engine INFINITI QX56 2008 Factory Service Manual

STEERING WHEELST-15
< ON-VEHICLE REPAIR >
C
DE
F
H I
J
K L
M A
B
ST
N
O P
ON-VEHICLE REPAIR
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000004920096
CHECKING CONDITION OF INSTALLATION
• Check installation condition of steering gear assembly, front suspension, axle and steering column.
• Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
• Check if the nuts for steering gear assembly are loose. Refer to ST-23, "
Removal and Installation".
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steer ing wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
• Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
7, "Front Wheel Alignment".
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remo ve steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositi oning the steering wheel two teeth or less on steering
stem, loosen tie-rod lock nuts of steering outer socket s, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60 ° – 80 °C (140 ° – 176 °F).
4. Tires need to be inflated to specified pressure. Refer to WT-51, "
Tire".
5. Check steering wheel turning force using Tool when steering wheel has been turned 360 ° from the neutral position.
End play of the axial direction
for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Tool number — (J-44372)
Steering wheel turning force : 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E
Revision: March 2010 2008 QX56

POWER STEERING OIL PUMPST-17
< ON-VEHICLE REPAIR >
C
DE
F
H I
J
K L
M A
B
ST
N
O P
POWER STEERING OIL PUMP
On-Vehicle Inspection and ServiceINFOID:0000000004920097
CHECKING RELIEF OIL PRESSURE
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect Tool between oil pump discharge connector and high pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 ° – 80 °C (122° – 176°F).
CAUTION:
• Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
• Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. • If relief oil pressure is outside the specification, repair or replace oil pump. Refer to ST-35, "
Disassembly
and Assembly" .
5. After inspection, disconnect oil pressure gauge and oil pressure gauge adapter from hydraulic circuit, con-
nect oil pump discharge connector and high pressure hose. Add fluid and bleed air from hydraulic circuit
thoroughly. Refer to ST-13, "
Air Bleeding Hydraulic System" .
Tool number:
Pressure gauge and shut-off valve KV48103500
(J26357 and J26357-10)
Oil pump side Connector A and O-
ring
KV48105300-4 and 5295262U10
(—)
Eye-bolt and O-ring KV48105300-3 and 5295262U00
(—)
High pressure
piping side Connector B and O-
ring
KV48105300-1 and 5295262U00
(—)
Nut KV48105300-2
( — )
SGIA0570E
Relief oil pressure
: 9.0 – 9.8 mPa (91.77 – 99.93 kg/cm2 , 1305.34 – 1421.37 psi)
Revision: March 2010 2008 QX56

ST-26
< REMOVAL AND INSTALLATION >
POWER STEERING OIL PUMP
POWER STEERING OIL PUMP
Removal and InstallationINFOID:0000000004920102
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove engine room cover. Refer to EM-24, "
Removal and Installation".
3. Remove air duct assembly. Refer to EM-25, "
Removal and Installation".
4. Remove power steering reservoir tank.
5. Remove serpentine drive belt belt from auto tensioner and power steering pump. Refer to EM-13,
"Removal and Installation".
6. Disconnect pressure sensor electrical connector.
7. Remove high pressure and low pressure piping from power steering oil pump. Refer to ST-27
.
8. Remove bolts, then remove power steering pump.
INSTALLATION
Installation is in the reverse order of removal. Refer to ST-27 for tightening torque.
• After installation, bleed air. Refer to ST-13, "
Air Bleeding Hydraulic System".
NOTE:
Belt tension is automatic and requires no adjustment.
Revision: March 2010 2008 QX56

STR-1
ENGINE
C
DE
F
G H
I
J
K L
M
SECTION STR
A
STR
N
O P
CONTENTS
STARTING SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Power Generation Variable Voltage
Control System ..........................................................
3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
BASIC INSPECTION ....................................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
FUNCTION DIAGNOSIS ...............................8
STARTING SYSTEM ...................................... .....8
System Diagram .................................................. ......8
System Description ...................................................8
Component Parts Location ........................................8
Component Description ............................................9
COMPONENT DIAGNOSIS .........................10
B TERMINAL CIRCUIT .....................................10
Description ........................................................... ....10
Diagnosis Procedure ...............................................10
S CONNECTOR CIRCUIT .................................11
Description ...............................................................11
Diagnosis Procedure ...............................................11
STARTING SYSTEM .........................................12
Wiring Diagram .................................................... ....12
SYMPTOM DIAGNOSIS ..............................16
STARTING SYSTEM .........................................16
Symptom Table ................................................... ....16
ON-VEHICLE REPAIR .................................17
STARTER MOTOR ...........................................17
Removal and Installation ..................................... ....17
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
18
STARTER MOTOR ...........................................18
Starter .................................................................. ....18
Revision: March 2010 2008 QX56

STR-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000004857581
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000004857584
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: March 2010 2008 QX56

PRECAUTIONSSTR-3
< PRECAUTION >
C
DE
F
G H
I
J
K L
M A
STR
NP
O
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Power Generation Variable Voltage Control SystemINFOID:0000000001538874
CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge m ay occur. Do not connect an electrical component
or ground wire directly to the battery terminal.
Revision: March 2010 2008 QX56

