fuel INFINITI QX56 2009 Factory Service Manual

P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
EC-193
< COMPONENT DIAGNOSIS > [VK56DE]
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OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
 Fuel pump and circuit (Refer to EC-395, "Diagnosis Procedure"
.)
 Fuel pressure regulator (Refer to EC-487, "Fuel Pressure Check"
.)
 Fuel lines
 Fuel filter for clogging
>> Repair or replace.
12.CHECK IGNITION TIMING
Check the following items. Refer to EC-13, "Basic Inspection"
.
OK or NG
OK >> GO TO 13.
NG >> Follow the EC-13, "Basic Inspection"
.
13.CHECK A/F SENSOR 1 INPUT SIGNAL
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between the following terminals. Refer to Wiring Diagram.
5. Check harness continuity between the following terminals and ground. Refer to Wiring Diagram.
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
A/F sensor 1 terminal ECM terminal
Bank 1 135
256
Bank 2 116
275
Continuity should exist.
Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal 135116
256275
BBIA0376E
Revision: December 20092009 QX56

EC-194
< COMPONENT DIAGNOSIS >[VK56DE]
P0300, P0301, P0302, P
0303, P0304, P0305, P0306, P0307, P0308 MISFIRE
6. Also check harness for short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK A/F SENSOR 1 HEATER
Refer to EC-96, "Component Inspection"
.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
15.REPLACE AIR FUEL RATIO (A/F) SENSOR 1
Replace malfunctioning air fuel ratio (A/F) sensor 1.
CAUTION:
 Discard any air fuel ratio (A/F) sensor which has b een dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
 Before installing new ai r fuel ratio (A/F) sensor, clean exhaust system threads (using Oxygen Sensor
Thread Cleaner tool J-43897-18 or J-43897-12) and approved anti-seize lubricant.
>> INSPECTION END
16.CHECK MASS AIR FLOW SENSOR
With CONSULT-III
Check mass air flow sensor signal in “DATA MONITOR” mode with CONSULT-III.
With GST
Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK >> GO TO 17.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
ground. Refer to EC-103
.
17.CHECK SYMPTOM MATRIX CHART
Check items on the rough idle symptom in EC-475, "Symptom Matrix Chart"
.
OK or NG
OK >> GO TO 18.
NG >> Repair or replace.
18.ERASE THE 1ST TRIP DTC
Some tests may cause a 1st trip DTC to be set.
Erase the 1st trip DTC from the ECM memo ry after performing the tests. Refer to EC-456, "DTC Index"
.
>> GO TO 19.
19.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "How to Check Terminal"
and GI-38, "Intermittent Incident".
>> INSPECTION END
Continuity should not exist.
3.0 - 9.0 g·m/sec: at idling
9.0 - 28.0 g·m/sec: at 2,500 rpm
3.0 - 9.0 g·m/sec: at idling
9.0 - 28.0 g·m/sec: at 2,500 rpm
Revision: December 20092009 QX56

EC-206
< COMPONENT DIAGNOSIS >[VK56DE]
P0420, P0430 THREE
WAY CATALYST FUNCTION
P0420, P0430 THREE WAY CATALYST FUNCTION
On Board Diagnosis LogicINFOID:0000000003771472
The ECM monitors the switching frequency ratio of air fuel sensor
(A/F) sensor 1 and heat ed oxygen sensor 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decr eases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of air fuel ratio (A/F) sensor 1 and heated
oxygen sensor 2 approaches a specif ied limit value, the three way
catalyst (manifold) malfunction is diagnosed.
DTC Confirmation ProcedureINFOID:0000000003771473
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
WITH CONSULT-III
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C (158 °F).
If not, warm up engine and go to next step when “C OOLAN TEMP/S” indication reaches to 70°C (158 °F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “S RT WORK SUPPORT” mode with CONSULT-III.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until “INCMP” of “CATALYST” changes to “CMPLT” (It
will take approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70 °C (158 °F) and then retest from step 1.
12. Select “SELF-DIAG RESULTS” mode with CONSULT-III.
PBIB2055E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420
(Bank 1) Catalyst system efficien-
cy below threshold  Three way catalyst (manifold) does not oper-
ate properly.
 Three way catalyst (manifold) does not have enough oxygen storage capacity.  Three way catalyst (manifold)
 Exhaust tube
 Intake air leaks
 Fuel injector
 Fuel injector leaks
 Spark plug
 Improper ignition timing
P0430
0430
(Bank 2)
Revision: December 20092009 QX56

