differential INFINITI QX56 2009 Factory Workshop Manual

DLN-268
< DISASSEMBLY AND ASSEMBLY >[REAR FINAL DRIVE: R230]
REAR FINAL DRIVE
10. Press the side bearing inner races into the differential case
using Tools.
CAUTION:
Do not reuse side bearing inner race.
11. Install the differential case assembly with the side bearing outer races into the gear carrier.
12. Measure the side bearing preload torque. If necessary, select the appropriate side bearing adjusting washers. Refer to DLN-
270, "Inspection and Adjustment".
13. Insert the selected left and right side bearing adjusting washers in place between the side bearings and gear carrier.
14. Install the side bearing caps with the matching marks aligned and tighten the side bearing cap bolts to the specified torque.
15. Check and adjust the drive gear runout, tooth contact, drive gear to drive pinion backlash, and total pre-
load torque.
Recheck the above items.
16. Install the side flanges. Tool number A: KV38100200 (J-26233)
B: ST33081000 ( — )
SPD353
SPD919
SPD924
SPD889
Revision: December 20092009 QX56

DLN-270
< SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: R230]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000004193561
Inspection and AdjustmentINFOID:0000000004193562
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Side Gear Thrust Washer
Applied model VK56DE
A/T
Final drive model R230
Gear ratio 3.357
Number of teeth (Drive gear/Drive pinion) 47/14
Oil capacity (Approx.) 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
Item Runout limit
Drive gear back face 0.05 (0.0020) or less
Item Specification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis- tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.77 − 2.64 N·m (0.18 − 0.26 kg −m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.20
− 0.52 N·m (0.02 − 0.05 kg −m, 2 − 4 in-lb)
Drive gear bolt pulling force (by spring gauge) 34.2 − 39.2 N (3.5 − 4.0 kg, 7.7 − 8.8 lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.05
− 4.11 N·m (0.21 − 0.42 kg −m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Outer side of the companion flange 0.08 (0.0031) or less
Revision: December 20092009 QX56

EM-108
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000005885905
GENERAL SPECIFICATIONS
DRIVE BELTS
EXHAUST MANIFOLD
Cylinder arrangementV- 8
Displacement cm
3(in3) 5,552 (338.80)
Bore and stroke mm (in) 98 x 92 (3.86 x 3.62)
Valve arrangement DOHC
Firing order 1-8-7-3-6-5-4-2
Number of piston rings Compression
2
Oil 1
Number of main bearings 5
Compression ratio 9.8:1
Compression pressure
kPa (kg/cm
2, psi)/rpm Standard 1,520 (15.5, 220)/200
Minimum
1,324 (13.5, 192)/200
Differential limit between cylinders 98 (1.0, 14)/200
Cylinder number
Valve timing Unit: degree
abcde f
244 ° 232° -8° 60° 10° 54°
SEM957C
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
Revision: December 20092009 QX56

TERMINOLOGYGI-17
< HOW TO USE THIS MANUAL >
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Exhaust gas recirculation control-BPT
valve EGRC-BPT valve
BPT valve
Exhaust gas recirculation control-solenoid
valve EGRC-solenoid valve
EGR control solenoid valve
Exhaust gas recirculation temperature sen-
sor EGRT sensorExhaust gas temperature sensor
EGR temperature sensor
Flash electrically erasable programmable
read only memory FEEPROM
***
Flash erasable programmable read only
memory FEPROM
***
Flexible fuel sensor FFS***
Flexible fuel system FF system***
Fuel pressure regulato r*** Pressure regulator
Fuel pressure regulator control solenoid
valve ***
PRVR control solenoid valve
Fuel trim FT***
Heated Oxygen sensor HO2S Exhaust gas sensor
Idle air control system IAC system Idle speed control
Idle air control valve-air regulato rIACV-air regulator Air regulator
Idle air control valve-auxiliary air control
valve IACV-AAC valve
Auxiliary air control (AAC) valve
Idle air control valve-FICD solenoid valve IACV-FICD solenoid valve FICD solenoid valve
Idle air control valve-idle up control sole-
noid valve IACV-idle up control solenoid valve Idle up control solenoid valve
Idle speed control-FI pot ISC-FI pot FI pot
Idle speed control system ISC system***
Ignition control IC***
Ignition control module ICM***
Indirect fuel injection system IFI system ***
Intake air IA Air
Intake air temperature sensor IAT sensor Air temperature sensor
Knock *** Detonation
Knock sensor KS Detonation sensor
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold su rface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valveAir-fuel ratio control solenoid valve
Multiport fuel injection System MFI system Fuel injection control
NEW TERM
NEW ACRONYM /
ABBREVIATION OLD TERM
Revision: December 20092009 QX56