STR-6
< BASIC INSPECTION >
DIAGNOSIS AND REPAIR WORKFLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and alternator test segments must be
done as a set from start to finish.
1.DIAGNOSIS WITH STARTING/CHARGING SYSTEM TESTER
Perform the starting system test with Starting/Charging System Tester (J-44373). For details and operating
instructions, refer to Technical Service Bulletin.
Te s t r e s u l t
CRANKING VOLTAGE NORMAL>>GO TO 2
CRANKING VOLTAGE LOW>>GO TO 5
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
hours.) Perform battery test again. Refer to Technical Service Bulletin.
REPLACE BATTERY>>Before replacing battery, clean t he battery cable clamps and battery posts. Perform
battery test again. Refer to Technical Service Bulletin. If second test result is “REPLACE BAT-
TERY”, then do so. Perform battery test again to confirm repair.
2.CRANKING CHECK
Check that the starter motor operates properly.
Does the engine crank normally?
YES >> GO TO 3
NO >> GO TO 4
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES >> Starter motor is OK. Inspection end.
NO >> Perform further diagnosis of engine mechanical or engine control system. Refer to EM and EC sections. Once resolved, perform battery test again.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO >> GO TO 7
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specification.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
Is the voltage less than the specified value?
YES >> GO TO 7
NO >> GO TO 6
6.STARTER OPERATION
Check the starter operation.
Does the starter motor turn smoothly?
YES >> Starter motor is OK. Inspection end.
NO >> GO TO 7
7.“B” TERMINAL CIRCUIT INSPECTION
Check “B” terminal circuit. Refer to STR-10, "
Diagnosis Procedure".
Is
“B” terminal circuit normal?
Engine coolant temperature [ °C ( °F)] Voltage [V]
− 30 to − 20 (−22 to − 4) 8.6
− 19 to −10 ( −2 to 14) 9.1
− 9 to 0 (16 to 32) 9.5
More than 1 (More than 34) 9.9
Revision: March 2010 2008 QX56

DIAGNOSIS AND REPAIR WORKFLOWSTR-7
< BASIC INSPECTION >
C
DE
F
G H
I
J
K L
M A
STR
NP
O
YES >> GO TO 8
NO >> Repair as needed.
8.“S” CONNECTOR CIRCUIT INSPECTION
Check “S” connector circuit. Refer to STR-11, "
Diagnosis Procedure".
Is
“S” connector circuit normal?
YES >> GO TO 9
NO >> Repair as needed.
9.ENGINE ROTATION STATUS
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES >> Replace starter motor.
NO >> Perform further diagnosis of engine mechanical or powertrain mechanism. Refer to EM or TM
sections. Once resolved, perform battery test again. Refer to Technical Service Bulletin.
Revision: March 2010 2008 QX56

STARTING SYSTEMSTR-9
< FUNCTION DIAGNOSIS >
C
DE
F
G H
I
J
K L
M A
STR
NP
O
Component DescriptionINFOID:0000000001696227
Component part
Description
TCM TCM supplies power to the starter relay inside the IPDM E/R
when the selector lever is shifted to the P or N position.
BCM BCM sends a starter request signal to the CPU of the IPDM E/R
over the CAN communication lines.
IPDM E/R CPU inside IPDM E/R operates the starter relay at the request of
the BCM over the CAN communication lines.
Starter motor The starter motor plunger closes and the motor is supplied with
battery power, which in turn cranks the engine, when the “S” ter-
minal is supplied with electric power.
Revision: March 2010
2008 QX56

STR-10
< COMPONENT DIAGNOSIS >
B TERMINAL CIRCUIT
COMPONENT DIAGNOSIS
B TERMINAL CIRCUIT
DescriptionINFOID:0000000001696228
Terminal "2" (B) is constantly supplied with battery power.
Diagnosis ProcedureINFOID:0000000001696229
CAUTION:
Perform diagnosis under the condition that the engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is depleted.
1.CHECK TERMINAL 2 POWER SUPPLY VOLTAGE
1. Turn ignition switch OFF.
2. Make sure that starter motor connector F27 terminal 2 connection is clean and tight.
3. Check voltage between starter motor connector F27 terminal 2
and ground.
Is there battery voltage present?
YES >> GO TO 2
NO >> Check harness between battery and starter motor for open circuit.
2.CHECK BATTERY CABLE (VOLTAGE DROP TEST)
1. Shift the transmission into park or neutral.
2. Check voltage between battery positive terminal and starter motor connector F27 terminal 2 while cranking the engine.
Is the voltage drop less than 0.2V?
YES >> GO TO 3
NO >> Check harness between the battery and the starter motor for high resistance.
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
Check voltage between starter motor case and battery negative ter-
minal while cranking the engine.
Is the voltage drop less than 0.2V?
YES >> Terminal 2 circuit is OK. Further inspection necessary. Refer to STR-5, "
Work Flow".
NO >> Check the starter motor case to engine mounting for
high resistance.
(+) (-) Voltage
Connector Terminal
F27 2 Ground Battery voltage
AWBIA0122GB
(-) (+) Condition Voltage
Connector Terminal
F27 2 Battery (+)
terminal While cranking the
engine Less than 0.2V
AWBIA0123GB
(+)
(-)Condition Voltage
Starter motor case Battery (-) terminal While cranking the
engine Less than 0.2V
AWBIA0124GB
Revision: March 2010
2008 QX56