EC-208
< COMPONENT DIAGNOSIS >[VK56DE]
P0420, P0430 THREE
WAY CATALYST FUNCTION
Check the following items. Refer to EC-13, "Basic Inspection".
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-13, "Basic Inspection"
.
5.CHECK FUEL INJECTOR
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42, 44, 63 and ground with CONSULT-III or tester.
Refer to Wiring Diagram for fuel injector, EC-432, "Wiring Dia-
gram - ENGINE CONTROL SYSTEM -".
OK or NG
OK >> GO TO 6.
NG >> Perform EC-404, "Diagnosis Procedure"
.
6.CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT-III to releas e fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
 Do not approach to the spar k plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the el ectrical discharge voltage
becomes 20kV or more.
 It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
Items Specifications
Target idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
Battery voltage should exist.
PBIB1527E
Spark should be generated.
BBIA0380E
PBIB2325E
Revision: December 20092009 QX56

P0420, P0430 THREE WAY CATALYST FUNCTIONEC-209
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OK >> GO TO 10.
NG >> GO TO 7.
7.CHECK FUNCTION OF
IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whet her spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-404, "Diagnosis Procedure"
.
8.CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace malfunctioning spark plug(s) with standard type one(s). For spark plug type, refer to EM-16, "Removal
and Installation".
NG >> 1. Repair or clean spark plug. 2. GO TO 9.
9.CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about three seconds, and recheck whether spark is generated between the spark plug and the grounded portion.
OK or NG
OK >> INSPECTION END
NG >> Replace malfunctioning spark plug(s) with standard type one(s). For spark plug type, refer to EM-
16, "Removal and Installation".
10.CHECK FUEL INJECTOR
1. Turn ignition switch OFF.
2. Remove fuel injector assembly. Refer to EM-40, "Removal and Installation"
.
Keep fuel hose and all fuel injectors connected to fuel injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect all fuel injector harness connectors disconnected.
5. Turn ignition switch ON. Make sure fuel does not drip from fuel injector.
OK or NG
OK (Does not drip.)>>GO TO 11.
NG (Drips.)>>Replace the fuel injector(s) from which fuel is dripping.
11 .CHECK INTERMITTENT INCIDENT
Refer to GI-35, "How to Check Terminal"
and GI-38, "Intermittent Incident".
Trouble is fixed.>> INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly. Spark should be generated.
SEF156I
Spark should be generated.
Revision: December 20092009 QX56

P0441 EVAP CONTROL SYSTEMEC-211
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TESTING CONDITION:
Always perform test at a temperature of 5
°C (41 °F) or more.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYS TEM” in “DTC WORK SUPPORT” mode with CON-
SULT-III.
5. Touch “START”. If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING ” will be displayed on the CONSULT-III screen. Maintain
the conditions continuously until “TES TING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “S ELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
211, "Diagnosis Procedure".
Overall Function CheckINFOID:0000000003771479
Use this procedure to check the overall monitoring func tion of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM te rminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1 minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
9. If NG, go to EC-211, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771480
1.CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 12.0 msec
COOLAN TEMP/S 0 - 119 °C (32 - 246 °F)
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB1109E
Revision: December 20092009 QX56