PERIODIC MAINTENANCEMA-9
< ON-VEHICLE MAINTENANCE >
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(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts i
f found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, go to the FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) Periodic maintenance is not required. However, if valve noise increases, inspect valve clearance.
* Maintenance items and inte rvals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000) Months 33.75
(54)27 37.5
(60) 30 41.25
(66)33 45
(72) 36 48.75
(78)39 52.5
(84) 42 56.25
(90)45 60
(96) 48
Drive belts NOTE (1) I*MA-14
Air cleaner filter NOTE (2) [R]MA-17
EVAP vapor lines I*MA-20
Fuel lines I*MA-17
Fuel filter NOTE (3) —
Engine coolant NOTE (4) R*MA-14
Engine oil R R R R R R R R MA-18
Engine oil filterR R R R R R R R MA-18
Spark plugs (Iridium-tipped type)Replace every 105,000 miles (169,000 km).MA-19
Intake and exhaust valve clear-
ance*NOTE (5)
EM-18
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 3.75
(6)
3 7.5
(12)
6 11 . 2 5
(18)
9 15
(24)
12 18.75
(30)
15 22.5
(36)
18 26.25
(42)
21 30
(48)
24
Brake lines and cables IIMA-30
Brake pads and rotors II I IMA-30
Automatic transmission fluid, transfer fluid and
differential gear oil NOTE (1)
IIMA-23
,
MA-25
,
MA-27
,
MA-26
Steering gear and linkage, axle and suspension
parts II I I
MA-31,
MA-32
Tire Rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft (4WD)II I IMA-26
Exhaust system II I IMA-22
In-cabin microfilter RRMA-22
Revision: December 20092009 QX56

MA-10
< ON-VEHICLE MAINTENANCE >
PERIODIC MAINTENANCE
(1) If towing a trailer, or using a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles
(48,000 km) or 24 months. Using automatic transmission fluid other than Genui ne NISSAN Matic S ATF or Matic J ATF will cause
deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not
covered by the INFINITI new vehicle limited warranty.
(2) Refer to “Tire rotation” unde r the “General maintenance” heading earlier in this section.
Schedule 2INFOID:0000000003776983
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or r eplace if necessary. [ ]: At the mileage intervals only
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) Maintenance-free item. For service procedures, go to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) Periodic maintenance is not required. However, if valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first. Miles x
1,000(km x
1,000)
Months 33.75
(54)
27 37.5
(60)
30 41.25
(66)
33 45
(72)
36 48.75
(78)
39 52.5
(84)
42 56.25
(90)
45 60
(96)
48
Brake lines and cables IIMA-30
Brake pads and rotors IIIIMA-30
Automatic transmission fluid, transfer fluid and
differential gear oil NOTE (1)
IIMA-23
,
MA-25
,
MA-27
,
MA-26
Steering gear and linkage, axle and suspen-
sion parts IIIIMA-31,
MA-32
Tire Rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft (4WD)IIIIMA-26
Exhaust system IIIIMA-22
In-cabin microfilter RRMA-22
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section - Page
or - Content Ti- tle
Perform at number of miles, kilometers
or months, whichever comes first. Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.5
(84)
42 60
(96)
48
Drive belts NOTE (1) I*MA-14
Air cleaner filter [R][R]MA-17
EVAP vapor lines I*I*MA-20
Fuel lines I*I*MA-17
Fuel filter NOTE (2) —
Engine coolant NOTE (3) R*MA-14
Engine oil R R R R R R R R MA-18
Engine oil filterR R R R R R R R MA-18
Spark plug (Iridium - tipped type) Replace every 105,000 miles (169,000 km).MA-19
Intake and exhaust valve clearance* NOTE (4) EM-18
Revision: December 20092009 QX56

PERIODIC MAINTENANCEMA-11
< ON-VEHICLE MAINTENANCE >
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Abbreviations: R = Replace. I = Inspec
t. Correct or replace if necessary.
(1) Using automatic transmission fluid other th an Genuine NISSAN Matic S ATF or Matic J ATF will cause deterioration in drive-
ability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the
INFINITI new vehicle limited warranty.
(2) Refer to “Tire rotation” under the “General maintenance” heading earlier in this section.
MAINTENANCE OPERATION
MAINTENANCE INTERVALReference
Section
- Page or
- Content
Title
Perform at number of miles, kilometers or
months, whichever comes first.
Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.
5
(84) 42 60
(96)
48
Brake lines and cables IIIIMA-30
Brake pads and rotors IIIIMA-30
Automatic transmission fluid, transfer fluid
and differential gear oil N
O TE (1)IIII MA-23
,
MA-25
,
MA-26
,
MA-27
Steering gear and linkage, axle and suspen-
sion parts II
MA-31,
MA-32
Tire rotation NOTE (2) MA-29
Drive shaft boots and propeller shaft
(4WD)IIII
MA-26
Exhaust system IIMA-22
In-cabin microfilter RRRRMA-22
Revision: December 20092009 QX56

