ECU INFINITI QX56 2009 Factory Service Manual
[x] Cancel search | Manufacturer: INFINITI, Model Year: 2009, Model line: QX56, Model: INFINITI QX56 2009Pages: 4171, PDF Size: 84.65 MB
Page 2240 of 4171
GI-46
< BASIC INSPECTION >
CONSULT-III CHECKING SYSTEM
CONSULT-III CHECKING SYSTEM
DescriptionINFOID:0000000003771217
• When CONSULT-III is connected with a data link connectorequipped on the vehicle side, it will communicate with the control
unit equipped in the vehicle and then enable various kinds of diag-
nostic tests.
• Refer to “CONSULT-III Operation Manual” for more information.
Function and System ApplicationINFOID:0000000003771218
1 : Hood release handle
2 : Data link connector
ALBIA0047ZZ
Diagnostic test mode Function
ENGINE
TRANSMISSION
ICC
*1
ABS
AIR BAG
IPDM E/R BCM
METER/M&A
INTELLIGENT KEY
AUTO DRIVE POS.
REARVIEW CAMERA AIR LEVELIZER MULTI AV
ALL MODE AWD/4WD
*2
HVAC
SONAR
*3
NVIS (NATS)
NVIS (NATS BCM OR S/ENT) NATS I-KEY
Work support This mode enables a technician to adjust some
devices faster and more accurately by following
the indications on CONSULT-III. x-xx--x-xxxx-x----x
Self-diagnostic Self-diagnostic can be performed quickly. ----x--------------
Self-diagnostic re-
sults Self-diagnostic results can be read and erased
quickly.
xxx x- xxxxx- xxx xxxxx
Trouble diagnostic
record Current self-diagnostic results and all trouble di-
agnostic records previously stored can be read.
--- - x--- - ----------
Data monitor Input/Output data in the ECM can be read. xxx x- x- xxxxxxx xx- - -
Data monitor (spec) Data monitor specification can be read. x------------------
CAN diagnosis The condition of CAN communication can be in-
dicated by a topology.
xxx xxxxxxx- - xx x- - - -
CAN diagnosis sup-
port monitor The communication condition of CAN communi-
cation line can be read.
xxx x- xxxxx- - xx x- - - -
Active test Diagnostic Test Mode
in which CONSULT-III
drives some actuators apart from the ECMs and
also shifts some parameters in a specified range. x-xx-x--xx-x-------
Function test This mode can show results of self-diagnosis of
ECU with either “OK” or “NG”. For engines, more
practical tests regarding sensors/switches and/
or actuators are available. xxxxx---x----------
DTC & SRT confir-
mation The results of SRT (System Readiness Test) and
the self-diagnosis status/result can be confirmed.
x-x-----x----------
DTC work support The operating condition to confirm Diagnosis
Trouble Codes can be selected. xxx-----x----------
ECM/ECU part num-
ber ECM/ECU part number can be read.
xxx x- - x- xxxxxx xx- - -
Revision: December 20092009 QX56
Page 2241 of 4171
CONSULT-III CHECKING SYSTEMGI-47
< BASIC INSPECTION >
C
DE
F
G H
I
J
K L
M B
GI
N
O P
x : Applicable
*1: With intelligent cruise control
*2: With 4-wheel drive
*3: With front and rear sonar system
CONSULT-III Data Link Connector (DLC) CircuitINFOID:0000000003771219
INSPECTION PROCEDURE
If the CONSULT-III cannot diagnose the sys tem properly, check the following items.
NOTE:
The CAN and DDL2 circuits from DLC pins 6, 7 and 14 may be connected to more than one system. A short in
any circuit connected to a control unit in one system may affect CONSULT-III access to other systems.
ECU discriminated
No.Classification number of a replacement ECU can
be read to prevent an incorrect ECU from being
installed.
----x--------------
Passenger Airbag Displays the STATUS (readiness) of the front
passenger air bag.
----x--------------
AV COMM monitor The condition of AV communication can be indi-
cated. ------------x------
Configuration Sets control module para
meters to match vehicle
options. ------x------------
Steering lock re-
lease The condition of steering lock release solenoid. -----------------x-
PIN read This mode shows the BCM-specific 5-digit code.-----------------x-
Control unit
initialization All registered ignition key IDs in NATS compo-
nents can be initialized and new IDs can be reg-
istered.
----------------x--
Diagnostic test
mode Function
ENGINE
TRANSMISSION
ICC
*1
ABS
AIR BAG
IPDM E/R BCM
METER/M&A
INTELLIGENT KEY
AUTO DRIVE POS.
REARVIEW CAMERA AIR LEVELIZER
MULTI AV
ALL MODE AWD/4WD
*2
HVAC
SONAR
*3
NVIS (NATS)
NVIS (NATS BCM OR S/ENT) NATS I-KEY
Symptom Check item
CONSULT-III cannot access
any system. • CONSULT-III DLC power supply circuit (Terminal 8) and ground circuit (Terminal 4)
CONSULT-III cannot access in-
dividual system. (Other sys-
tems can be accessed.) • Power supply and ground circuit for the control unit of the system (For detailed circuit, refer to wiring
diagram for each system.)
