transmission INFINITI QX56 2009 Factory Repair Manual

ENGINE ASSEMBLYEM-79
< REMOVAL AND INSTALLATION >
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1. Release the fuel pressure. Refer to
EC-487, "Fuel Pressure Check".
2. Drain the engine coolant. Refer to CO-11, "
Changing Engine Coolant".
3. Drain the engine oil. Refer to LU-9, "
Changing Engine Oil".
4. Disconnect the battery negative and positive terminal. Refer to PG-76, "
Removal and Installation".
5. Remove the engine hood. Refer to DLK-230, "
Removal and Installation of Hood Assembly".
6. Remove the cowl extension. Refer to EXT-18, "
Removal and Installation".
7. Remove the air duct and air cleaner case assembly. Refer to EM-25, "
Removal and Installation".
8. Remove the radiator assembly and hoses. Refer to CO-15, "
Removal and Installation".
NOTE:
To prevent possible A/T fluid drain from transmissi on opening, use appropriate cap to close off transmis-
sion opening during operation.
9. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
10. Remove the fan blade. Refer to CO-18, "
Removal and Installation (Crankshaft Driven Type)".
11. Disconnect the engine room harness from the fuse box and set it aside.
12. Disconnect the ECM.
13. Disconnect the engine room harness from the engine side and set it aside.
14. Disconnect the engine harness grounds.
15. Disconnect the power steering reservoir t ank from the engine and move it aside.
16. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to ST-26, "
Removal and Installation"
17. Remove the A/C compressor bolts and set the compressor aside. Refer to HA-31, "Removal and Installa-
tion for Compressor" (ATC).
18. Disconnect the brake booster vacuum hose.
19. Disconnect the EVAP line.
20. Disconnect the fuel hose at the engine side connection. Refer to EM-40, "
Removal and Installation".
21. Disconnect the heater hoses at the cowl, and in stall plugs to avoid leakage of engine coolant.
22. Remove the A/T oil level indicator and indicator tube upper bolts.
23. Remove the front final drive assembly (4WD only). Refer to DLN-215, "
Removal and Installation".
24. Remove the exhaust manifolds. Refer to EM-30, "
Removal and Installation".
25. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
26. Disconnect and remove the crankshaft position sensor (POS). Refer to EM-82, "
Exploded View".
27. Remove the A/T. Refer to TM-214, "
Removal and Installation
(2WD)" or TM-216, "Removal and Installation (4WD)".
NOTE:
To prevent possible A/T fluid drain from transmission opening,
use appropriate cap to close off transmission opening during
operation.
28. Lift using a hoist and secure the engine in position.
29. Remove the engine assembly from the vehicl e, avoid interference with the vehicle body.
CAUTION:
• Before and during lifting, always check if any harnesses are left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand. NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts. Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
Revision: December 20092009 QX56

ENGINE ASSEMBLYEM-81
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CAUTION:
• When replacing an engine or tr
ansmission you must make sure the dowels are installed correctly
during re-assembly.
• Improper alignment caused by missing dowels m ay cause vibration, oil leaks or breakage of driv-
etrain components.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are lower than required quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel leakage at the connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to specified level if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/transaxle/A/T flu-
id Leakage
Level/Leakage —
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakage Leakage
Exhaust gas —Leakage —
Revision: December 20092009 QX56