MA-12
< ON-VEHICLE MAINTENANCE >
RECOMMENDED FLUIDS AND LUBRICANTS
RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and LubricantsINFOID:0000000003776984
*1: For further details, refer to MA-13, "Engine Oil Recommendation".
*2: If Genuine NISSAN Matic S ATF is not available, Genuine Matic J ATF may also be used. Using automatic transmission fluid
other than Genuine NISSAN Matic S ATF or Matic J ATF will cause deterioration in drivability and automatic transmission dura-
bility, and may damage the automatic transmission, which is not covered by the INFINITI new vehicle limited warranty.
*3: DEXRON
TM VI type ATF may also be used.
*4: Available in mainland U.S.A. through an INFINITI dealer.
*5: For further details, see “Air conditioner specification label”.
*6: For hot climates, viscosity SAE 90 is suitable for ambient te mperatures above 0° C (32 ° F).
*7: For improved vehicle performance, INFINITI recommends the use of unleaded premium gasoline with an octane rating of at leas t 91
AKI (RON 96). For further details, refer to GI-27, "
Precaution for Fuel (Unleaded Premium Gasoline Recommended)",
*8: See an INFINITI dealer for service for synthetic oil.
*9: Using fluid other than Genuine Nissan Matic D ATF may cause deterioration in drivability and transfer durability, and may d amage the
transfer, which is not covered by the (INFINITI new vehicle limited) warranty. Description
Capacity (Approximate)
Recommended Fluids/Lubricants
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal Unleaded gasoline with octane rating of
at least 87 AKI (RON 91) *7
Engine oil
Drain and refill With oil filter
change
6.5
6 7/8 qt 5 3/4 qt
• Engine oil with API Certification Mark*1
• Viscosity SAE 5W-30
Without oil filter
change
6.2
6 1/2 qt 5 1/2 qt
Dry engine (engine overhaul) 7.6 8 qt
6 3/4 qt
Cooling system With reservoir
at MAX level
14.4
15 1/4 qt 12 5/8 qt Genuine NISSAN Long Life Anti-freeze
coolant or equivalent
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt Genuine NISSAN Matic S ATF *2
Rear differential gear oil 1.75 3 3/4 pt 3 1/8 pt API GL-5 Synthetic 75W-90 Gear Oil
(Part No. 999MP-DF200P) or equivalent
*8
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt Genuine NISSAN Matic D ATF recom-
mended *9
Front differential gear oil 1.6 3 3/8 pt 2 7/8 pt Genuine NISSAN Differential Oil Hypoid
Super GL-5 80W-90 or API GL-5 Viscosi-
ty SAE 80W-90*6
Power steering fluid (PSF) 1.0 1 1/8 qt 7/8 qt Genuine NISSAN PSF or equivalent *3
Brake fluid —— —Genuine NISSAN Super Heavy Duty
Brake Fluid or equivalent,
DOT 3 (US FMVSS No. 116) *4
Brake grease —— —PBC (poly butyl cuprysil) grease or equiv-
alent
Multi-purpose grease —— — NLGI No. 2 (lithium soap base)
Windshield washer fluid 4.5 4 3/4 qt
4 qtGenuine NISSAN Windshield Washer
Concentrate Cleaner & Anti-freeze or
equivalent
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb HFC-134a (R-134a) *5
Air conditioning system oil 290 m9.8 fl oz 10.2 fl oz NISSAN A/C System Oil Type S or equiv-
alent *5
Revision: December 20092009 QX56

MA-26
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
Changing Transfer Fluid
INFOID:0000000004215546
CAUTION:
If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to MA-8, "
Intro-
duction of Periodic Maintenance".
DRAINING
1. Stop engine.
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to DLN-142, "
Disassembly and
Assembly".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill the transfer with new fluid until the fluid level reaches the specified limit near the filler plug hole.
CAUTION:
Carefully fill fluid. (Fil l up for approx. 3 minutes.)
3. Leave the vehicle for 3 minutes, and check fluid level again.
4. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to DLN-142, "
Disassembly and
Assembly".
CAUTION:
Do not reuse gasket.
Checking Propeller ShaftINFOID:0000000003777001
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary.
Checking Front Final Drive OilINFOID:0000000004215541
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
1. Make sure that differential gear oil is not leaki ng from the front final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products and Sealants".
SDIA3208E
Fluid grade and capacity : Refer to MA-12, "Fluids and
Lubricants".
SDIA3209E
LDIA0176E
Revision: December 20092009 QX56

CHASSIS AND BODY MAINTENANCEMA-27
< ON-VEHICLE MAINTENANCE >
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Changing Front Final Drive OilINFOID:0000000004215542
DRAINING
1. Stop the engine.
2. Remove the drain plug from the front final drive assembly to drain the differential gear oil.
3. Install the drain plug with sealant applied on the thr
eads to the front final drive assembly. Tighten to the
specified torque. Refer to DLN-217, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Prod-
ucts and Sealants".
FILLING
1. Remove the filler plug from the front final drive assembly.
2. Fill the front final drive assembly with new differential gear oil
until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
Checking Rear Final Drive OilINFOID:0000000004215543
OIL LEAKAGE AND OIL LEVEL
1. Make sure that differential gear oil is not leaking from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
Changing Rear Final Drive OilINFOID:0000000004215544
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket from the rear final drive assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
FILLING
Differential gear oil
grade and capacity : Refer to
MA-12, "Fluids
and Lubricants".
LDIA0176E
LLIA0068E
LLIA0068E
Revision: December 20092009 QX56