P0442 EVAP CONTROL SYSTEMEC-215
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P0442 EVAP CONTROL SYSTEM
On Board Diagnosis LogicINFOID:0000000003771481
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for l
eaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following “Vacuum test” conditions.
The EVAP canister vent control valve is closed to s hut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
CAUTION:
 Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
MIL may come on.
 If the fuel filler cap is not tigh tened properly, the MIL may come on.
 Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureINFOID:0000000003771482
NOTE:
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0442
0442 EVAP control system
small leak detected
(negative pressure) EVAP control system has a leak, EVAP
control system does not operate prop-
erly.  Incorrect fuel tank vacuum relief valve
 Incorrect fuel filler cap used
 Fuel filler cap remains open or fails to close.
 Foreign matter caught in fuel filler cap.
 Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
 Foreign matter caught in EVAP canister vent con- trol valve.
 EVAP canister or fuel tank leaks
 EVAP purge line (pipe and rubber tube) leaks
 EVAP purge line rubber tube bent
 Loose or disconnected rubber tube
 EVAP canister vent control valve and the circuit
 EVAP canister purge volume control solenoid valve and the circuit
 Fuel tank temperature sensor
 O-ring of EVAP canister vent control valve is missing or damaged
 EVAP canister is saturated with water
 EVAP control system pressure sensor
 Fuel level sensor and the circuit
 Refueling EVAP vapor cut valve
 ORVR system leaks
PBIB1026E
Revision: December 20092009 QX56

EC-216
< COMPONENT DIAGNOSIS >[VK56DE]
P0442 EVAP CONTROL SYSTEM
 If DTC Confirmation Procedure has been previously
conducted, always perform the following before con-
ducting the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
 Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
 Always perform test at a temperature of 0 to 30 °C (32 to 86 °F).
WITH CONSULT-III
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
4. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70 °C (32 - 158 °F)
INT/A TEMP SE: 0 - 30 °C (32 - 86 °F)
5. Select “EVP SML LEAK P0442/P1442” of “EVAPO RATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within t he range displayed on the CONSULT-III screen, go to
EC-13, "Basic Inspection"
.
6. Make sure that “OK” is displayed. If “NG” is displayed, refer to EC-216, "Diagnosis Procedure"
.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
WITH GST
NOTE:
Be sure to read the explanation of EC-456, "DTC Index"
before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-456, "DTC Index"
.
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
- If P0442 is displayed on the screen, go to EC-216, "Diagnosis Procedure"
.
- If P0441 is displayed on the screen, go to EC-211, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771483
1.CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2.CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened proper ly by rotating the cap clockwise.
SEF915U
Revision: December 20092009 QX56

P0442 EVAP CONTROL SYSTEMEC-217
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OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-264, "Component Inspection"
.
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5.INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter (commer-
cial service tool) and pressure pump to EVAP service port securely.
NOTE:
Improper installation of the EV AP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6.CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP li ne until the pressure indicator reaches the middle of
the bar graph.
CAUTION:
 Never use compressed air or a high pressure pump.
 Do not exceed 4.12 kPa (0.042 kg/cm
2 , 0.6 psi) of pressure in the system.
BBIA0366E
SEF916U
Revision: December 20092009 QX56

EC-220
< COMPONENT DIAGNOSIS >[VK56DE]
P0442 EVAP CONTROL SYSTEM
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
15.CHECK EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
Refer to EC-229, "Component Inspection"
.
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16.CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-181, "Component Inspection"
.
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17.CHECK EVAP CONTROL SYS TEM PRESSURE SENSOR
Refer to EC-239, "Component Inspection"
.
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18.CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-37, "Description"
.
OK or NG
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19.CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 20.
20.CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-409
.
OK or NG
OK >> GO TO 21.
NG >> Repair or replace hoses and tubes.
21.CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and f uel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hose, tube or filler neck tube.
22.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-411, "Component Inspection"
.
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23.CHECK FUEL LEVEL SENSOR
Refer to MWI-34, "Component Inspection"
.
OK or NG
OK >> GO TO 24.
Revision: December 20092009 QX56