Terms ........................................................................3
Units ..........................................................................3
Contents ....................................................................3
Relation between Illustrations and Descriptions .......4
Components ..............................................................4
HOW TO FOLLOW TROUBLE DIAGNOSES .....6
Description ................................................................6
How to Follow Test Groups in Trouble Diagnosis ......6
Key to Symbols Signifying Measurements or Pro-
cedures ............................................................... ......
7
HOW TO READ WIRING DIAGRAMS ................9
Connector symbols ............................................. ......9
Sample/wiring diagram -example- ...........................10
Description ..............................................................11
ABBREVIATIONS .......................................... ....13
Abbreviation List .................................................. ....13
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................
14
Tightening Torque Table .........................................14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................ ....
15
Recommended Chemical Products and Sealants ....15
TERMINOLOGY .................................................16
SAE J1930 Terminology List ............................... ....16
FEATURES OF NEW MODEL .....................20
IDENTIFICATION INFORMATION .....................20
Model Variation ................................................... ....20
Identification Number ..............................................21
Identification Plate ...................................................22
Dimensions .............................................................23
Wheels & Tires .................................................... ....23
PRECAUTION ..............................................24
PRECAUTIONS .................................................24
Description ........................................................... ....24
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
24
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ...................................
24
Procedures without Cowl Top Cover .......................25
General Precautions ................................................25
Three Way Catalyst .................................................27
Precaution for Fuel (Unleaded Premium Gasoline
Recommended) .......................................................
27
Multiport Fuel Injection System or Engine Control
System .....................................................................
27
Hoses ......................................................................27
Engine Oils ..............................................................28
Air Conditioning .......................................................29
LIFTING POINT .................................................30
Pantograph Jack ......................................................30
Garage Jack and Safety Stand ................................30
2-Pole Lift ................................................................30
TOW TRUCK TOWING .....................................32
Tow Truck Towing ...................................................32
Vehicle Recovery (Freeing a stuck vehicle) ............33
BASIC INSPECTION ...................................34
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................
34
Work Flow ............................................................ ....34
Control Units and Electrical Parts ............................34
How to Check Terminal ...........................................35
Intermittent Incident ............................................. ....38
Circuit Inspection .....................................................41
CONSULT-III CHECKING SYSTEM .................46
Revision: March 2010 2008 QX56

CHASSIS AND BODY MAINTENANCEMA-29
< ON-VEHICLE MAINTENANCE >
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7. Start balancer machine. Make sure that inner and outer residual imbalance values are 5 g (0.17 oz) each
or below.
8. If either residual imbalance value exceeds 5 g (0.17 oz), repeat installation procedures.
TIRE ROTATION
• Follow the maintenance schedule for tire rotation service intervals.
Refer to MA-6, "
General Maintenance".
• When installing the wheel, tighten wheel nuts to the specified
torque.
CAUTION:
• When installing wheels, tighte n them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
• Be careful not to tighten wh eel nut at torque exceeding the
criteria for preventing strain of disc rotor.
• Use NISSAN genuine wheel nuts for aluminum wheels.
Tire RotationINFOID:0000000001606189
1. Rotate the tires on each side from front to back as shown.
2. Adjust the tire pressure to specification. Refer to WT-51, "
Tire" .
3. After the tire rotation, retighten the wheel nuts after the vehicle has been driven for 1,000 km (600 miles), and also after a wheel
and tire have been installed such as after repairing a flat tire.
Checking Brake Flui d Level and LeaksINFOID:0000000001606190
• Check the brake fluid level in the reservoir tank. It should be
between the “MAX” and “MIN” li nes on the reservoir tank.
• If the fluid level is extremely low, check the brake system.
• If the brake warning lamp comes on when the fluid is at the correct
level, check the brake fluid level switch and the parking brake
switch.
Wheel balance Dynamic (At flange) Static (At flange)
Maximum allowable un-
balance Refer to WT-46, "
Adjustment".
Wheel nut tightening
torque: 133 N·m (14 kg-m, 98 ft-lb)
SMA829C
Wheel nuts : Refer to
WT-48 .
AMA159
WFIA0173E
Revision: March 2010 2008 QX56