ENGINE UNITEM-83
< DISASSEMBLY AND ASSEMBLY >
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Disassembly and AssemblyINFOID:0000000005885902
DISASSEMBLY
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, some steps may be different.
1. Remove engine assembly and mount to engine stand. Refer to
EM-78, "
Removal and Installation".
CAUTION:
Before removing the hanging chains, make sure engi ne stand is stable and there is no risk of over-
turning.
2. Drain engine coolant by removing the cylinder block drain plugs “A”, “B”, “C” and “D” as shown.
3. Remove the following components and associated parts (the parts referred to in step 1 are not included here).
• Oil pan (upper and lower) and oil strainer. Refer to EM-33, "
Removal and Installation".
• Crankshaft pulley, front cover and timing chain. Refer to EM-45, "
Removal and Installation".
• Camshaft. Refer to EM-53, "
Removal and Installation".
• Cylinder head. Refer to EM-68, "
Removal and Installation".
4. Remove knock sensor and sub harness. CAUTION:
Carefully handle sensor, avoiding shocks.
5. Check connecting rod side clearance. Refer to EM-90, "
Inspection After Disassembly".
6. Remove piston and connecting rod assembly as follows.
a. Position the crankshaft pin corresponding to the connecting rod to be removed onto bottom dead center.
b. Remove connecting rod cap.
16. Thrust bearing lower 17. Main bearing lower18. Crankshaft
19. Pilot converter 20. Thrust bearing upper21. Side bolt
22. Drive plate 23. Reinforcement plate24. Rear oil seal retainer
25. Rear oil seal 26. Transmission27. O-ring
28. Crankshaft position sensor (POS) 29. Gasket 30. Cylinder block heater
31. Connector cap
WBIA0419E
KBIA2549E
Revision: December 20092009 QX56

EXL-22
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (BCM)
DIAGNOSIS SYSTEM (BCM)
HEADLAMP
HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)INFOID:0000000004215497
WORK SUPPORT
*: Initial setting
DATA MONITOR
ACTIVE TEST
Work Item Setting itemSetting
BATTERY SAVER SET ON* With the exterior lamp battery saver function
OFF Without the exterior lamp battery saver function
CUSTOM A/LIGHT SET-
TING MODE1* Normal
MODE2 More sensitive setting than normal setting (Turns ON earlier than normal operation.)
MODE3 More sensitive setting than MODE 2 (Turns ON earlier than MODE 2.)
MODE4 Less sensitive setting than normal setting (Turns ON later than normal operation.)
ILL DELAY SET MODE1* 45 sec.
Sets delay timer function timer operation time
(All doors closed)
MODE2
Without the func-
tion
MODE3 30 sec.
MODE4 60 sec.
MODE5 90 sec.
MODE6 120 sec.
MODE7 150 sec.
MODE8 180 sec.
Monitor Item [Unit] Description
IGN ON SW [ON/OFF] Ignition switch (ON) status judged from IGN signal (ignition power supply)
HI BEAM SW [ON/OFF]
Each switch status that BCM judges from the combination switch reading function
H/L SW POS [ON/OFF]
LIGHT SW 1ST [ON/OFF]
PASSING SW [ON/OFF]
AUTO LIGHT SW [ON/OFF]
FR FOG SW [ON/OFF]
DOOR SW-DR [ON/OFF]
The switch status input from front door switch LH
AUT LIGHT SYS [ON/OFF] Auto light system status that BCM judges from the vehicle condition
Test ItemOperation Description
TA I L L A M P ON
Transmits the position light reques
t signal to IPDM E/R with CAN com-
munication to turn the tail lamp ON.
OFF Stops the tail lamp request signal transmission.
HEAD LAMP HI
Transmits the high beam request signal with CAN communication to turn
the headlamp (HI).
LO Transmits the low beam request signal with CAN communication to turn
the headlamp (LO).
OFF Stops the high & low beam request signal transmission.
Revision: December 20092009 QX56

