200 INFINITI QX56 2009 Factory Service Manual

STARTING SYSTEMSTR-15
< COMPONENT DIAGNOSIS >
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AABIA0058GB
Revision: December 20092009 QX56

STR-16
< COMPONENT DIAGNOSIS >
STARTING SYSTEM
AABIA0059GB
Revision: December 20092009 QX56

STARTING SYSTEMSTR-17
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
STARTING SYSTEM
Symptom TableINFOID:0000000003771797
Symptom
Reference
No normal cranking Refer to STR-5, "
Work Flow".
Starter motor does not rotate
Revision: December 20092009 QX56

STR-18
< ON-VEHICLE REPAIR >
STARTER MOTOR
ON-VEHICLE REPAIR
STARTER MOTOR
Removal and InstallationINFOID:0000000003771798
REMOVAL
1. Remove the intake manifold. Refer to EM-26, "Removal and Installation".
2. Remove/disconnect the starter harness connectors.
3. Remove the two starter bolts, using power tools.
4. Remove the starter.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Tighten terminal nut carefully.
WKIA1388E
Terminal nut : 10.8 N·m (1.1 kg-m, 8 ft-lb)
Revision: December 20092009 QX56

STARTER MOTORSTR-19
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
STARTER MOTOR
StarterINFOID:0000000003771799
Application
All models
Manufacturer Mitsubishi
Model number M002T85571ZCKD
Ty p e Reduction gear type
System voltage 12V
No-load Terminal voltage
11V
Current Less than 145A
Revolution More than 3,300 rpm
Minimum diameter of commutator 31.4 mm (1.236 in)
Minimum length of brush 11.0 mm (0.433 in)
Brush spring tension 26.7-36.1 N (2.72 - 3.68 kg, 5.93 - 8.02 lb)
Clearance between pinion front edge and
pinion stopper 0.5 - 2.0 mm (0.020 - 0.079 in)
Revision: December 20092009 QX56

TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
BASIC INSPECTION ....... .............................5
DIAGNOSIS AND REPAIR WORKFLOW ..... .....5
Work Flow ........................................................... ......5
Diagnostic Work Sheet ..............................................6
FUNCTION DIAGNOSIS ...............................8
A/T CONTROL SYSTEM ................................ .....8
Cross-Sectional View (2WD models) .................. ......8
Cross-Sectional View (4WD models) ........................9
Shift Mechanism ........................................................9
TCM Function ..........................................................20
CAN Communication ...............................................21
Input/Output Signal of TCM .....................................22
Line Pressure Control .............................................22
Shift Control ............................................................24
Lock-up Control .......................................................25
Engine Brake Control ..............................................26
Control Valve ...........................................................26
Component Parts Location ......................................28
A/T SHIFT LOCK SYSTEM ............................ ....29
System Description ............................................. ....29
Component Parts Location ......................................29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......30
Introduction ......................................................... ....30
OBD-II Function for A/T System ..............................30
One or Two Trip Detection Logic of OBD-II ............30
OBD-II Diagnostic Trouble Code (DTC) ..................30
Malfunction Indicator Lamp (MIL) ............................31
DIAGNOSIS SYSTEM (TCM) .............................32
CONSULT-III Function (TRANSMISSION) ......... ....32
Diagnosis Procedure without CONSULT-III ............37
COMPONENT DIAGNOSIS .........................39
U1000 CAN COMM CIRCUIT ......................... ....39
Description .......................................................... ....39
On Board Diagnosis Logic ......................................39
Possible Cause .................................................... ....39
DTC Confirmation Procedure ..................................39
Diagnosis Procedure ...............................................39
P0615 STARTER RELAY .................................40
Description ...............................................................40
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
40
On Board Diagnosis Logic .......................................40
Possible Cause ........................................................40
DTC Confirmation Procedure ..................................40
Diagnosis Procedure ...............................................40
P0700 TRANSMISSION CONTROL .................43
Description ...............................................................43
On Board Diagnosis Logic .......................................43
Possible Cause ........................................................43
DTC Confirmation Procedure ..................................43
Diagnosis Procedure ...............................................43
P0705 TRANSMISSION RANGE SWITCH A ...44
Description ...............................................................44
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
44
On Board Diagnosis Logic .......................................44
Possible Cause ........................................................44
DTC Confirmation Procedure ..................................44
Diagnosis Procedure ...............................................44
P0717 INPUT SPEED SENSOR A ....................47
Description ...............................................................47
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
47
On Board Diagnosis Logic .......................................47
Possible Cause ........................................................47
DTC Confirmation Procedure ..................................47
Diagnosis Procedure ...............................................47
P0720 OUTPUT SPEED SENSOR ...................49
Description ...............................................................49
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
49
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TM-2
On Board Diagnosis Logic ......................................49
Possible Cause .......................................................49
DTC Confirmation Procedure .................................49
Diagnosis Procedure ..............................................50
P0725 ENGINE SPEED .....................................52
Description ........................................................... ...52
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
52
On Board Diagnosis Logic ......................................52
Possible Cause .......................................................52
DTC Confirmation Procedure .................................52
Diagnosis Procedure ..............................................52
P0731 1GR INCORRECT RATIO ......................54
Description ........................................................... ...54
On Board Diagnosis Logic ......................................54
Possible Cause .......................................................54
DTC Confirmation Procedure .................................54
Diagnosis Procedure ..............................................55
P0732 2GR INCORRECT RATIO ......................56
Description ........................................................... ...56
On Board Diagnosis Logic ......................................56
Possible Cause .......................................................56
DTC Confirmation Procedure .................................56
Diagnosis Procedure ..............................................57
P0733 3GR INCORRECT RATIO ......................58
Description ........................................................... ...58
On Board Diagnosis Logic ......................................58
Possible Cause .......................................................58
DTC Confirmation Procedure .................................58
Diagnosis Procedure ..............................................59
P0734 4GR INCORRECT RATIO ......................60
Description ........................................................... ...60
On Board Diagnosis Logic ......................................60
Possible Cause .......................................................60
DTC Confirmation Procedure .................................60
Diagnosis Procedure ..............................................61
P0735 5GR INCORRECT RATIO ......................62
Description ........................................................... ...62
On Board Diagnosis Logic ......................................62
Possible Cause .......................................................62
DTC Confirmation Procedure .................................62
Diagnosis Procedure ..............................................63
P0740 TORQUE CONVERTER .........................64
Description ........................................................... ...64
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
64
On Board Diagnosis Logic ......................................64
Possible Cause .......................................................64
DTC Confirmation Procedure .................................64
Diagnosis Procedure ..............................................64
P0744 TORQUE CONVERTER .........................66
Description ........................................................... ...66
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
66
On Board Diagnosis Logic ......................................66
Possible Cause .......................................................66
DTC Confirmation Procedure ..................................66
Diagnosis Procedure ...............................................67
P0745 PRESSURE CONTROL SOLENOID A ...68
Description ........................................................... ...68
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
68
On Board Diagnosis Logic ......................................68
Possible Cause .......................................................68
DTC Confirmation Procedure ..................................68
Diagnosis Procedure ...............................................68
P1705 TP SENSOR ...........................................70
Description ........................................................... ...70
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
70
On Board Diagnosis Logic ......................................70
Possible Cause .......................................................70
DTC Confirmation Procedure ..................................70
Diagnosis Procedure ...............................................70
P1710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR .................................................
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Description ........................................................... ...72
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
72
On Board Diagnosis Logic ......................................72
Possible Cause .......................................................72
DTC Confirmation Procedure ..................................72
Diagnosis Procedure ...............................................72
Component Inspection ............................................73
P1721 VEHICLE SPEED SIGNAL ....................74
Description ........................................................... ...74
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
74
On Board Diagnosis Logic ......................................74
Possible Cause .......................................................74
DTC Confirmation Procedure ..................................74
Diagnosis Procedure ...............................................74
P1730 INTERLOCK ...........................................76
Description ........................................................... ...76
On Board Diagnosis Logic ......................................76
Possible Cause .......................................................76
DTC Confirmation Procedure ..................................76
Judgement of Interlock ............................................76
Diagnosis Procedure ...............................................76
P1731 1ST ENGINE BRAKING .........................78
Description ........................................................... ...78
CONSULT-III Reference Value in Data Monitor
Mode .......................................................................
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On Board Diagnosis Logic ......................................78
Possible Cause .......................................................78
DTC Confirmation Procedure ..................................78
Revision: December 20092009 QX56