RSU-28
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel AlignmentINFOID:0000000001534650
Ball JointINFOID:0000000001534651
Camber
Degree minute (decimal degree)Minimum
0° 0 ′ (0 °)
Nominal - 0° 30 ′ (-0.5 °)
Maximum - 1° 0′ (-1.0 °)
Cross camber 0° 45 ′ (0.75 °)
To e - i n Distance (A - B)
Minimum
0 mm (0 in)
Nominal 3.3 mm (0.130 in)
Maximum 6.6 mm (0.260 in)
Cross toe 2 mm (0.079 in)
Angle (left, right)
Degree minute (decimal degree) Minimum
0° 0 ′ (0 °)
Nominal 0° 7 ′ (0.11 °)
Maximum 0° 14 ′ (0.22 °)
Cross toe 0° 8 ′ (0.14 °)
SFA234AC
Swinging force (measurement point: cotter pin hole of ball stud) “A” 11.4 - 145.5 N (1.16 - 14.8 kg, 2.56 - 32.7 lb)
Turning torque “B” 0.5 - 6.4 N·m (0.06 - 0.65 kg-m, 5 - 56 in-lb)
Vertical end play “C” 0 mm (0 in)
SFA858A
Revision: March 2010 2008 QX56

PREPARATIONST-5
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000004920093
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST3127 S000
(See J-25765-A)
Preload gauge
1. GG9103000
(J-25765-A)
Torque wrench
2. HT62940000
( — )
Socket adapter
3. HT62900000
( — )
Socket adapter Inspecting of pinion rotating torque and rota-
tional torque for ball joint
HT72520000
(J-25730-A)
Ball joint remover Removing steering outer socket
1. KV48105300-4 and 5295262U10
( — )
Connector A and O-ring
2. KV48105300-3 and 5295262U00
( — )
Eye-bolt and O-ring
3. KV48103500
(J-26357 and J-26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
( — )
Connector B and O-ring
5. KV48105300-2
( — )
Nut Measuring oil pump relief pressure
ST27180001
(J-25726-A)
Steering wheel puller Removing steering wheel
S-NT541
NT146
SGIA0427E
ZZA0819D
Revision: March 2010
2008 QX56

ST-12
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001534684
Use chart below to help you find the cause of the symp tom. If necessary, repair or replace these parts.
×: ApplicableReference page
ST-13ST-13ST-37ST-37ST-37ST-13ST-36ST-37
EM-13, "
Checking Drive Belts
"
—
ST-29ST-31ST-29ST-20ST-23
DLN-182, "
NVH Troubleshooting Chart
"
DLN-206, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
FSU-6, "
NVH Troubleshooting Chart
"
WT-41, "
NVH Troubleshooting Chart
"
WT-41, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
BR-6, "
NVH Troubleshooting Chart
"
Possible cause and suspect-
ed parts
Fluid level
Air in hydraulic system
Outer socket ball joint swinging force
Outer socket ball joint rotating torque
Outer socket ball joint end play
Steering fluid leakage
Steering wheel play
Steering gear rack sliding force
Drive belt looseness
Improper steering wheel
Improper installation or looseness of tilt lock lever
Mounting rubber deterioration
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
PROPELLER SHAFT
FRONT FINAL DRIVE
WHEEL HUB
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
Symptom Noise
× × ××××× × × ××××××× ×
Shake ×××× ××××× ×
Vibration ××××× × ××× ×
Shimmy ××× × ×××× ×
Shudder × × ×××× ×
Revision: March 2010 2008 QX56

TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
173
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
173
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
174
Precaution .............................................................174
Service Notice or Precaution .................................175
PREPARATION ..........................................176
PREPARATION .............................................. .176
Special Service Tool ............................................ ..176
Commercial Service Tool ......................................177
ON-VEHICLE MAINTENANCE ..................178
A/T FLUID ....................................................... .178
Checking the A/T Fluid (ATF) .............................. ..178
Changing the A/T Fluid (ATF) ................................180
A/T FLUID COOLER ........................................182
A/T Fluid Cooler Cleaning ................................... ..182
Inspection ..............................................................184
STALL TEST ....................................................185
Inspection and Judgment .................................... ..185
LINE PRESSURE TEST ..................................187
Inspection and Judgment .................................... ..187
ROAD TEST .....................................................189
Description ........................................................... ..189
Check Before Engine Is Started ............................189
Check At Idle ....................................................... ..189
Cruise Test - Part 1 ...............................................190
Cruise Test - Part 2 ...............................................192
Cruise Test - Part 3 ...............................................193
Vehicle Speed When Shifting Gears .....................193
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
193
A/T POSITION .................................................194
Checking of A/T Position ..................................... ..194
Adjustment of A/T Position ....................................194
ON-VEHICLE REPAIR ...............................195
SHIFT CONTROL SYSTEM ........................... .195
A/T Shift Selector Removal and Installation ..........195
Checking of A/T Position ..................................... ..196
Adjustment of A/T Position ....................................196
AIR BREATHER HOSE ...................................197
Removal and Installation ..................................... ..197
OIL PAN ...........................................................199
Oil Pan ................................................................. .199
CONTROL VALVE WITH TCM ........................201
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
201
REAR OIL SEAL ..............................................213
Rear Oil Seal ........................................................ .213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL ......................................................220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............250
Oil Pump .............................................................. .250
Front Sun Gear, 3rd One-Way Clutch ...................252
Front Carrier, Input Clutch, Rear Internal Gear .....254
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ................................................. .
259
High and Low Reverse Clutch ..............................264
Direct Clutch .........................................................266
ASSEMBLY .................................................... ..269
Assembly (1) ........................................................ .269
Adjustment ............................................................282
Assembly (2) .........................................................284
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
291
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
291
General Specification ........................................... .291
Vehicle Speed at Which Gear Shifting Occurs .....291
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... .
291
Stall Speed ............................................................292
Line Pressure ........................................................292
A/T Fluid Temperature Sensor ..............................292
Input Speed Sensor ..............................................292
Output Speed Sensor ...........................................292
Reverse Brake ......................................................292
Total End Play .......................................................292
Torque Converter ..................................................293
Revision: March 2010 2008 QX56

TM-26
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
When shifting from the lock-up released state to the lock-up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In th is way, when shifting to the lock-up applied state, the
torque converter clutch is temporarily set to the half-clutched state to reduce the shock.
Half-clutched State
• The current output from the TCM to the torque converte r clutch solenoid is varied to gradually increase the
torque converter clutch solenoid pressure.
In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put into
half-clutched status, the torque converter clutch piston operating pressure is increased and the coupling is
completed smoothly.
Slip Lock-up Control
• In the slip region, the torque converter clutch solenoid current is controlled with the TCM to put it into the
half-clutched state. This absorbs the engine tor que fluctuation and lock-up operates from low speed.
This raises the fuel efficiency for 4GR and 5GR at both low speed and when the accelerator has a low
degree of opening.
Engine Brake ControlINFOID:0000000001603996
• The forward one-way clutch transmits the drive force from the engine to the rear wheels. But the reverse drive from the rear wheels is not transmitted to the engine because the one-way clutch is idling.
Therefore, the low coast brake solenoid is operated to prevent the forward one-way clutch from idling and
the engine brake is operated in the same manner as conventionally.
• The operation of the low coast brake solenoid switches the low coast brake switching valve and controls the
coupling and releasing of the low coast brake.
The low coast brake reducing valve contro ls the low coast brake coupling force.
Control ValveINFOID:0000000001603997
FUNCTION OF CONTROL VALVE
SCIA1520E
Name Function
Torque converter regulator valve In order to prevent the pressure supplied to the torque converter from being excessive,
the line pressure is adjusted to the optimum pressure (torque converter operating pres-
sure).
Pressure regu lator valve
Pressure regulator plug
Pressure regu lator sleeve Adjusts the oil discharged from the oil pump to the optimum pressure (line pressure) for
the driving state.
Front brake control valve When the front brake is coupled, adjusts the line pressure to the optimum pressure (front
brake pressure) and supplies it to the front brake. (In 1GR, 2GR, 3GR, and 5GR, adjusts
the clutch pressure.)
Accumulator control valve Adjusts the pressure (accumulator control pressure) acting on the accumulator piston
and low coast reducing valve to the pressure appropriate to the driving state.
Revision: March 2010
2008 QX56