• Open or short circuit between the system and CONSULT-III DLC (For detailed circuit, refer to wiring diagram for each system.)
• Open or short circuit CAN communication line. Refer to LAN-14, "
Trouble Diagnosis Flow Chart".
Revision: December 20092009 QX56
Page 2243 of 4171
GW-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
C
DE
F
G H
I
J
L
M
SECTION GW
A
B
GW
N
O P
CONTENTS
GLASS & WINDOW SYSTEM
SYMPTOM DIAGNOSIS ..... ..........................2
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS .................................................................. .....
2
Work Flow ........................................................... ......2
Generic Squeak and Rattle Troubleshooting ............4
Diagnostic Worksheet ...............................................6
PRECAUTION ...............................................8
PRECAUTIONS .............................................. .....8
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
8
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
8
Handling for Adhesive and Primer ............................9
PREPARATION ...........................................10
PREPARATION .................................................10
Special Service Tool ............................................ ....10
Commercial Service Tool ........................................10
ON-VEHICLE REPAIR .................................11
WINDSHIELD GLASS .......................................11
Removal and Installation ..................................... ....11
REAR WINDOW GLASS AND MOLDING ........13
Removal and Installation .........................................13
Rear Window Stay Disposal ....................................14
FRONT DOOR GLASS AND REGULATOR .....15
Removal and Installation .........................................15
REAR DOOR GLASS AND REGULATOR .......19
Removal and Installation .........................................19
SIDE WINDOW GLASS ....................................22
Removal and Installation .........................................22
Revision: December 20092009 QX56
Page 2245 of 4171
SQUEAK AND RATTLE TROUBLE DIAGNOSISGW-3
< SYMPTOM DIAGNOSIS >
C
DE
F
G H
I
J
L
M A
B
GW
N
O P
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half- clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
• removing the components in the area that you suspect the noise is coming from. Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be broken
or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
• feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks. Refer to GW-4, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 ×135 mm (3.94 ×5.31 in)/76884-71L01: 60 ×85 mm (2.36× 3.35 in)/76884-71L02: 15× 25
mm (0.59 ×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50× 50 mm (1.97×1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50× 50 mm (1.97 ×1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 ×50 mm (1.18 ×1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occu r. Ideal for instrument panel applications.
Revision: December 20092009 QX56
Page 2247 of 4171
SQUEAK AND RATTLE TROUBLE DIAGNOSISGW-5
< SYMPTOM DIAGNOSIS >
C
DE
F
G H
I
J
L
M A
B
GW
N
O P
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, se curing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sun visor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
OVERHEAD CONSOLE (FRONT AND REAR)
Overhead console noises are often caused by the cons ole panel clips not being engaged correctly. Most of
these incidents are repaired by pushing up on the c onsole at the clip locations until the clips engage.
In addition look for:
1. Loose harness or harness connectors.
2. Front console map/reading lamp lense loose.
3. Loose screws at console attachment points.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of thes e incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
Revision: December 20092009 QX56
Page 2253 of 4171
WINDSHIELD GLASSGW-11
< ON-VEHICLE REPAIR >
C
DE
F
G H
I
J
L
M A
B
GW
N
O P
ON-VEHICLE REPAIR
WINDSHIELD GLASS
Removal and InstallationINFOID:0000000003775954
REMOVAL
1. Remove inside mirror. Refer to MIR-11, "Removal and Installation".
2. Partially remove the headlining (front edge). Refer to INT-17, "
Removal and Installation".
3. Remove cowl top cover. Refer to EXT-18, "
Removal and Installation".
4. Apply a protective tape around the windshield gl ass to protect the painted surface from damage.
• Remove glass using piano wire or power cutting tool and an inflatable pump bag.
• If the windshield glass is to be reused, mark the body and the glass with mating marks.
WARNING:
When cutting the glass from the vehicle, always wear safety glasses and heavy gloves to help prevent
glass splinters from entering your eyes or cutting your hands.
CAUTION:
• When the windshield glass is to be reused, do not use a cutting knife or power cutting tool.
• Be careful not to scratch the glass when removing.
• Do not set or stand glass on its ed ge. Small chips may develop into cracks.
INSTALLATION
Installation is in the reverse order of removal.
• Use a genuine NISSAN Urethane Adhesive Kit (if availabl e) or equivalent and follow the instructions fur-
nished with it.
• While the urethane adhesive is curing, open a door window . This will prevent the glass from being forced out
by passenger compartment air pressure when a door is closed.
• The molding must be installed securely so that it is in position and leaves no gap.
• Inform the customer that the vehicle should rema in stationary until the urethane adhesive has completely
cured (preferably 24 hours). Curing time varies with temperature and humidity.