TM-3
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Diagnosis Procedure ...........................................
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P1752 INPUT CLUTCH SOLENOID ..................80
Description .......................................................... ....80
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
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On Board Diagnosis Logic ......................................80
Possible Cause .......................................................80
DTC Confirmation Procedure ..................................80
Diagnosis Procedure ...............................................80
P1757 FRONT BRAKE SOLENOID ...................82
Description .......................................................... ....82
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
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On Board Diagnosis Logic ......................................82
Possible Cause .......................................................82
DTC Confirmation Procedure ..................................82
Diagnosis Procedure ...............................................82
P1762 DIRECT CLUTCH SOLENOID ................84
Description .......................................................... ....84
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
84
On Board Diagnosis Logic ......................................84
Possible Cause .......................................................84
DTC Confirmation Procedure ..................................84
Diagnosis Procedure ...............................................84
P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID .........................................................
86
Description .......................................................... ....86
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
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On Board Diagnosis Logic ......................................86
Possible Cause .......................................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
P1772 LOW COAST BRAKE SOLENOID .........88
Description .......................................................... ....88
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
88
On Board Diagnosis Logic ......................................88
Possible Cause .......................................................88
DTC Confirmation Procedure ..................................88
Diagnosis Procedure ...............................................88
P1774 LOW COAST BRAKE SOLENOID .........90
Description .......................................................... ....90
CONSULT-III Reference Value in Data Monitor
Mode ................................................................... ....
90
On Board Diagnosis Logic ......................................90
Possible Cause .......................................................90
DTC Confirmation Procedure ..................................90
Diagnosis Procedure ...............................................90
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ....................................................................
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Diagnosis Procedure ........................................... ....92
CLOSED THROTTLE POSITION AND WIDE
OPEN THROTTLE POSITION CIRCUIT ...........
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CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
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Diagnosis Procedure ...............................................94
BRAKE SIGNAL CIRCUIT ................................95
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ....
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Diagnosis Procedure ...............................................95
TOW MODE SWITCH .......................................96
Description ...............................................................96
Diagnosis Procedure ...............................................96
A/T SHIFT LOCK SYSTEM ...............................97
Wiring Diagram - A/T Shift Lock System .................97
Terminals And Reference Values ..........................101
Component Description .........................................101
ECU DIAGNOSIS .......................................104
TCM .................................................................104
Reference Value .................................................. ..104
Wiring Diagram — A/T CONTROL SYSTEM — .. ..106
Fail-Safe .............................................................. ..115
DTC Inspection Priority Chart ................................117
DTC No. Index .......................................................117
DTC Alphabetical Index .........................................118
SYMPTOM DIAGNOSIS ............................119
SYSTEM SYMPTOM .......................................119
A/T Check Indicator Lamp Does Not Come On ... ..119
Engine Cannot Be Started in "P" or "N" Position ...119
In "P" Position, Vehicle Moves When Pushed .......120
In "N" Position, Vehicle Moves ..............................120
Large Shock("N" to "D" Position) ...........................122
Vehicle Does Not Creep Backward in "R" Position ..124
Vehicle Does Not Creep Forward in "D" Position ..126
Vehicle Cannot Be Started from D1 ......................129
A/T Does Not Shift: D1ÆD2 ..................................131
A/T Does Not Shift: D2ÆD3 ..................................132
A/T Does Not Shift: D3ÆD4 ..................................134
A/T Does Not Shift: D4ÆD5 ..................................136
A/T Does Not Perform Lock-up .............................138
A/T Does Not Hold Lock-up Condition ...................140
Lock-up Is Not Released .......................................141
Engine Speed Does Not Return to Idle .................142
A/T Does Not Shift: 5GR Æ 4GR ..........................143
A/T Does Not Shift: 4GR Æ 3GR ..........................145
A/T Does Not Shift: 3GR Æ 2GR ..........................147
A/T Does Not Shift: 2GR Æ 1GR ..........................148
Vehicle Does Not Decelerate By Engine Brake .....150
Symptom Table .....................................................152
PRECAUTION ............................................174
PRECAUTIONS ...............................................174
Revision: December 20092009 QX56

TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
174
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
174
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
175
Precaution .............................................................175
Service Notice or Precaution .................................176
PREPARATION ..........................................177
PREPARATION .............................................. .177
Special Service Tool ............................................ ..177
Commercial Service Tool ......................................178
ON-VEHICLE MAINTENANCE ..................179
A/T FLUID ....................................................... .179
Checking the A/T Fluid (ATF) .............................. ..179
Changing the A/T Fluid (ATF) ................................181
A/T FLUID COOLER ........................................183
A/T Fluid Cooler Cleaning ................................... ..183
Inspection ..............................................................185
STALL TEST ....................................................186
Inspection and Judgment .................................... ..186
LINE PRESSURE TEST ..................................188
Inspection and Judgment .................................... ..188
ROAD TEST .....................................................190
Description ........................................................... ..190
Check Before Engine Is Started ............................190
Check At Idle .........................................................190
Cruise Test - Part 1 ...............................................191
Cruise Test - Part 2 ...............................................193
Cruise Test - Part 3 ...............................................194
Vehicle Speed When Shifting Gears .....................194
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
194
A/T POSITION .................................................195
Adjustment of A/T Position .................................. ..195
Checking of A/T Position .......................................195
ON-VEHICLE REPAIR ............................. ..196
SHIFT CONTROL SYSTEM ........................... .196
A/T Shift Selector Removal and Installation ........ ..196
AIR BREATHER HOSE ...................................197
2WD ........................................................................ ..197
2WD : Removal and Installation ............................197
4WD ........................................................................ ..197
4WD : Removal and Installation ............................197
OIL PAN ...........................................................201
Oil Pan ................................................................. .201
CONTROL VALVE WITH TCM ........................203
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
203
REAR OIL SEAL ..............................................212
Rear Oil Seal ........................................................ .212
FLUID COOLER SYSTEM ...............................213
Exploded View ..................................................... .213
Removal and Installation .......................................213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL .................................................... ..220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............249
Oil Pump .............................................................. .249
Front Sun Gear, 3rd One-Way Clutch ...................251
Front Carrier, Input Clutch, Rear Internal Gear .....253
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
258
High and Low Reverse Clutch ..............................263
Direct Clutch .........................................................265
ASSEMBLY .................................................... ..268
Assembly (1) ........................................................ .268
Adjustment ............................................................281
Assembly (2) .........................................................283
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ..........................................
290
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
290
General Specification ........................................... .290
Vehicle Speed at Which Gear Shifting Occurs .....290
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
291
Stall Speed ............................................................291
Line Pressure ........................................................291
Input Speed Sensor ..............................................291
Output Speed Sensor ...........................................291
Reverse Brake ......................................................291
Total End Play .......................................................292
Torque Converter .................................................
Revision: December 20092009 QX56

DIAGNOSIS AND REPAIR WORKFLOWTM-5
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003771803
INTRODUCTION
The TCM receives a signal from the output speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or transmission
range switch. Then provides shift c ontrol or lock-up control via A/T
solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used wit h the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. T he A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or impr oper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find t he cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the “DETAILED FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic work sheet” as shown on
the example (Refer to TM-6
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using diagnosis worksheet. Refer to TM-6, "Diagnostic Work Sheet"
.
>> GO TO 2.
2.CHECK SYMPTOM 1
Check the following items based on the in formation obtained from the customer.
 Fail-safe. Refer to TM-115, "Fail-Safe"
.
 A/T fluid inspection. Refer to TM-179, "Checking the A/T Fluid (ATF)"
.
 Stall test. Refer to TM-186, "Inspection and Judgment"
.
 Line pressure test. Refer to TM-188, "Inspection and Judgment"
.
SAT631IB
SAT632I
SEF234G
Revision: December 20092009 QX56