DIAGNOSIS SYSTEM (BCM)EXL-23
< FUNCTION DIAGNOSIS >
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FLASHER
FLASHER : CONSULT-III Function (BCM - FLASHER)INFOID:0000000004215499
DATA MONITOR
ACTIVE TEST
COMB SW
COMB SW : CONSULT-III Fu nction (BCM - COMB SW)INFOID:0000000004215502
DATA MONITOR
FR FOG LAMP ON
Transmits the front fog lights request signal to IPDM E/R with CAN com-
munication to turn the front fog lamp ON.
OFF Stops the front fog lights request signal transmission.
DAYTIME RUNNING LIGHT ON
Transmits the day time running light request signal to IPDM E/R with
CAN communication to turn the each lamps ON.
OFF Stops the day time running light request signal transmission.
Test Item
Operation Description
Monitor Item
[Unit] Description
IGN ON SW [ON/OFF] Ignition switch (ON) status judged from IGN signal (ignition power supply)
HAZARD SW [ON/OFF] The switch status input from the hazard switch
TURN SIGNAL R [ON/OFF] Each switch condition that BCM judges from the combination switch reading function
TURN SIGNAL L [ON/OFF]
BRAKE SW [ON/OFF] The switch status input from the brake switch
Test Item Operation Description
FLASHER RH Outputs the voltage to turn the right side turn signal lamps ON.
LH Outputs the voltage to turn the left side turn signal lamps ON.
OFF Stops the voltage to turn the turn signal lamps OFF.
Monitor Item [Unit] Description
TURN SIGNAL R
[OFF/ON] Displays the status of the TURN RH switch in combination switch judged by BCM with the combination switch
reading function
TURN SIGNAL L
[OFF/ON] Displays the status
of the TURN LH switch in co mbination switch judged by BCM with the combination switch
reading function
HI BEAM SW
[OFF/ON] Displays the status of the HI BEAM sw
itch in combination switch judged by BCM with the combination switch
reading function
HEADLAMP SW1
[OFF/ON] Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
switch reading function
HEADLAMP SW2
[OFF/ON] Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
switch reading function
LIGHT SW 1ST
[OFF/ON] Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
switch reading function
PA S S I N G S W
[OFF/ON] Displays the status of the PASSING sw
itch in combination switch judged by BCM with the combination switch
reading function
AUTO LIGHT SW
[OFF/ON] Displays the status of the AUTO LIGHT switch in combination switch judged by BCM with the combination
switch reading function
Revision: December 20092009 QX56

FAX-1
TRANSMISSION & DRIVELINE
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A
B
FA X
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CONTENTS
FRONT AXLE
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
2
Precaution .................................................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
5
NVH Troubleshooting Chart ................................ ......5
ON-VEHICLE MAINTENANCE .....................6
WHEEL HUB ......................................................6
On-Vehicle Inspection and Service ..................... .....6
REMOVAL AND INSTALLATION ................7
WHEEL HUB ......................................................7
Removal and Installation ..................................... .....7
DRIVE SHAFT ....................................................9
Removal and Installation ..........................................9
DISASSEMBLY AND ASSEMBLY ..............11
DRIVE SHAFT ...................................................11
Disassembly and Assembly ................................. ....11
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
16
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
16
Wheel Bearing ..................................................... ....16
Drive Shaft ...............................................................16
Boot Bands ..............................................................16
Revision: December 20092009 QX56

HOW TO USE THIS MANUALGI-3
< HOW TO USE THIS MANUAL >
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O PHOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
DescriptionINFOID:0000000003771173
This volume explains “Removal, Disassembly, Inst allation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Te r m sINFOID:0000000003771174
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit val ue that should not be exceeded at inspection and adjust-
ment.
UnitsINFOID:0000000003771175
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
ContentsINFOID:0000000003771176
• A QUICK REFERENCE INDEX , a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as ins pection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary. Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
Revision: December 20092009 QX56

HOW TO READ WIRING DIAGRAMSGI-11
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DescriptionINFOID:0000000003771184
SWITCH POSITIONS
Switches are shown in wiring diagrams as if the vehicle is in the “normal” condition.
A vehicle is in the “normal” condition when:
Number Item Description
1 Power supply • This means the power supply of fusible link or fuse.
2 Fusible link • “X” means the fusible link.
3 Number of fusible link/
fuse • This means the number of fusible link or fuse location.
4 Fuse • “/” means the fuse.
5 Current rating of fus-
ible link/fuse • This means the current rating of the fusible link or fuse.
6 Optional splice • The open circle shows that the splice is optional depending on vehicle application.
7 Connector number • The letter shows which harness the connector is located in.
• Example “M”: main harness. For detail and to locate the connector, refer to
PG-64, "
Elec-
trical Units Location", PG-41, "Harness Layout".
8Splice • The shaded circle “ ” means the splice.
9 Page crossing • This circuit continues to an adjacent page.
10 Option abbreviation • This means the vehicle specifications which layouts the circuit between “ ”.
11 Relay • This shows an internal representation of the relay.
12 Option description • This shows a description of the option abbreviation used on the page.
13 Switch • This shows that continuity exists between terminals 1 and 2 when the switch is in the A
position. Continuity exists between terminals 1 and 3 when the switch is in the B position.
14 Circuit (Wiring) • This means the wiring.
15 System branch • This shows that the circuit is branched to other systems.
16 Shielded line • The line enclosed by broken line circle shows shield wire.
17 Component name • This shows the name of a component.
18 Ground (GND) • This shows the ground connection.
19 Connector • This means the connector information.
• This unit-side is described by the connector symbols.
20 Connectors • This means that a transmission line bypasses two connectors or more.
21 Wire color • This shows a code for the color of the wire.
B = Black
W = White
R = Red
G = Green
L = Blue
Y = Yellow
LG = Light Green BR = Brown
OR or O = Orange
P = Pink
PU or V (Violet) = Purple
GY or GR = Gray
SB = Sky Blue
CH = Dark Brown
DG = Dark Green
• When the wire color is striped, the base color is given first, followed by the stripe color as shown below:
Example: L/W = Blue with White Stripe
22 Terminal number • This means the terminal number of a connector.
Revision: December 20092009 QX56