LIIA0652E
PIIA0186E
Revision: December 20092009 QX56
Page 2258 of 4171
GW-16
< ON-VEHICLE REPAIR >
FRONT DOOR GLASS AND REGULATOR
NOTE:
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the motor must be removed from the regulator and the limit switch reset using
the “INSTALLATION WITHOUT RESET SWITCH” procedure in “FRONT DOOR GLASS REGULATOR
ASSEMBLY”.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch can be
reset in the vehicle using the “INSTA LLATION WITH RESET SWITCH” procedure.
NOTE:
• The label can be checked with the power window motor in the vehicle by using a mirror.
• Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
Fitting Inspection
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0 .39 to 0.79 in)] and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and guide rail bolts to correct the glass position.
FRONT DOOR GLASS REGULATOR
Removal
1. Remove the front door finisher. Refer to INT-11, "Removal and Installation".
2. Position the aside the vapor barrier.
3. Remove the hole cover over rear glass bolt.
4. Temporarily reconnect the power window switch.
5. Operate the power window main switch to raise/ lower the door window until the glass bolts can be seen.
6. Remove the glass bolts.
7. Raise the front door glass and hold it in place with suitable tool.
8. Disconnect the harness connector fr om the regulator assembly.
9. Remove the bolts and the regulator assembly.
Disassembly And Assembly
Remove the regulator motor from the regulator assembly.
Inspection After Removal
Check the regulator assembly for the following items. If a malfunc-
tion is detected, replace or grease it.
• Wire wear
• Regulator deformation
• Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
SETTING AFTER INSTALLATION
Installation
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
LIIA0670E
Revision: December 20092009 QX56
Page 2259 of 4171
FRONT DOOR GLASS AND REGULATORGW-17
< ON-VEHICLE REPAIR >
C
DE
F
G H
I
J
L
M A
B
GW
N
O P
• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the limit switch must be reset using the “INSTALLATION WITHOUT RESET
SWITCH” procedure.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch must
be reset using the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
INSTALLATION WITHOUT RESET SWITCH - (Motors listed above)
Check the label on the power window motor for the pa rt number. If the power window motor part number does
not match one of the above, use the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors may appear to have a re set switch, but it will not reset the limit switch.
1. Connect the door harness connector to the power window motor, and rotate the motor more than 5 turns
in the glass raising (up) direction.
2. Install the power window motor onto the regulator.
3. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
5. Raise the glass to the top position. CAUTION:
Do not operate the glass automatical ly to raise the glass to the top.
6. Reposition the vapor barrier.
7. Install the front door finisher panel. Refer to INT-11, "
Removal and Installation".
INSTALLATION WITH RESET SWITCH - (Motors not listed above)
1. Install the power window motor onto the regulator.
2. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
3. Connect the door harness connector to the power window motor.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
Power Window Motor Up Direction
• LH motor rotate counterclockwise
• RH motor rotate clockwise
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Revision: December 20092009 QX56
Page 2261 of 4171
REAR DOOR GLASS AND REGULATORGW-19
< ON-VEHICLE REPAIR >
C
DE
F
G H
I
J
L
M A
B
GW
N
O P
REAR DOOR GLASS AND REGULATOR
Removal and InstallationINFOID:0000000003775957
REAR DOOR GLASS
Removal
1. Remove the rear door finisher. Refer to INT-11, "Removal and Installation".
2. Position the vapor barrier aside.
3. Temporarily reconnect the power window switch.
4. Operate the power window switch to raise/lower the door win- dow until the glass bolts can be seen.
5. Remove the glass run from the partition glass.
6. Remove the partition sash bolt (lower) and screw (upper) to remove the sash.
7. Remove the glass bolts and glass.
Installation
Installation is in the reverse order of removal.
Fitting Inspection
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0 .39 to 0.79 in)], and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and carrier plate bolts to correct the glass position.
REAR DOOR GLASS REGULATOR
WIIA0942E
SIIA0290E
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Revision: December 20092009 QX56
Page 2312 of 4171
HA-48
< ON-VEHICLE REPAIR >
LIQUID TANK
LIQUID TANK
Removal and Installation of Liquid TankINFOID:0000000005873219
REMOVAL
1. Remove the condenser. Refer to HA-44, "Removal and Installation for Condenser" .
2. Clean liquid tank and its surrounding area, and remove dirt and rust from liquid tank. CAUTION:
Be sure to clean carefully.
3. Remove bracket bolt (A) and liquid tank attachment bolt (B) from liquid tank (1).
4. Remove liquid tank bracket (1) from protruding part of con- denser (2).
5. Slide liquid tank (3) upward away from condenser mounting block, and remove liquid tank (3).
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Be careful to align the threaded liquid tank attachment bolt hole (A)
with condenser mounting block (B).
CAUTION:
Make sure liquid tank attachment bolt is securely installed atcondenser mounti ng block (B).
Always replace O-rings for A/C piping with new ones, and
apply compressor oil when installing.
When recharging refrigeran t, check for leaks. Refer to HA-24,
"Checking of Refrigerant Leaks" .
ALIIA0403ZZ
ALIIA0404ZZ
ALIIA0405ZZ
Revision: December 20092009 QX56