TCM
TM-115
< ECU DIAGNOSIS >
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Even when the electronic circuits are normal, under s pecial conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch “OFF” the ignition switch for 10 seconds, then switch it “ON” again to return to
the normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to the
“diagnostics flow” (Refer to TM-5, "
Work Flow").
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, th is function controls the A/T to mark driving possible.
Output Speed Sensor
• Signals are input from two systems - from output s peed sensor installed on the transmission and from com-
bination meter so normal driving is possible even if t here is a malfunction in one of the systems. And if output
speed sensor has unusual cases, 5GR is prohibited.
Accelerator Pedal Position Sensor
• If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow sys-
tems, the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
• If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow sys-
tems, the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on
input indicating either idle condition or off-idle condition (pre-determined accelerator opening) in order to
make driving possible.
Transmission Range Switch
• In the unlikely event that a malfunction signal enters t he TCM, the position indicator is switched “OFF”, the
starter relay is switched “OFF” (starter starting is disabled), the back-up lamp relay switched “OFF” (back-up
lamp is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay
• The starter relay is switched “OFF”. (Starter starting is disabled.)
Interlock
• If there is an interlock judgment malfunction, the tr ansmission is fixed in 2GR to make driving possible.
NOTE:
When the vehicle is driven fixed in 2GR, a inpu t speed sensor malfunction is displayed, but this is
not a input speed sensor malfunction.
• When the interlock is detected at the 3GR or more, it is locked at the 2GR.
1st Engine Braking
• When there is an 1st engine brake judgment malfunction, the low coast brake solenoid is switched “OFF” to
avoid the engine brake operation.
Line Pressure Solenoid
• The solenoid is switched “OFF” and the line pressure is set to the maximum hydraulic pressure to make driv- ing possible.
Torque Converter Clutch Solenoid
• The solenoid is switched “OFF” to release the lock-up.
Low Coast Brake Solenoid
• When a (electrical or functional) malfunction occurs, in order to make driving possible, the engine brake is
not applied in 1GR and 2GR.
Input Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4th gear to make driving possible.
Direct Clutch Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid either “ON” or “OFF”, the transmission is
held in 4GR to make driving possible.
Front Brake Solenoid
• If a (electrical or functional) malfunction occurs with the solenoid “ON”, in order to make driving possible, the
A/T is held in 5GR; if the solenoid is OFF, 4GR.
Revision: March 2010 2008 QX56

WHEEL AND TIRE ASSEMBLYWT-47
< ON-VEHICLE REPAIR >
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3. Install balance weight in the position shown. CAUTION:
• Do not install the inner bala nce weight before installing
the outer balance weight.
• Before installing the balance weight, be sure to clean the mating surface of the road wheel.
• When installing balance weight (1) to road wheel, set it into the grooved area (A) on the inner wall of the road wheel as shown
so that the balance weight cent er (B) is aligned with the bal-
ancer machine indication position (angle) (C).
CAUTION:
• Always use genuine NISSAN adhesive balance weights.
• Balance weights are non-re usable; always replace with
new ones.
• Do not install more than th ree sheets of balance weight.
4. If calculated balance weight value exceeds 50 g (1.76 oz), install two balance weight sheets in line with each other as shown.
CAUTION:
Do not install one balance weight sheet on top another.
5. Start balancer machine again.
6. Install balance weight on inner side of road wheel in the bal- ancer machine indication position (angle).
CAUTION:
Do not install more than two balance weights.
7. Start balancer machine. Make sure that inner and outer residual imbalance values are 5 g (0.17 oz) each or below.
8. If either residual imbalance value exceeds 5 g (0.17 oz), repeat installation procedures.
TIRE ROTATION
• Follow the maintenance schedule for tire rotation service intervals.
Refer to MA-6, "
General Maintenance".
• When installing the wheel, tighten wheel nuts to the specified torque.
CAUTION:
• When installing wheels, tighte n them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
• Be careful not to tighten wh eel nut at torque exceeding the
criteria for preventing strain of disc rotor.
• Use NISSAN genuine wheel nuts for aluminum wheels.
JPEIC0040ZZ
Wheel balance Dynamic (At flange) Static (At flange)
Maximum allowable un-
balance Refer to WT-46, "
Adjustment".
PEIA0033E
Wheel nut tightening
torque: 133 N·m (14 kg-m, 98 ft-lb)
SMA829C
Revision: March 2010
2008 QX56

WT-48
< ON-VEHICLE REPAIR >
WHEEL AND TIRE ASSEMBLY
Rotation
INFOID:0000000001534678
NOTE:
Follow the maintenance schedule for tire rotation service intervals. Refer to MA-29, "
Tire Rotation" .
1. Rotate the tires on each side from front to back as shown. Do not include the spare tire when rotating the tires.
CAUTION:
When installing wheel s, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
2. Adjust the tire pressure to specification. Refer to WT-51, "
Tire" .
3. After the tire rotation, retighten the wheel nuts after the vehicle has been driven for 1,000 km (600 miles), and also after every
wheel and tire have been installed such as after repairing a flat tire. Wheel nut torque : 133 N·m (14 kg-m, 98 ft-lb)
SMA829C
Revision: March 2010
2008 QX56