ABBREVIATIONSGI-13
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Abbreviation ListINFOID:0000000003771185
The following ABBREVIATIONS are used:
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1Drive range 1[First Gear (1 GR)]
D
2Drive range 2 [Second Gear (2 GR)]
D
3Drive range 3 [Third Gear (3 GR)]
D
4Drive range 4 [Fourth Gear (4 GR)]
FR, RR Front, Rear LH, RH Left-Hand, Right-Hand M/T Manual Transaxle/Transmission
OD Overdrive
P/S Power Steering
SAE Society of Automotive Engineers, Inc.
SDS Service Data and Specifications
SST Special Service Tools
2WD 2-Wheel Drive
4WD 4-Wheel Drive
2
22nd range [Second Gear (2 GR)]
2
12nd range [First Gear (1 GR)]
1
21st range [Second Gear (2 GR)]
1
11st range [First Gear (1 GR)]
Revision: December 20092009 QX56

RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
GI-15
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O PRECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
Recommended Chemical Products and SealantsINFOID:0000000003771187
Refer to the following chart for help in selecting the appropriate chemical product or sealant.
Product Description PurposeNissan North America
Part No. (USA) Nissan Canada Part
No. (Canada) Aftermarket Cross-
reference Part Nos.
1 Rear View Mirror Adhe-
sive Used to permanently re-
mount rear view mirrors to
windows.
999MP-AM000P 99998-50505
Permatex 81844
2 Anaerobic Liquid Gas-
ket For metal-to-metal flange
sealing.
Can fill a 0.38 mm (0.015
inch) gap and provide in-
stant sealing for most pow-
ertrain applications.
999MP-AM001P 99998-50503
Permatex 51813 and
51817
3 High Performance
Thread Sealant Provides instant sealing on
any threaded straight or
parallel threaded fitting.
(Thread sealant only, no
locking ability.)
• Do not use on plastic.
999MP-AM002P 999MP-AM002P Permatex 56521
4 Silicone RTV Gasket Maker
999MP-AM003P
(Ultra Grey)99998-50506
(Ultra Grey)Permatex Ultra Grey
82194;
Three Bond
1207,1215, 1216,
1217F, 1217G and
1217H
Nissan RTV Part No.
999MP-A7007
Gasket Maker for Maxima/
Quest 5-speed automatic
transmission
(RE5F22A) ––
Three Bond 1281B
or exact equivalent in
its quality
5 High Temperature,
High Strength Thread
Locking Sealant (Red)
Threadlocker
999MP-AM004P 999MP-AM004P Permatex 27200;
Three Bond 1360,
1360N, 1305 N&P,
1307N, 1335,
1335B, 1363B,
1377C, 1386B, D&E
and 1388
Loctite 648
6 Medium Strength
Thread Locking Seal-
ant (Blue) Threadlocker (service tool
removable)
999MP-AM005P 999MP-AM005P Permatex 24200,
24206, 24240,
24283 and 09178;
Three Bond 1322,
1322N, 1324 D&N,
1333D, 1361C,
1364D, 1370C and
1374
Revision: December 20092009 QX56